Pulping system for papermaking

By setting up electric heating pipes and air-conditioning pipes in the reaction box of the paper-making pulping system, combining the temperature guide plate and dispersed blades, the problem of difficulty in temperature regulation during biological decomposition of raw materials is solved, the effect of stable and rapid temperature adjustment is achieved, and the system is improved practicality.

CN222455667UActive Publication Date: 2025-02-11HENAN SIDIANLING AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421364007.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-15
Publication Date
2025-02-11
Estimated Expiration
2034-06-15

AI Technical Summary

Technical Problem

The existing biopaper pulping system is difficult to stabilize and quickly adjust the internal temperature of the reaction tank when the raw materials are biodecomposed, resulting in poor practicality.

Method used

A pulping system for papermaking is designed, including the reaction chamber and the outer ring chamber in the reaction box. Electric heating pipes and air-conditioning pipes are installed in the outer ring chamber. Electric heating pipes and air-conditioning pipes are arranged spiral interlaced, and temperature guide plates and dispersed blades are used. Quickly adjust the temperature.

Benefits of technology

The stable heating and cooling capacity of the reaction chamber is achieved, and the temperature is adjusted according to the biodecomposition requirements of the raw materials, which improves the temperature regulation efficiency and practicality of the raw materials during biodecomposition.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pulping system for papermaking, relates to the technical field of pulping, and aims to solve the problems that in the prior art, the temperature can be stably and quickly adjusted when raw materials are biologically decomposed, and the practicability is poor. A reaction cavity is formed in the reaction box, an outer ring cavity is formed in the reaction box along the outer side of the reaction cavity, a temperature adjusting pipe is arranged in the outer ring cavity and comprises an electric heating pipe and a cold air pipe, the electric heating pipe and the cold air pipe are spirally arranged in a staggered mode, and heat conduction plates are symmetrically arranged on the two sides of the interior of the reaction cavity correspondingly. And a plurality of temperature guide plates are vertically arranged, one end of each temperature guide plate extends into the outer ring cavity, dispersion blades are arranged below the temperature guide plates, a center column is rotationally installed in the middle of the interior of the feeding box, and the center column and the dispersion blades are fixedly connected through screws.
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Description

Technical Field

[0001] The utility model relates to the technical field of pulping, in particular to a pulping system for papermaking. Background Art

[0002] Papermaking pulping is a complex process involving multiple steps. Its core purpose is to separate fibers from plant fiber raw materials to obtain pulp suitable for papermaking. In recent years, bio-pulping technology has emerged. This is a composite process that mainly relies on biological decomposition and combines various physical and mechanical decompositions. Bio-pulping technology achieves zero emissions, no pollution, no odor, no suspended matter, and saves water, electricity, coal, raw materials, and reduces production costs.

[0003] For example, the authorized patent with the announcement number CN110761103A (a biological papermaking pulping system) includes: a crushing unit: used to crush large pieces of raw materials into small pieces or strips; a reaction tank: used to decompose the raw materials after adding bacteria and enzymes, and the reaction time is 3 days; a pulping machine: used to refine the materials after the decomposition in the reaction tank; a recovery unit: used to recover the pulp foreign matter formed after the pulping by the pulping machine; the crushing unit, the reaction tank, the pulping machine, and the recovery unit are connected in sequence;

[0004] Although the above-mentioned prior art utilizes biological papermaking pulping and does not generate pollutants, when the raw materials are placed in the reaction tank for biological decomposition, the temperature of the reaction tank is adjusted by changing the temperature in the surrounding environment. The external temperature is difficult to transmit to the middle of the reaction tank, resulting in the inability to stably adjust the temperature inside the reaction tank. Therefore, the temperature cannot be stably and quickly adjusted when the raw materials are biologically decomposed, and the practicality is poor. Therefore, the market urgently needs to develop a pulping system for papermaking to help people solve the existing problems. Utility Model Content

[0005] The utility model aims to provide a pulping system for papermaking, so as to solve the problem of poor practicability in being able to stably and quickly adjust the temperature when the raw materials are biodegradable in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pulping system for papermaking, comprising a feeding box, a crushing box, a spiral elevator and a reaction box, wherein a reaction chamber is arranged inside the reaction box, an outer ring chamber is arranged inside the reaction box along the outer side of the reaction chamber, a temperature regulating tube is arranged inside the outer ring chamber, the temperature regulating tube comprises an electric heating tube and a cold air tube, and the electric heating tube and the cold air tube are arranged in a spiral staggered manner, temperature conduction plates are symmetrically arranged on both sides of the reaction chamber, a plurality of temperature conduction plates are vertically arranged, one end of the temperature conduction plate extends into the interior of the outer ring chamber, dispersion blades are arranged below the temperature conduction plate, a central column is rotatably installed in the middle of the reaction box, and the central column and the dispersion blades are fixedly connected by screws.

