Heat exchanger capable of reducing cost

By designing integrated heat exchangers, uniformly installing them on the base, and using large water storage pools and a single pump to supply water, the problems of traditional heat exchangers with large water pumps and high maintenance costs are solved, and the effect of reducing manufacturing and maintenance costs is achieved. .

CN222460405UActive Publication Date: 2025-02-11FUJIAN YIXIN TECH CO LTD
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Patent Information

Application Number
CN202420106367.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2025-02-11
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

Traditional heat exchangers have large amounts of water pumps due to independent water storage tanks and spray water pumps, which greatly increases production and maintenance costs.

Method used

Design an integrated heat exchanger, which is uniformly installed on the base, uses a large water storage tank and a single pump to supply water, reduce the number of water pumps and integrate the water storage tank.

Benefits of technology

It effectively reduces the manufacturing and maintenance costs of heat exchangers, reduces the floor area, extends the service life of the equipment, and simplifies the maintenance and maintenance process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222460405U_ABST
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Abstract

The utility model discloses a heat exchanger capable of reducing cost, which comprises a base and a heat exchange main body, the heat exchange main body is arranged on the base, the heat exchange main body comprises a frame, a spraying mechanism and a heat exchange assembly, a water storage tank is arranged on the base, the heat exchange assembly is arranged in the frame, and the spraying mechanism is arranged on the frame. The spraying mechanism comprises a water suction pump, a water outlet pipe and a spraying pipe, the water suction pump is arranged on the base, the water inlet end of the water outlet pipe is communicated with the water outlet end of the water suction pump, the water outlet end of the water outlet pipe is communicated with the spraying pipe, and the spraying pipe is installed on the frame and located above the heat exchange assembly; and a plurality of spraying heads are arranged at the lower end of the spraying pipe. Compared with the prior art, the manufacturing and maintenance cost of the heat exchanger can be effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchangers, in particular to a heat exchanger capable of reducing costs. Background Art

[0002] A heat exchanger is a highly efficient and energy-saving cooling equipment that integrates water cooling and air cooling, heat transfer and mass transfer processes and has the advantages of both. It has the advantages of compact structure, high heat transfer efficiency, low investment, low operating cost, easy installation and maintenance, etc. It has broad application prospects in industries such as oil refining, metallurgy, electric power, refrigeration and light industry.

[0003] Conventional heat exchangers such as Figure 1 As shown, multiple independent heat exchange devices are connected in parallel, but the spray mechanisms in the above heat exchanger devices are independently set, and each heat exchanger needs to be equipped with a separate water storage tank and a spray water pump, resulting in a large number of water pumps, which greatly increases the production cost. In addition, due to the increase in the number of water pumps, the frequency of water pump damage is more frequent, and it is necessary to frequently perform equipment maintenance on site, which invisibly increases the maintenance cost.

[0004] In view of this, the applicant conducted in-depth research on the above issues, which led to the present case. Summary of the invention

[0005] The main purpose of the utility model is to provide a heat exchanger with reduced cost, which can effectively reduce the manufacturing and maintenance costs of the heat exchanger.

[0006] In order to achieve the above purpose, the solution of the utility model is:

[0007] A heat exchanger capable of reducing costs comprises a base and a heat exchange body, wherein the heat exchange body is arranged on the base, the heat exchange body comprises a frame, a spray mechanism and a heat exchange component, a water storage tank is provided on the base, the heat exchange component is arranged in the frame, the spray mechanism comprises a water pump, a water outlet pipe and a spray pipe, the water pump is arranged on the base, the water inlet end of the water outlet pipe is connected with the water outlet end of the water pump, the water outlet end of the water outlet pipe is connected with the spray pipe, the spray pipe is installed on the frame, the spray pipe is located above the heat exchange component, and a plurality of spray heads are provided at the lower end of the spray pipe.

[0008] Furthermore, a heat exchange cavity is provided inside the frame, the heat exchange component is installed in the heat exchange cavity, an air inlet pipe and an air outlet pipe are provided on the side wall of the frame, and the air inlet pipe and the air outlet pipe are respectively connected to the air inlet end and the air outlet end of the heat exchange component.

[0009] Furthermore, an air outlet is provided on the upper surface of the frame, and an air extraction component is provided at the air outlet. The air extraction component includes a motor and fan blades. The motor is installed above the air outlet, and the fan blades are connected to the output shaft of the motor.

