High-strength metal sealing ball valve

By using high-strength material and structural reinforcement and combined with automatic control system, a high-strength metal sealed ball valve was designed, which solved the problems of insufficient strength and inconvenient operation of existing sealed ball valves, and achieved stability under high-strength and automation control. Efficient use.

CN222458438UActive Publication Date: 2025-02-11WENZHOU SHIGONG VALVE CO LTD
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Patent Information

Application Number
CN202421285124.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-11
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing sealed ball valves have low strength and are easily damaged by external impacts. They cannot maintain long-term stable use due to impact when water flows through.

Method used

A high-strength metal sealed ball valve is designed, using a valve body made of carbon steel and a valve core made of titanium alloy. The reinforced outer ring, fixed ring and external support ribs are added, and automatic opening and closing is achieved by combining a micro motor and gear system.

Benefits of technology

The ball valve has high strength and corrosion resistance, can be used in low and high temperature environments, has good anti-fluid impact effect, extends service life, and simplifies operation through automatic control system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The high-strength metal sealing ball valve comprises a valve body, a medium channel, a flange plate and a valve element, the medium channel is arranged in the valve body, the valve element is arranged at the center of the interior of the medium channel, a connecting part is arranged at the top of the valve element, a valve rod is arranged in the connecting part, and the flange plate is arranged on the valve rod. Reinforcing outer rings are evenly arranged at the two ends of the outer side of the valve body, fixing rings are arranged at the two ends of the two sides of each reinforcing outer ring, and external supporting ribs transversely penetrate through the portions between the fixing rings. The valve body, the medium channel, the valve element, the reinforcing outer rings, the fixing rings and the external supporting ribs are installed, the valve element is made of titanium alloy materials, high strength and corrosion resistance are achieved, the fluid impact resistance effect is good, the valve can be used in low-temperature and high-temperature environments, the reinforcing outer rings are hooped on the two sides of the valve body, the structural strength of the valve body is improved, and the service life of the valve body is prolonged. Deformation and damage are not prone to occurring when impacted by external force, and the service life is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of ball valves, in particular to a high-strength metal sealing ball valve. Background Art

[0002] Sealed ball valve is a valve whose opening and closing part (ball) is driven by the valve stem and rotates around the axis of the ball valve. It can also be used for fluid regulation and control. It is mainly used to cut off, distribute and change the flow direction of the medium in the pipeline. It only needs to rotate 90 degrees and a very small torque to close tightly. It is suitable for use as a switch or cut-off valve. Sealed ball valve is widely used in oil refining, long-distance pipelines, chemical industry, papermaking, pharmaceuticals, water conservancy, electric power, municipal administration, steel and other industries, and occupies a pivotal position in the national economy.

[0003] The general sealed ball valve has a simple shell structure with low strength. It is easily damaged if impacted by the outside world. When water flows through, it will also impact the inside of the ball valve. If the ball valve is not strong enough, it is impossible to maintain long-term stable use of the ball valve. Therefore, a high-strength metal sealed ball valve is needed. Utility Model Content

[0004] The utility model aims to provide a high-strength metal sealing ball valve to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-strength metal sealing ball valve, comprising a valve body, a medium channel, a flange and a valve core, the valve body is provided with a medium channel inside, and a valve core is provided at a central position inside the medium channel, a connecting portion is provided on the top of the valve core, and a valve stem is provided inside the connecting portion, reinforced outer rings are evenly provided at both ends of the outer side of the valve body, and fixing rings are provided at both ends of both sides of the reinforced outer ring, external support ribs are horizontally passed through the fixing rings, and flanges are provided at both ends of the valve body.

[0006] Preferably, the valve body is made of carbon steel, and the valve core is made of titanium alloy.

[0007] Preferably, a driving chamber is arranged at the top of the valve body, and a micro motor is arranged inside the driving chamber, and a driving gear is arranged at the output end of the micro motor via a roller.

[0008] Preferably, the outer edge of the flange is evenly provided with mounting holes, and the mounting holes are arranged in 6 groups.

[0009] Preferably, flow ports are opened on both sides of the valve core, and sealing grooves are provided on the outer sides of the flow ports. Sealing rings are provided in the valve bodies on both sides of the valve core through valve seats, and the sealing rings are embedded in the sealing grooves accordingly.

[0010] Preferably, the top of the valve stem extends into the driving chamber, and a driven gear is provided on the top of the valve stem, and the driven gear is meshed with the driving gear.

[0011] Preferably, an annular groove is formed on one side of the flange, and a sealing ring is embedded in the annular groove, and the sealing ring is made of rubber material.

[0012] Preferably, anti-rotation blocks are evenly arranged on the outer side of the sealing ring, and anti-rotation grooves matching with the anti-rotation blocks are evenly opened inside the annular groove.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The high-strength metal sealed ball valve is equipped with a valve body, a medium channel, a valve core, a reinforced outer ring, a fixing ring and external support ribs. The valve core is made of titanium alloy, has high strength and corrosion resistance, good resistance to fluid impact, and can be used in low and high temperature environments. The valve body is made of carbon steel, and the reinforced outer ring is hooped on both sides of the valve body. Fixing rings are provided at both ends of the reinforced outer ring, and external support ribs are horizontally passed between the fixing rings, which is beneficial to increase the structural strength of the valve body. It is not easy to be deformed and damaged when hit by external force, thereby extending the service life.