[0007] Preferably, a conveyor belt is provided inside the feeding box, a feeding port is provided on one side above the feeding box, and a guide plate is fixedly installed inside the feeding box along the bottom of the feeding port.

[0008] Preferably, a belt roller 1 is provided on one side of the conveyor belt, and the belt roller 1 is rotatably connected to the loading box, a belt roller 2 is provided on the other side of the conveyor belt, and the belt roller 2 is rotatably connected to the loading box, and guide wheels are symmetrically provided at the front and rear ends above the conveyor belt, and the guide wheels are rotatably connected to the loading box.

[0009] Preferably, a conveying pipe 1 is fixedly installed below the feeding box, the lower end of the conveying pipe 1 is fixedly connected to the crushing box, and a crushing roller is rotatably installed inside the crushing box, and two crushing rollers are provided.

[0010] Preferably, a conveying pipe 2 is fixedly installed below the crushing box, and one end of the conveying pipe 2 away from the crushing box is fixedly connected to the screw elevator, a conveying pipe 3 is fixedly installed on one side above the screw elevator, and one end of the conveying pipe 3 away from the screw elevator is fixedly connected to the reaction box, and the conveying pipe 3 is connected to the reaction chamber of the reaction box.

[0011] Preferably, a bacteria adding tube is fixedly installed on one side above the reaction box, and the bacteria adding tube is connected to the reaction chamber of the reaction box. A base frame is fixedly installed below the reaction box, and an output tube is fixedly installed on the inner side of the base frame along the bottom of the reaction box, and the output tube is connected to the reaction chamber of the reaction box.

[0012] Preferably, pillars are fixedly installed at the four corners below the crushing box, and the lower ends of the pillars are fixedly connected to the base frame.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model provides a reaction box to facilitate the biological decomposition of pulping raw materials, wherein an outer ring cavity is provided outside the reaction chamber of the reaction box, and an electric heating tube and a cold air tube are provided inside the outer ring cavity, so that during the biological decomposition of the raw materials, the reaction chamber can be heated by energizing the electric heating tube, and the inside of the reaction chamber can be cooled by inputting cold air into the cold air tube, thereby realizing the heating and cooling capabilities of the inside of the reaction chamber, and the temperature of the inside of the reaction chamber can be adjusted according to the biological decomposition requirements of the raw materials, and at the same time, the temperature of the inside of the reaction chamber can be quickly conducted by the provided heat conduction plate, and the inside of the reaction chamber can be stirred by the rotation of the provided dispersion blades, so as to facilitate the uniformity of heating or cooling the raw materials, and further, by directly providing a heating and cooling structure inside the reaction box, the temperature of the raw materials can be stably and quickly adjusted during biological decomposition, thereby increasing practicality.

[0015] 2. The utility model arranges a conveyor belt inside the loading box, so that during papermaking and pulping, raw materials can be placed on the conveyor belt, and the raw materials are transported by driving the conveyor belt to rotate, which facilitates the loading of the raw materials. A material guide plate is provided at the loading port of the loading box, which is conducive to the stable landing of the raw materials on the conveyor belt for loading, thereby increasing practicality.

[0016] 3. The utility model has a crushing box, in which two crushing rollers are arranged inside the crushing box, which can crush the input raw materials, reduce the volume of the raw materials, facilitate the subsequent biological decomposition and processing of the raw materials, and increase practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of a pulping system for papermaking of the utility model;

[0018] Figure 2 It is a cross-sectional view of a reaction box of the utility model;

[0019] Figure 3 It is a cross-sectional view of the crushing box of the utility model;

[0020] Figure 4 It is a partial cross-sectional view of the loading box of the utility model.

