Cooling spraying device
By setting a "V"-shaped cooling pipe and a reflow pipe in the corn cooling spraying device, the reuse of cooling water and the direct effect of cooling gas is achieved, the problems of waste of cooling water and insufficient contact area are solved, and the cooling of corn is improved Efficiency and productivity.
Patent Information
- Application Number
- CN202420779417.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-15
AI Technical Summary
During the cooling process of the existing corn cooling spraying device, the evaporation of cooling water leads to waste of water, and due to the cylindrical structure of the lead pipe, the contact area between the cooling water and the corn is insufficient, which affects the cooling efficiency.
A cooling spray device is designed, including a cooling pipe and a reflux pipe set as a "V" shape. The cooling water is directly in contact with the corn through the nozzle, and the evaporated cooling water is refluxed into the cold water through the reflux pipe. The cooled gas acts directly on the corn through the hollow shaft and the air blow hole.
Reuse of cooling water is achieved, and the water waste is reduced. By increasing the contact area between cooling water and corn and blowing directly to corn with cold air, the cooling efficiency of corn is improved and the cooling time and production cycle are shortened.
Smart Images

Figure CN222459909U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of corn processing, in particular to a cooling spray device. Background Art
[0002] Corn cooling spray is a technology used for post-processing of agricultural products, especially for rapid cooling of corn after harvest. The purpose of this technology is to reduce the temperature in the corn cob to prevent the grain from heating and mildewing, thereby extending the storage time of corn and maintaining its quality. The working principle of corn cooling spray is usually to reduce the temperature of the corn cob by spraying a coolant (such as water). The coolant is sprayed evenly on the corn cob through the spray system, and the heat is transferred to the coolant by conduction, convection and radiation, so that the coolant evaporates and takes away the heat, thereby reducing the temperature of the corn. The benefits of corn cooling spray technology include: Rapid cooling: The temperature of the corn cob can be reduced to the desired level in a shorter time. Energy saving: Spray cooling is generally more energy-efficient than traditional air cooling. Quality retention: Through rapid cooling, the freshness and nutritional value of corn can be better maintained. Extended storage time: The cooled corn can maintain a lower temperature during storage, reducing grain losses.
[0003] After searching, the utility model patent with Chinese patent number CN217817690U discloses a centralized cooling equipment for corn processing, including a cooling box, a controller is installed at the front end of the cooling box, a material guide pipe runs through the interior of the cooling box, a feed hopper is arranged at the upper end of the material guide pipe, a discharge pipe is arranged at the lower end of the material guide pipe, a drainage hole is opened on the outer surface of the side end of the material guide pipe, and a drive motor is installed at the right end of the material guide pipe. By arranging a fan, a heat dissipation groove, a water pump, a connecting pipe and a sprinkler head, not only the cooling effect of the corn is better, but also the cooling water is recycled, thereby saving water resources. By arranging a material guide pipe, a feed hopper, a discharge pipe, a drainage hole, a drive motor, a connecting shaft, a bearing seat and a spiral sheet, not only the contact area between the corn and the cooling water is increased and the cooling time of the corn is shortened, but also the cooled corn is automatically conveyed and collected.
[0004] However, when cooling the corn, the cooling water that contacts the corn and is evaporated by the temperature of the corn will be discharged to the outside, and the water contained in the additional cooling water will be wasted to a certain extent. In addition, since the guide pipe is generally configured to be cylindrical, although its outer surface is provided with drainage holes, the cooling water does not directly contact the corn, which affects the efficiency of corn cooling.
[0005] How to invent a cooling spray device to improve these problems has become an urgent problem to be solved by technicians in this field. Utility Model Content
[0006] In order to make up for the above deficiencies, the utility model provides a cooling spray device, which aims to improve the problem that the cooling water that contacts the corn and is evaporated by the temperature of the corn will be discharged to the outside, and the water contained in the additional cooling water will cause a certain degree of waste. Moreover, since the guide pipe is generally arranged in a cylindrical shape, although drainage holes are opened on its outer surface, the cooling water does not directly contact the corn, thereby affecting the cooling efficiency of the corn.