[0015] The high-strength metal-sealed ball valve is equipped with a drive chamber, a valve stem, a micro motor, a driving gear and a driven gear. The bottom of the valve stem is connected to the valve core, and the top of the valve stem extends into the drive chamber. When the valve core needs to be controlled to rotate, the micro motor can be started. The micro motor drives the driving gear to rotate through the roller, and the driven gear engages with the driving gear, so that the driven gear and the valve stem rotate, and then drives the valve core to rotate, which is conducive to automatic control of the opening and closing of the ball valve. No manual operation is required, which is convenient and quick.

[0016] The high-strength metal-sealed ball valve is provided with flow ports on both sides of the valve core, and sealing grooves are provided on the outsides of the flow ports. Sealing rings are provided in the valve bodies on both sides of the valve core through valve seats, and the sealing rings are correspondingly embedded in the sealing grooves. When the valve core is rotated to connect the flow port with the medium channel in the valve body, the sealing ring is embedded in the sealing groove, thereby increasing the sealing between the valve core and the medium channel and preventing leakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the appearance structure of the utility model;

[0019] Figure 3This is a schematic diagram of the side view structure of the reinforced outer ring of the utility model;

[0020] Figure 4 This is a schematic diagram of the valve core structure of the utility model;

[0021] Figure 5 It is a side view structural schematic diagram of the flange of the present utility model.

[0022] In the figure: 1. valve body; 2. medium channel; 3. valve seat; 4. sealing ring; 5. flange; 6. valve core; 7. micro motor; 8. driving gear; 9. valve stem; 10. driven gear; 11. drive chamber; 12. reinforced outer ring; 13. fixing ring; 14. external supporting rib; 15. connecting part; 16. sealing groove; 17. flow port; 18. mounting hole; 19. annular groove; 20. stop block; 21. sealing ring. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] For examples, see Figure 1-5 The utility model provides a high-strength metal sealing ball valve, comprising a valve body 1, a medium channel 2, a flange 5 and a valve core 6. The valve body 1 is provided with a medium channel 2 inside, and flanges 5 are provided at both ends of the valve body 1. The outer edge of the flange 5 is evenly provided with mounting holes 18, and the mounting holes 18 are provided in 6 groups;

[0025] The valve body 1 is connected to the medium pipeline through the mounting holes 18 on the flanges 5 at both ends. An annular groove 19 is provided on one side of the flange 5, and a sealing ring 21 is embedded in the annular groove 19. The sealing ring 21 is made of rubber material to increase the tightness of the connection with the medium pipeline.

[0026] The outer side of the sealing ring 21 is evenly provided with a stop block 20, and the inner side of the annular groove 19 is evenly provided with a stop groove matching the stop block 20, so that the sealing ring 21 is not easy to rotate relative to the ring.

[0027] A valve core 6 is provided at the central position inside the medium channel 2, a connecting portion 15 is provided on the top of the valve core 6, a valve stem 9 is provided inside the connecting portion 15, and flow ports 17 are provided on both sides of the valve core 6;

[0028] When the ball valve is in the open state, the valve core 6 rotates to the flow ports 17 on both sides to connect with the medium channel 2 in the valve body 1, and the fluid flows in through the medium channel 2;

[0029] The outer side of the flow port 17 is provided with a sealing groove 16, and the valve body 1 on both sides of the valve core 6 is provided with a sealing ring 4 through the valve seat 3, and the sealing ring 4 is embedded in the sealing groove 16 correspondingly, so as to increase the sealing performance between the valve core 6 and the medium channel 2 and prevent leakage;

[0030] When the ball valve needs to be closed, the flow port 17 of the valve core 6 is rotated to be disconnected from the medium channel 2, and the fluid is intercepted;

[0031] A driving chamber 11 is provided at the top of the valve body 1, and a micro motor 7 is provided inside the driving chamber 11. A driving gear 8 is provided at the output end of the micro motor 7 via a roller.

[0032] The top of the valve stem 9 extends into the driving chamber 11, and a driven gear 10 is provided on the top of the valve stem 9, and the driven gear 10 is meshed with the driving gear 8;

[0033] By starting the micro motor 7, the micro motor 7 drives the driving gear 8 to rotate through the roller, and the driven gear 10 is meshed with the driving gear 8, so that the driven gear 10 and the valve stem 9 rotate, and then the valve core 6 is driven to rotate, which is conducive to automatically controlling the opening and closing of the ball valve, without manual operation, which is convenient and fast;

[0034] The valve core 6 is made of titanium alloy, which has high strength and corrosion resistance, good fluid impact resistance, and can be used in low and high temperature environments;

[0035] The valve body 1 is made of carbon steel. Both ends of the outer side of the valve body 1 are evenly provided with reinforcing outer rings 12, and both ends of the two sides of the reinforcing outer ring 12 are provided with fixing rings 13. External supporting ribs 14 are horizontally passed through the fixing rings 13, which is beneficial to increase the structural strength of the valve body 1, and it is not easy to be deformed and damaged when impacted by external force, thereby extending the service life;

[0036] The specific model and specification of the micro motor 7 needs to be determined by selection calculation based on the specification parameters of the device, and the selection calculation method is a prior art, so it will not be described in detail.

