Device for detecting outer diameter of tubular object

By designing a tubular outer diameter detection device with automatic loading and unloading and detection systems, the problems of low detection efficiency and large errors caused by manual operation in the prior art are solved, and efficient and accurate automatic detection of the pipe is achieved.

CN222460648UActive Publication Date: 2025-02-11NINGBO SHENGYU AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421126042.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-11
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing pipe outer diameter detection device requires manual loading and unloading and fixing of pipes, which are prone to errors due to inaccurate positioning, resulting in low detection efficiency and large errors.

Method used

A tube-like outer diameter detection device is designed, using automatic loading and unloading system and detection system, which realizes automatic loading of pipes through adjustment plates and telescopic cylinders, and uses drive motors and grippers to realize automatic movement and detection of pipes to ensure the Accurate positioning and measurement.

Benefits of technology

Automatic inspection of pipes is realized, inspection efficiency is improved, human error is reduced, and the accuracy and reliability of inspection results are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipe detection, and discloses a tubular object outer diameter detection device which comprises a lower frame, a feeding assembly is arranged on the surface of the front side of the lower frame, an equipment box is arranged below the feeding assembly, a moving assembly is arranged on the upper surface of the lower frame, and a width measuring assembly is arranged on the left side of the moving assembly. Through operation of the telescopic air cylinder, the bottom plate can be driven to move up and down, so that the movable step is driven to move up and down in a reciprocating mode, under cooperation with the fixed step, pipes on the upper surface of the movable step can move upwards step by step along the fixed step and fall on the supporting claws, and therefore the purpose of automatic feeding is achieved. The driving motor operates to drive the moving frame to move along the sliding groove formed in the surface of the fixing plate, the pipe can be clamped through the gripper, and therefore the pipe is moved to the detection position, and after detection is completed, the gripper can clamp the pipe and convey the pipe to the surface of the sliding way to slide down and send the pipe into a material collecting box.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe detection, in particular to a device for detecting the outer diameter of a tubular object. Background Art

[0002] During the production process of pipes, the pipe diameter is a key indicator to measure the quality of the pipes. Measuring the outer diameter of the pipe can not only monitor the diameter of the product to avoid producing out-of-tolerance products, but also monitor the defects with abnormal dimensions on the surface of the pipe, such as wear, inclusions, etc. The most common way to measure the diameter is to use a caliper. This method can only be used for random inspections on the production line, which is likely to cause large material losses and economic losses.

[0003] According to the search, Chinese patent document, announcement number: CN215725731U, discloses a device for detecting the outer diameter of a pipe. A device for detecting the outer diameter of a pipe includes a first light source for emitting a first parallel light beam, a second light source for emitting a second parallel light beam, a first reflection component for reflecting the first parallel light beam, and a camera for sensing the second parallel light beam and the first parallel light beam reflected by the first reflection component, wherein the first parallel light beam is parallel to the second parallel light beam; the pipe to be measured is located between the first parallel light beam and the second parallel light beam, and the cross section of the pipe blocks part of the first parallel light beam and part of the second parallel light beam. The utility model has a simple structure and utilizes the reflection principle to realize the measurement of the outer diameter of large-diameter pipes at a low cost.

[0004] However, when the utility model is in use, the operator needs to manually load and unload the materials and fix the pipes, which may easily cause errors due to inaccurate positioning during operation. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a device for detecting the outer diameter of a tubular object, which can automatically load and unload pipes and detect the outer diameter and length of the pipes at specific positions, thereby improving the detection efficiency and solving the above-mentioned technical problems.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for detecting the outer diameter of a tubular object, comprising a lower frame, wherein mutually symmetrical supports are respectively installed at the corners of the bottom surface of the lower frame, and an upper frame is arranged on the top surface of the lower frame, a control panel is arranged on the front side surface of the upper frame, a loading assembly is arranged on the front side surface of the lower frame, an equipment box is arranged below the loading assembly, a moving assembly is arranged on the upper surface of the lower frame, a width measuring assembly is arranged on the left side of the moving assembly, a length measuring assembly is arranged on the left side of the width measuring assembly, a unloading assembly is arranged on the rear side of the length measuring assembly, and a material receiving box is arranged on the rear side of the unloading assembly.

[0009] Preferably, fixing rods are fixedly installed on the left and right sides of the upper end of the inner surface of the feeding assembly, and an adjustment plate is slidably connected to the surface of the fixing rods. A fixing buckle is provided on the outer surface of the adjustment plate, and a supporting claw is fixedly installed on the upper end of the rear surface of the feeding assembly.