[0010] Furthermore, the frame is provided with an annular boss at the air outlet, a mounting frame is provided on the annular boss, the motor is fixedly connected to the mounting frame, and the output shaft of the annular motor extends into the annular boss.

[0011] Furthermore, a protective net is provided inside the annular boss, and a through hole is provided in the middle of the protective net for the output shaft of the power supply motor to pass through.

[0012] Furthermore, a support portion is provided on the base, the frame is mounted on the support portion, and a plurality of air inlets are provided on the front and rear side walls of the support portion, and the air inlets are communicated with the heat exchange chamber.

[0013] Furthermore, a plurality of wind guide plates are provided in the support portion.

[0014] Furthermore, the base is formed by concrete material.

[0015] Compared with the prior art, the beneficial effect is that the present invention uniformly installs each heat exchange body on the base, which can reduce the footprint and solve the investment cost. In addition, the present invention centrally integrates the traditional independent small water storage tanks into a unified large water storage tank, which can improve the spray water quality and extend the service life of the equipment. At the same time, only one large water pump is needed to supply water to each heat exchange body, reducing the use of on-site water pumps and further reducing the maintenance cost of on-site equipment. In addition, the base and frame of the present invention are formed of concrete, which is convenient for maintenance and disassembly. Subsequent replacement of equipment only requires replacing the heat exchange body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the installation structure of traditional heat exchange equipment.

[0017] Figure 2 It is a front view of the appearance structure of the utility model.

[0018] Figure 3 It is a side view of the appearance structure of the utility model.

[0019] Figure 4 It is a top view of the appearance structure of the utility model.

[0020] In the figure: base 1, water storage tank 11, support part 12, air inlet 13, air guide plate 14, frame 2, air inlet pipe 21, air outlet pipe 22, air outlet 23, annular boss 24, protective net 25, spray mechanism 3, water outlet pipe 31, spray pipe 32, motor 41, fan blades 42. DETAILED DESCRIPTION

[0021] In order to further explain the technical solution of the present utility model, the present utility model is described in detail below through specific embodiments.

[0022] like Figure 2-4 As shown, a heat exchanger that can reduce costs includes a base 1 and a heat exchange body. The base 1 is formed of concrete material. The heat exchange body is arranged on the base 1. The heat exchange body includes a frame 2, a spray mechanism 3 and a heat exchange component. A water storage tank 11 is provided on the base 1. The heat exchange component is arranged in the frame 2. The spray mechanism 3 includes a water pump (not shown), a water outlet pipe 31 and a spray pipe 32. The water pump is arranged on the base 1. The water inlet end of the water outlet pipe 31 is connected to the water outlet end of the water pump. The water outlet end of the water outlet pipe 31 is connected to the spray pipe 32. The spray pipe 32 is installed on the frame 2. The spray pipe 32 is located above the heat exchange component. A plurality of spray heads are provided at the lower end of the spray pipe 32. Specifically, the spray mechanism 3 also includes a water delivery pipe. The water outlet end of the water pump is connected to the water delivery pipe. The water inlet end of the water outlet pipe 31 is connected to the side wall of the water delivery pipe. The water pump can extract water from the water storage tank 11 and then transport it to each water outlet pipe 31 through the water pipe.

[0023] In this embodiment, a heat exchange cavity is provided inside the frame 2, and a heat exchange component is installed in the heat exchange cavity. The heat exchange component can use conventional heat exchange fins or heat exchange tubes on the market. An air inlet pipe 21 and an air outlet pipe 22 are provided on the side wall of the frame 2, and the air inlet pipe 21 and the air outlet pipe 22 are connected to the air inlet end and the air outlet end of the heat exchange component respectively. The air inlet pipe 21 and the air outlet pipe 22 are connected to the flue gas equipment, so that the high-temperature flue gas generated by the flue gas equipment enters the heat exchange component through the air inlet pipe 21, and the flue gas after heat exchange and cooling is discharged from the heat exchange component through the air outlet pipe 22.