[0037] Working principle: When the embodiment of the present application is in use, the valve body 1 is connected to the medium pipeline through the flanges 5 at both ends. By starting the micro motor 7, the micro motor 7 drives the driving gear 8 to rotate through the roller, and the driven gear 10 is engaged with the driving gear 8, so that the driven gear 10 and the valve stem 9 rotate, thereby driving the valve core 6 to rotate, which is conducive to automatically controlling the opening and closing of the ball valve, without manual operation, and is convenient and fast. When the ball valve is in the open state, the valve core 6 rotates to the flow ports 17 on both sides to connect with the medium channel 2 in the valve body 1, and the fluid flows in through the medium channel 2. The outer side of the flow port 17 is provided with a sealing groove 16, and the valve body 1 on both sides of the valve core 6 is provided with a sealing ring 4 through the valve seat 3. The sealing ring 4 and the sealing The sealing groove 16 is embedded correspondingly to increase the sealing between the valve core 6 and the medium channel 2 to prevent leakage. When the ball valve needs to be closed, the flow port 17 of the valve core 6 is rotated to be disconnected from the medium channel 2, and the fluid is intercepted. The valve core 6 is made of titanium alloy, which has high strength and corrosion resistance, good resistance to fluid impact, and can be used in low and high temperature environments. The valve body 1 is made of carbon steel, and reinforced outer rings 12 are evenly arranged on both sides of the valve body 1. Fixed rings 13 are arranged at both ends of both sides of the reinforced outer ring 12, and external support ribs 14 are horizontally passed between the fixed rings 13, which is beneficial to increase the structural strength of the valve body 1, and it is not easy to be deformed and damaged when hit by external force, thereby extending the service life.

[0038] In the present invention, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", "bottom" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are relational words determined only for the convenience of describing the structural relationships of the various parts or elements of the present invention, and do not specifically refer to any part or element in the present invention and cannot be understood as limitations on the present invention.

Claims

1. A high-strength metal-sealed ball valve, characterized in that: The valve body (1) comprises a valve body (1), a medium channel (2), a flange (5) and a valve core (6), wherein the valve body (1) is provided with a medium channel (2), and a valve core (6) is provided at a central position inside the medium channel (2), a connecting portion (15) is provided at the top of the valve core (6), and a valve stem (9) is provided inside the connecting portion (15), reinforcing outer rings (12) are evenly provided at both ends of the outer side of the valve body (1), and fixing rings (13) are provided at both ends of both sides of the reinforcing outer ring (12), and external supporting ribs (14) are transversely passed between the fixing rings (13), and flanges (5) are provided at both ends of the valve body (1).

2. A high-strength metal sealing ball valve according to claim 1, characterized in that: The valve body (1) is made of carbon steel, and the valve core (6) is made of titanium alloy.

3. A high-strength metal sealing ball valve according to claim 1, characterized in that: A driving chamber (11) is arranged at the top of the valve body (1), and a micro motor (7) is arranged inside the driving chamber (11); an output end of the micro motor (7) is provided with a driving gear (8) via a roller.

4. A high-strength metal sealing ball valve according to claim 1, characterized in that: The outer edge of the flange (5) is evenly provided with mounting holes (18), and the mounting holes (18) are provided in 6 groups.

5. The high-strength metal sealing ball valve according to claim 1, characterized in that: The valve core (6) is provided with flow openings (17) on both sides, and sealing grooves (16) are provided on the outside of the flow openings (17). The valve bodies (1) on both sides of the valve core (6) are provided with sealing rings (4) through valve seats (3), and the sealing rings (4) are embedded in the sealing grooves (16) accordingly.

6. A high-strength metal-sealed ball valve according to claim 3, characterized in that: The top of the valve stem (9) extends into the driving chamber (11), and a driven gear (10) is provided on the top of the valve stem (9), and the driven gear (10) meshes with the driving gear (8).

7. A high-strength metal-sealed ball valve according to claim 1, characterized in that: An annular groove (19) is provided on one side of the flange (5), and a sealing ring (21) is embedded in the interior of the annular groove (19), wherein the sealing ring (21) is made of rubber material.

8. A high-strength metal-sealed ball valve according to claim 7, characterized in that: The outer side of the sealing ring (21) is evenly provided with anti-rotation blocks (20), and the inner side of the annular groove (19) is evenly provided with anti-rotation grooves matching the anti-rotation blocks (20).