[0021] In the figure: 1. feeding box; 101. feeding port; 2. conveying pipe 1; 3. crushing box; 4. conveying pipe 2; 5. screw elevator; 6. conveying pipe 3; 7. reaction box; 701. reaction chamber; 702. outer ring chamber; 8. base frame; 9. pillar; 10. center column; 11. dispersion blade; 12. temperature regulating tube; 1201. electric heating tube; 1202. cold air tube; 13. temperature conduction plate; 14. conveyor belt; 15. belt roller 1; 16. crushing roller; 17. guide wheel; 18. bacteria adding tube; 19. guide plate; 20. belt roller 2; 21. output pipe. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] See also Figure 1-4 , the utility model provides an embodiment: a pulping system for papermaking, comprising a feeding box 1, a crushing box 3, a spiral elevator 5 and a reaction box 7, a reaction chamber 701 is arranged inside the reaction box 7, an outer ring cavity 702 is arranged inside the reaction box 7 along the outer side of the reaction chamber 701, a temperature regulating tube 12 is arranged inside the outer ring cavity 702, the temperature regulating tube 12 comprises an electric heating tube 1201 and a cold air tube 1202, and the electric heating tube 1201 and the cold air tube 1202 are arranged in a spiral staggered manner, the input end and the output end of the cold air tube 1202 are both at the rear end of the feeding box 1, and the input end of the cold air tube 1202 is connected to the cold air supply device, a temperature sensor is arranged above the inside of the reaction chamber 701, and the temperature sensor is a Pt100 temperature sensor, which is convenient for the reaction chamber 70 1 is used for detecting the temperature inside the reaction chamber 701. The two sides inside the reaction chamber 701 are symmetrically provided with heat conducting plates 13. A plurality of heat conducting plates 13 are vertically provided. One end of the heat conducting plate 13 extends into the interior of the outer ring cavity 702. The heat conducting plate 13 is made of die-cast aluminum alloy and has good heat conducting ability, which is convenient for quickly transferring the temperature inside the outer ring cavity 702 to the reaction chamber 701. Dispersing blades 11 are provided below the heat conducting plate 13. A central column 10 is rotatably installed in the middle of the reaction box 7. The central column 10 and the dispersing blades 11 are fixedly connected by screws. A driving motor of the central column 10 is provided above the reaction box 7, so that the dispersion blades 11 are driven to rotate by driving the central column 10, so as to stir the interior of the reaction chamber 701, which is convenient for the uniformity of heating or cooling the raw materials.

[0024] When in use, the raw materials for papermaking and pulping are input into the reaction chamber 701 for biological decomposition. At the same time, the reaction chamber 701 can be heated by energizing the electric heating tube 1201, and the inside of the reaction chamber 701 can be cooled by inputting cold air into the cold air pipe 1202, thereby achieving the ability to heat up and cool down the inside of the reaction chamber 701, and the temperature inside the reaction chamber 701 can be adjusted according to the biological decomposition requirements of the raw materials. After the decomposition of the raw materials is completed, they can be output by opening the valve on the output pipe 21.

[0025] Furthermore, a conveyor belt 14 is provided inside the loading box 1, and the conveyor belt 14 is configured as an anti-slip conveyor belt to facilitate the transportation of pulping raw materials. A loading port 101 is provided on one side above the loading box 1, and a guide plate 19 is fixedly installed inside the loading box 1 along the bottom of the loading port 101, so that the pulping raw materials can stably slide onto the conveyor belt 14, which is beneficial to the loading of the pulping raw materials.

[0026] Furthermore, a belt roller 15 is provided on one side of the conveyor belt 14, and the belt roller 15 is rotatably connected to the loading box 1, and a belt roller 20 is provided on the other side of the conveyor belt 14, and the belt roller 20 is rotatably connected to the loading box 1, and a driving motor for the belt roller 20 is provided at the front end of the loading box 1, and guide wheels 17 are symmetrically provided at the front and rear ends above the conveyor belt 14, and the guide wheels 17 are rotatably connected to the loading box 1, so that the upper end of the conveyor belt 14 can be bent, which is beneficial to the transportation of pulping raw materials.

[0027] Furthermore, a conveying pipe 2 is fixedly installed below the feeding box 1, and the lower end of the conveying pipe 2 is fixedly connected to the crushing box 3. A crushing roller 16 is rotatably installed inside the crushing box 3, and two crushing rollers 16 are provided. A driving motor for two crushing rollers 16 is provided at the front end of the crushing box 3, which is beneficial to the crushing of the pulping raw materials.

[0028] Furthermore, a conveying pipe 24 is fixedly installed below the crushing box 3, and one end of the conveying pipe 24 away from the crushing box 3 is fixedly connected to the screw elevator 5. A conveying pipe 3 6 is fixedly installed on one side above the screw elevator 5, and one end of the conveying pipe 3 6 away from the screw elevator 5 is fixedly connected to the reaction box 7. The conveying pipe 3 6 is connected to the reaction chamber 701 of the reaction box 7, so that the crushed raw materials can be lifted and transported, which is beneficial to the biological decomposition of the pulping raw materials and increases practicality.

[0029] Furthermore, a bacteria adding tube 18 is fixedly installed on one side above the reaction box 7, and the bacteria adding tube 18 is connected to the reaction chamber 701 of the reaction box 7, so as to facilitate the addition of bacteria and enzymes for biodegradation into the reaction chamber 701. A base frame 8 is fixedly installed below the reaction box 7, and an output tube 21 is fixedly installed on the inner side of the base frame 8 along the bottom of the reaction box 7, and the output tube 21 is connected to the reaction chamber 701 of the reaction box 7. A valve is arranged on the outside of the output tube 21, so as to facilitate the adjustment of the output of raw materials in the reaction box 7.