[0010] Through the above technical solution, by setting an adjustment plate, the adjustment plate can slide left and right on the surface of the fixed rod and be fixed by a fixing buckle, so as to adjust the distance between the two adjustment plates, thereby adjusting the width of the feeding channel, ensuring that the adjustment plate has a limiting effect on both ends of the measured pipe to prevent the pipe from deviating.

[0011] Preferably, a telescopic cylinder is provided on the bottom surface of the loading assembly, a base plate is installed on the upper end of the telescopic cylinder, a plurality of movable steps are installed on the upper surface of the base plate, fixed steps are provided between each of the movable steps, and a slide rail is provided on the left side surface of the base plate.

[0012] Through the above technical solution, the operation of the telescopic cylinder can drive the bottom plate to move up and down, thereby driving the movable ladder to reciprocate up and down. In cooperation with the fixed ladder, the pipes on the upper surface can be moved up step by step along the ladder and fall onto the supporting claws, thereby achieving the purpose of automatic loading and reducing the workload.

[0013] Preferably, the moving assembly includes a fixed frame installed on the upper surface of the lower frame, a fixed plate is installed on the left surface of the fixed frame, a driving motor is installed on the rear surface of the fixed plate, and a moving frame is installed on the front surface of the fixed plate, and mutually symmetrical grippers are installed on the bottom surface of the moving frame.

[0014] Through the above technical solution, the operation of the driving motor will drive the movable frame to move along the slide groove provided on the surface of the fixed plate, and the pipe can be clamped by the gripper, so as to move the pipe to the detection position.

[0015] Preferably, the width measuring assembly comprises a track mounted on the upper surface of the lower frame, the upper surface of the track is slidably connected with a slide, mutually symmetrical distance measuring boxes are mounted at the corners of the upper surface of the slide, and a clamping end is mounted on the inner surface of the distance measuring box.

[0016] Through the above technical solution, the distance measuring boxes are moved closer to each other, and the clamping ends clamp the pipe. According to the moving distance of the distance measuring boxes, the diameter of the pipe can be measured and calculated, so as to quickly obtain the diameter of the pipe and improve work efficiency.

[0017] Preferably, the length measuring assembly includes a fixing seat installed on the upper surface of the lower frame, a positioning ring is provided on the right side surface of the fixing seat, a sensing head is provided on the front side surface of the fixing seat, and a backrest is provided on the right side of the fixing seat.

[0018] Through the above technical solution, the position of the pipe can be located by setting a positioning ring, thereby ensuring that the top end of the pipe can accurately rest against the surface of the sensing head. At the same time, the backrest moves to the left and rests against the other end of the pipe, thereby measuring the length of the pipe, thereby improving the applicability of the device.

[0019] Preferably, the unloading assembly includes a base installed on the upper surface of the lower frame, the left surface of the base is installed on an electric push rod, and the telescopic end of the electric push rod is connected to a slide.

[0020] Through the above technical solution, after the inspection is completed, the gripper will clamp the pipe and transport it to the surface of the slide to slide down, and through the operation of the electric push rod, the slide will be driven to adjust a certain angle, thereby ensuring that the pipe can slide smoothly into the receiving box, thereby achieving the purpose of automatic collection.

[0021] Compared with the prior art, the utility model provides a device for detecting the outer diameter of a tubular object, which has the following beneficial effects:

[0022] 1. The utility model provides an adjustment plate, which can slide left and right on the surface of the fixed rod and be fixed by a fixing buckle, so as to adjust the distance between the two adjustment plates, thereby adjusting the width of the feeding channel, ensuring that the adjustment plate has a limiting effect on both ends of the measured pipe to prevent the pipe from running off, and through the operation of the telescopic cylinder, the bottom plate can be driven to move up and down, thereby driving the moving ladder to reciprocate up and down, and in cooperation with the fixed ladder, the pipe on the upper surface can be moved up step by step along the ladder and fall onto the supporting claws, thereby achieving the purpose of automatic feeding and reducing the workload.