[0007] The utility model is achieved in this way:
[0008] The utility model provides a cooling spray device, comprising a cooling chamber and a water pump installed in the cooling chamber, wherein the input and output ends of the water pump are respectively fixedly connected with a water suction pipe and a water injection pipe, and the end of the water injection pipe away from the water pump is fixedly connected with a spray pipe, and further comprises: a cooling pipe fixedly connected to the cooling chamber, wherein the portion of the cooling pipe located in the cooling chamber is arranged in a "V" shape, and a plurality of drainage holes are opened at the portion, and the diameter of the drainage holes is smaller than the particle size of corn grains; a return pipe fixedly connected to the top of the cooling chamber, wherein the end of the return pipe away from the top of the cooling chamber is located inside the cooling chamber; a hollow rotating shaft rotatably connected in the cooling pipe, wherein the outer wall of the hollow rotating shaft is fixedly connected with a conveying sheet, and one end of the hollow rotating shaft is fixedly connected with a fan blade inside, wherein the portion of the hollow rotating shaft located in the cooling chamber is provided with a plurality of blowing holes, and when the fan blades rotate, cold air directly acts on the corn through the blowing holes.
[0009] Preferably, the conveying plate is matched with the inner wall of the cooling tube, a motor is installed at one end of the cooling tube, and the output end of the motor is fixedly connected to the end of the hollow shaft away from the fan blades.
[0010] Preferably, a feeding hopper is fixedly connected to the top of one end of the cooling tube, and a discharging hopper is fixedly connected to the bottom of the other end of the cooling tube.
[0011] Preferably, it also includes an exhaust pipe fixedly connected to the end of the cooling pipe away from the motor, the exhaust pipe passes through the cooling chamber and extends to the interior of the cooling chamber, and the exhaust pipe is connected to the hollow rotating shaft.
[0012] Preferably, it also includes a fixed plate fixedly connected in the cooling chamber, a collecting bucket is fixedly connected to the top of the fixed plate, wherein the collecting bucket is fixedly connected to the bottom of the cooling pipe, the water pump is installed on the top of the fixed plate, and the end of the exhaust pipe away from the cooling pipe is located at the bottom of the fixed plate.
[0013] Preferably, an observation window is installed on the front of the cooling chamber, and a water inlet pipe and a drain pipe are installed on the back of the cooling chamber, and the installation positions of the water inlet pipe and the drain pipe are at the bottom of the fixed plate.
[0014] The beneficial effects of the utility model are:
[0015] 1. The cooling spray device absorbs the cooling water evaporated by contacting the corn through the reflux pipe, so that the evaporated cooling water flows back into the cold water through the reflux pipe to cool it, and the cooled gas will enter the hollow rotating shaft through the exhaust pipe and directly act on the corn through the blowing hole, thereby realizing the reuse of the evaporated cooling water. In addition, since the gas blown to the corn is the gas inside the cooling chamber and there is no outside air, the pollution to the corn is reduced and the cooling efficiency of the corn is improved.
[0016] 2. The cooling spray device, through the setting of a "V"-shaped cooling pipe in the cooling chamber, allows the cooling water sprayed from the nozzle to directly contact the corn, so that the cooling water can directly cool the corn, and combined with the gas blown out of the blowing hole, it can improve the cooling efficiency of the corn, thereby shortening the production cycle of corn and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a three-dimensional structural schematic diagram of a cooling spray device provided by an embodiment of the utility model;
[0019] Figure 2 It is a three-dimensional partially cutaway structural schematic diagram of a cooling spray device provided by an embodiment of the utility model;
[0020] Figure 3 It is a schematic diagram of the front middle section structure of a cooling spray device provided by an embodiment of the utility model;
[0021] Figure 4 It is a schematic diagram of the side middle section structure of a cooling spray device provided in an embodiment of the utility model.