[0030] Furthermore, pillars 9 are fixedly installed at the four corners below the crushing box 3, and the lower ends of the pillars 9 are fixedly connected to the base frame 8. The crushing box 3 can be supported by the four pillars 9, thereby increasing the position stability of the crushing box 3.

[0031] Working principle: When in use, the raw materials for papermaking and pulping are placed on the conveyor belt 14 through the loading port 101 of the loading box 1, and the belt roller 20 is driven to rotate, which drives the conveyor belt 14 to rotate and transport the raw materials. Then the raw materials fall into the crushing box 3 through the conveying pipe 1, and the raw materials are crushed by driving the relative rotation of the two crushing rollers 16 in the crushing box 3 to reduce the volume of the raw materials. Then the crushed raw materials slide into the spiral elevator 5 through the conveying pipe 2 4, and are lifted by the spiral elevator 5 and input into the reaction box through the conveying pipe 3 6. 7, and bacteria and enzymes are added into the reaction chamber 701 through the bacteria adding tube 18 to biodecompose the raw materials. At the same time, the reaction chamber 701 can be heated by energizing the electric heating tube 1201, and the inside of the reaction chamber 701 can be cooled by inputting cold air into the cold air tube 1202, thereby realizing the heating and cooling capabilities of the inside of the reaction chamber 701, and the temperature inside the reaction chamber 701 can be adjusted according to the biological decomposition requirements of the raw materials. After the decomposition of the raw materials is completed, the valve on the output tube 21 can be opened for output.

[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A pulping system for papermaking, comprising a feeding box (1), a crushing box (3), a spiral elevator (5) and a reaction box (7), characterized in that: A reaction chamber (701) is arranged inside the reaction box (7), an outer ring chamber (702) is arranged inside the reaction box (7) along the outer side of the reaction chamber (701), a temperature regulating tube (12) is arranged inside the outer ring chamber (702), the temperature regulating tube (12) comprises an electric heating tube (1201) and a cold air tube (1202), and the electric heating tube (1201) and the cold air tube (1202) are arranged in a spiral staggered manner, temperature conducting plates (13) are symmetrically arranged on both sides of the reaction chamber (701), a plurality of temperature conducting plates (13) are arranged vertically, one end of the temperature conducting plate (13) extends into the interior of the outer ring chamber (702), a dispersion blade (11) is arranged below the temperature conducting plate (13), a central column (10) is rotatably installed in the middle of the reaction box (7), and the central column (10) and the dispersion blade (11) are fixedly connected by screws.

2. A papermaking pulping system according to claim 1, characterized in that: A conveyor belt (14) is arranged inside the loading box (1), a loading port (101) is arranged on one side above the loading box (1), and a guide plate (19) is fixedly installed inside the loading box (1) along the bottom of the loading port (101).

3. A papermaking pulping system according to claim 2, characterized in that: A belt roller 1 (15) is provided on one side of the conveyor belt (14), and the belt roller 1 (15) is rotatably connected to the loading box (1); a belt roller 2 (20) is provided on the other side of the conveyor belt (14), and the belt roller 2 (20) is rotatably connected to the loading box (1); guide wheels (17) are symmetrically provided at the front and rear ends above the conveyor belt (14), and the guide wheels (17) are rotatably connected to the loading box (1).

4. A papermaking pulping system according to claim 1, characterized in that: A conveying pipe (2) is fixedly installed below the loading box (1), and the lower end of the conveying pipe (2) is fixedly connected to a crushing box (3). A crushing roller (16) is rotatably installed inside the crushing box (3), and two crushing rollers (16) are provided.

5. A papermaking pulping system according to claim 4, characterized in that: A second conveying pipe (4) is fixedly installed below the crushing box (3), and one end of the second conveying pipe (4) away from the crushing box (3) is fixedly connected to a screw elevator (5). A third conveying pipe (6) is fixedly installed on one side above the screw elevator (5), and one end of the third conveying pipe (6) away from the screw elevator (5) is fixedly connected to a reaction box (7), and the third conveying pipe (6) is communicated with a reaction chamber (701) of the reaction box (7).

6. A papermaking pulping system according to claim 5, characterized in that: A bacteria adding tube (18) is fixedly mounted on one side above the reaction box (7), and the bacteria adding tube (18) is in communication with a reaction chamber (701) of the reaction box (7). A base frame (8) is fixedly mounted below the reaction box (7), and an output tube (21) is fixedly mounted on the inner side of the base frame (8) along the bottom of the reaction box (7), and the output tube (21) is in communication with the reaction chamber (701) of the reaction box (7).

7. A papermaking pulping system according to claim 6, characterized in that: Support pillars (9) are fixedly installed at the four corners below the crushing box (3), and the lower ends of the support pillars (9) are fixedly connected to the base frame (8).

Citation Information

Patent Citations

  • Biological papermaking and pulping system

    CN110761103A