[0024] In this embodiment, the upper surface of the frame 2 is provided with an air outlet 23, and the air outlet 23 is provided with an air extraction component, which includes a motor 41 and a fan blade 42. The motor 41 is installed above the air outlet 23, and the fan blade 42 is connected to the output shaft of the motor 41. Specifically, the frame 2 is provided with an annular boss 24 at the air outlet 23, and a mounting frame is provided on the annular boss 24. The motor 41 is fixedly connected to the mounting frame, and the output shaft of the annular motor 41 extends into the annular boss 24. After adopting the above structure, the motor 41 drives the fan blade 42 to rotate, and the high-temperature air and water vapor generated inside the heat exchange cavity during heat exchange can be discharged through the air outlet 23. In addition, a protective net 25 is provided in the annular boss 24, and a perforation is provided in the middle of the protective net 25 for the output shaft of the power supply machine 41 to pass through. It can play a protective shielding effect, prevent large debris from falling into the air outlet 23 and colliding with the fan blade 42, effectively prevent the fan blade 42 from being damaged, and improve the service life of the air extraction component.

[0025] In this embodiment, a support portion 12 is provided on the base 1, and the frame 2 is mounted on the support portion 12. A plurality of air inlets 13 are provided on the front and rear side walls of the support portion 12, and the air inlets 13 are connected to the heat exchange cavity. A plurality of air guide plates 14 are provided inside the support portion 12. After adopting the above structure, external air can enter through the air inlet 13 and be guided by the air guide plates 14 to flow into the heat exchange cavity, so that the external air can contact the heat exchange component to achieve heat exchange, further improving the heat exchange efficiency of the utility model.

[0026] The working principle of the utility model is as follows: the air inlet pipe 21 and the air outlet pipe 22 are connected to the flue gas equipment so that the high-temperature flue gas can enter the heat exchange component. During heat exchange, the water pump transports the water in the water storage tank 11 to each spray pipe 32, which is sprayed into the heat exchange cavity by the spray pipe 32, thereby exchanging heat between the heat exchange component and the flue gas. Afterwards, the water after the spray heat exchange can drip down back into the water storage tank 11, achieving the effect of circulating water and effectively reducing the heat exchange cost. In addition, the external air can enter the heat exchange cavity through the air inlet 13 to heat exchange and cool the flue gas, further improving the heat exchange efficiency of the utility model. Afterwards, the exhaust component can discharge the high-temperature air and water vapor generated by the heat exchange in the heat exchange cavity from the air outlet 23.

[0027] The above embodiments and drawings do not limit the product form and style of the present utility model. Any appropriate changes or modifications made by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present utility model.

Claims

1. A heat exchanger capable of reducing costs, characterized in that: It includes a base and a heat exchange body, which is arranged on the base. The heat exchange body includes a frame, a spray mechanism and a heat exchange component. A water storage tank is provided on the base, and the heat exchange component is arranged in the frame. The spray mechanism includes a water pump, a water outlet pipe and a spray pipe. The water pump is arranged on the base, the water inlet end of the water outlet pipe is connected with the water outlet end of the water pump, the water outlet end of the water outlet pipe is connected with the spray pipe, the spray pipe is installed on the frame, the spray pipe is located above the heat exchange component, and a plurality of spray heads are provided at the lower end of the spray pipe.

2. A heat exchanger capable of reducing costs as claimed in claim 1, characterized in that: A heat exchange cavity is provided inside the frame, and the heat exchange component is installed in the heat exchange cavity. An air inlet pipe and an air outlet pipe are provided on the side wall of the frame, and the air inlet pipe and the air outlet pipe are respectively connected to the air inlet end and the air outlet end of the heat exchange component.

3. A heat exchanger capable of reducing costs as claimed in claim 2, characterized in that: An air outlet is provided on the upper surface of the frame, and an air extraction component is provided at the air outlet. The air extraction component includes a motor and a fan blade. The motor is installed above the air outlet, and the fan blade is connected to the output shaft of the motor.

4. A heat exchanger capable of reducing costs as claimed in claim 3, characterized in that: The frame is provided with an annular boss at the air outlet, a mounting frame is provided on the annular boss, the motor is fixedly connected to the mounting frame, and the output shaft of the motor extends into the annular boss.

5. A heat exchanger capable of reducing costs as claimed in claim 4, characterized in that: A protective net is arranged inside the annular boss, and a through hole is arranged in the middle of the protective net for the output shaft of the power supply machine to pass through.

6. A heat exchanger capable of reducing costs as claimed in claim 2, characterized in that: A support portion is provided on the base, the frame is mounted on the support portion, and a plurality of air inlets are provided on the front and rear side walls of the support portion, and the air inlets are communicated with the heat exchange cavity.

7. A heat exchanger capable of reducing costs as claimed in claim 6, characterized in that: A plurality of wind guide plates are arranged in the supporting part.

8. A heat exchanger capable of reducing costs as claimed in claim 6, characterized in that: The base is formed by concrete material.