[0022] In the figure: 1. Cooling chamber; 2. Observation window; 3. Cooling pipe; 4. Feeding hopper; 5. Discharge hopper; 6. Motor; 7. Hollow shaft; 8. Conveying sheet; 9. Fan blade; 10. Exhaust pipe; 11. Fixed plate; 12. Collecting bucket; 13. Water inlet pipe; 14. Drain pipe; 15. Water pump; 16. Water extraction pipe; 17. Water injection pipe; 18. Spray pipe; 19. Return pipe. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example
[0025] Reference Figure 1-Figure 4 A cooling spray device comprises a cooling chamber 1 and a water pump 15 installed in the cooling chamber 1, the input and output ends of the water pump 15 are fixedly connected with a water pumping pipe 16 and a water injection pipe 17 respectively, and the end of the water injection pipe 17 away from the water pump 15 is fixedly connected with a spray pipe 18, a top of one end of the cooling pipe 3 is fixedly connected with a feeding hopper 4, and a bottom of the other end of the cooling pipe 3 is fixedly connected with a discharge hopper 5, the cooling pipe 3 fixedly connected to the cooling chamber 1, the part of the cooling pipe 3 located in the cooling chamber 1 is set to be "V"-shaped, and a plurality of drainage holes are opened in the part, and the diameter of the drainage holes is smaller than the particle size of corn kernels, an observation window 2 is installed on the front of the cooling chamber 1, a water inlet pipe 13 and a drainage pipe 14 are installed on the back of the cooling chamber 1, and the installation positions of the water inlet pipe 13 and the drainage pipe 14 are at the bottom of the fixed plate 11, a hollow shaft 7 rotatably connected in the cooling pipe 3, and a conveying sheet 8 is fixedly connected to the outer wall of the hollow shaft 7, a motor 6 is installed at one end of the cooling pipe 3, and the hollow shaft 7 is installed at the output end of the motor 6.
[0026] When in use, cooling water is added into the cooling chamber 1 through the water inlet pipe 13. After the water is filled, the drain pipe 14 is opened so that the water inlet amount of the water inlet pipe 13 is equal to the water discharge amount of the drain pipe 14. Then the motor 6 and the water pump 15 are started. The water pump 15 extracts cooling water through the water pumping pipe 16. The extracted cooling water enters the nozzle 18 through the water injection pipe 17, and the corn to be cooled is added into the cooling pipe 3 through the feeding hopper 4. The corn will move toward the discharge hopper 5 under the action of the conveying sheet 8. When the corn reaches the inside of the cooling chamber 1, the cooling water sprayed by the nozzle 18 will act on the corn to cool the corn. The corn will finally be discharged through the discharge hopper 5.
[0027] By setting the "V"-shaped cooling pipe 3 in the cooling chamber 1, the cooling water sprayed from the nozzle 18 can directly contact the corn, so that the cooling water can directly cool the corn, reducing the temperature loss of the cooling water and improving the cooling efficiency.
[0028] Reference Figure 1-Figure 4, further comprising: a return pipe 19 fixedly connected to the top of the cooling chamber 1, wherein one end of the return pipe 19 away from the top of the cooling chamber 1 is located inside the cooling chamber 1, and an air pump is installed in the return pipe 19; a fan blade 9 is fixedly connected to one end of the hollow rotating shaft 7, wherein a plurality of blowing holes are provided at a portion of the hollow rotating shaft 7 located in the cooling chamber 1, and when the fan blade 9 rotates, the cold air directly acts on the corn through the blowing holes, the conveying sheet 8 is adapted to the inner wall of the cooling pipe 3, and the output end of the motor 6 is connected to the end of the hollow rotating shaft 7 away from the fan blade 9 The fixed connection also includes an exhaust pipe 10 fixedly connected to the end of the cooling pipe 3 away from the motor 6, the exhaust pipe 10 passes through the cooling chamber 1 and extends to the inside of the cooling chamber 1, the exhaust pipe 10 is communicated with the hollow rotating shaft 7, and also includes a fixed plate 11 fixedly connected in the cooling chamber 1, and a collecting bucket 12 is fixedly connected to the top of the fixed plate 11, wherein the collecting bucket 12 is fixedly connected to the bottom of the cooling pipe 3, and a water pump 15 is installed on the top of the fixed plate 11, and the end of the exhaust pipe 10 away from the cooling pipe 3 is located at the bottom of the fixed plate 11.
[0029] When the corn is cooled, the air pump is started so that the reflux pipe 19 starts to extract the gas in the cooling chamber 1, so that the gas in the cooling chamber 1 flows back into the cooling water through the reflux pipe 19, and when the cooling water is added, the amount of cooling water added is lower than the height of the free end of the air extraction pipe 10, and the rotation of the hollow shaft 7 will drive the fan blades 9 to rotate, so that the fan blades 9 extract the gas in the cooling chamber 1 cooled by the cooling water through the air extraction pipe 10, so that the cooled gas enters the hollow shaft 7 and acts on the corn through the blowing holes to cool the corn, and the cooling water sprayed by the nozzle 18 will enter the collecting bucket 12 through the drainage hole, and finally flow back into the cooling water;
[0030] The cooling water after evaporation from the contact with the corn is absorbed by the reflux pipe 19, so that the evaporated cooling water flows back into the cold water through the reflux pipe 19 to be cooled, and the cooled gas will enter the hollow rotating shaft 7 through the exhaust pipe 10 under the action of the fan blades 9 and directly act on the corn through the blowing holes, thereby realizing the reuse of the evaporated cooling water. In addition, since the gas blown to the corn is the gas inside the cooling chamber 1 and there is no outside air, the pollution to the corn is reduced and the cooling efficiency of the corn is improved. At the same time, the cooling water sprayed by the nozzle 18 can improve the cooling efficiency of the corn, thereby shortening the cooling production cycle of the corn and improving the production efficiency.
[0031] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A cooling spray device, comprising a cooling chamber (1) and a water pump (15) installed in the cooling chamber (1), wherein the input and output ends of the water pump (15) are respectively fixedly connected to a water pumping pipe (16) and a water injection pipe (17), and the end of the water injection pipe (17) away from the water pump (15) is fixedly connected to a spray pipe (18), characterized in that: Also includes: A cooling pipe (3) fixedly connected to the cooling chamber (1), wherein the portion of the cooling pipe (3) located in the cooling chamber (1) is arranged in a "V" shape, and a plurality of drainage holes are provided in the portion, and the diameter of the drainage holes is smaller than the diameter of the corn kernels; A return pipe (19) fixedly connected to the top of the cooling chamber (1), wherein one end of the return pipe (19) away from the top of the cooling chamber (1) is located inside the cooling chamber (1); A hollow rotating shaft (7) is rotatably connected to the cooling pipe (3), a conveying sheet (8) is fixedly connected to the outer wall of the hollow rotating shaft (7), and a fan blade (9) is fixedly connected to the interior of one end of the hollow rotating shaft (7). The hollow rotating shaft (7) is provided with a plurality of air blowing holes at a location inside the cooling chamber (1). When the fan blades (9) rotate, cold air directly acts on the corn through the air blowing holes.
2. A cooling spray device according to claim 1, characterized in that: The conveying plate (8) is matched with the inner wall of the cooling tube (3); a motor (6) is installed at one end of the cooling tube (3); and the output end of the motor (6) is fixedly connected to the end of the hollow rotating shaft (7) away from the fan blades (9).
3. A cooling spray device according to claim 1, characterized in that: A charging hopper (4) is fixedly connected to the top of one end of the cooling tube (3), and a discharging hopper (5) is fixedly connected to the bottom of the other end of the cooling tube (3).
4. A cooling spray device according to claim 2, characterized in that: It also includes an exhaust pipe (10) fixedly connected to the end of the cooling pipe (3) away from the motor (6), the exhaust pipe (10) passing through the cooling chamber (1) and extending to the interior of the cooling chamber (1), and the exhaust pipe (10) is connected to the hollow rotating shaft (7).
5. A cooling spray device according to claim 4, characterized in that: It also comprises a fixed plate (11) fixedly connected in the cooling chamber (1), wherein a collecting bucket (12) is fixedly connected to the top of the fixed plate (11). The collecting hopper (12) is fixedly connected to the bottom of the cooling pipe (3), the water pump (15) is installed on the top of the fixing plate (11), and the end of the exhaust pipe (10) away from the cooling pipe (3) is located at the bottom of the fixing plate (11).
6. A cooling spray device according to any one of claims 1 to 5, characterized in that: An observation window (2) is installed on the front of the cooling chamber (1), and a water inlet pipe (13) and a drain pipe (14) are installed on the back of the cooling chamber (1), and the installation positions of the water inlet pipe (13) and the drain pipe (14) are located at the bottom of the fixed plate (11).
Citation Information
Patent Citations
Centralized cooling equipment for corn processing
CN217817690U