[0023] 2. The utility model drives the mobile frame to move along the slide groove provided on the surface of the fixed plate through the operation of the driving motor, and the pipe can be clamped by the gripper, so as to move the pipe to the detection position. After the detection is completed, the gripper will clamp the pipe and transport it to the surface of the slide to slide down, and the operation of the electric push rod will drive the slide to adjust a certain angle, so as to ensure that the pipe can slide smoothly into the inside of the receiving box, so as to achieve the purpose of automatic collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0025] Figure 2 It is a three-dimensional structural schematic diagram of the feeding assembly of the utility model;

[0026] Figure 3 It is a schematic diagram of the three-dimensional structure of the telescopic cylinder of the utility model;

[0027] Figure 4 It is a schematic diagram of the three-dimensional structure of the mobile component of the utility model;

[0028] Figure 5 This is a schematic diagram of the three-dimensional structure of the width measuring component of the utility model;

[0029] Figure 6 It is a schematic diagram of the three-dimensional structure of the blanking component of the utility model.

[0030] Among them: 1. Lower frame; 2. Support; 3. Upper frame; 4. Control panel; 5. Loading assembly; 51. Fixed rod; 52. Adjustment plate; 53. Fixed buckle; 54. Support claw; 55. Telescopic cylinder; 56. Bottom plate; 57. Moving ladder; 58. Fixed ladder; 59. Slide rail; 6. Equipment box; 7. Moving assembly; 71. Fixed frame; 72. Fixed plate; 73. Drive motor; 74. Moving frame; 75. Grip; 8. Width measurement assembly; 81. Track; 82. Slide plate; 83. Distance measurement box; 84. Clamping end; 9. Length measurement assembly; 91. Fixed seat; 92. Positioning ring; 93. Induction head; 94. Backrest; 10. Unloading assembly; 101. Base; 102. Electric push rod; 103. Slide; 11. Material collection box. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Embodiment 1:

[0033] like Figure 1-3 As shown, the utility model provides a device for detecting the outer diameter of a tubular object, comprising a lower frame 1, wherein symmetrical supports 2 are respectively installed at the corners of the bottom surface of the lower frame 1, and an upper frame 3 is arranged on the top surface of the lower frame 1, and a control panel 4 is arranged on the front side surface of the upper frame 3, a loading component 5 is arranged on the front side surface of the lower frame 1, and an equipment box 6 is arranged below the loading component 5, a moving component 7 is arranged on the upper surface of the lower frame 1, a width measuring component 8 is arranged on the left side of the moving component 7, a length measuring component 9 is arranged on the left side of the width measuring component 8, a unloading component 10 is arranged on the rear side of the length measuring component 9, and a material receiving box 11 is arranged on the rear side of the unloading component 10.

[0034] Specifically, the upper left and right sides of the inner surface of the feeding assembly 5 are fixedly installed with fixing rods 51, the surface of the fixing rods 51 is slidably connected with an adjusting plate 52, the outer surface of the adjusting plate 52 is provided with a fixing buckle 53, and the upper end of the rear surface of the feeding assembly 5 is fixedly installed with a supporting claw 54. The advantage is that by providing the adjusting plate 52, the adjusting plate 52 can slide left and right on the surface of the fixing rod 51 and be fixed by the fixing buckle 53, so as to adjust the distance between the two adjusting plates 52, thereby adjusting the width of the feeding channel, ensuring that the adjusting plate 52 has a limiting effect on the two ends of the measured pipe, and preventing the pipe from running off.

[0035] Specifically, a telescopic cylinder 55 is provided on the bottom surface of the feeding assembly 5, a bottom plate 56 is installed on the upper end of the telescopic cylinder 55, a plurality of movable steps 57 are installed on the upper surface of the bottom plate 56, a fixed step 58 is provided between the plurality of movable steps 57, and a slide rail 59 is provided on the left surface of the bottom plate 56. The advantage is that the operation of the telescopic cylinder 55 can drive the bottom plate 56 to move up and down, thereby driving the movable step 57 to reciprocate up and down, and in cooperation with the fixed step 58, the pipe on the upper surface can be moved up step by step along the step and fall onto the supporting claw 54, thereby achieving the purpose of automatic feeding and reducing the workload.

[0036] Embodiment 2:

[0037] like Figure 4-6As shown, as an improvement to the previous embodiment, specifically, the moving assembly 7 includes a fixed frame 71 installed on the upper surface of the lower frame 1, a fixed plate 72 is installed on the left surface of the fixed frame 71, a driving motor 73 is installed on the rear surface of the fixed plate 72, and a moving frame 74 is installed on the front surface of the fixed plate 72, and mutually symmetrical grippers 75 are installed on the bottom surface of the moving frame 74. The advantage is that the operation of the driving motor 73 will drive the moving frame 74 to move along the slide groove opened on the surface of the fixed plate 72, and the gripper 75 can clamp the pipe, so as to move the pipe to the detection position.

[0038] Specifically, the width measuring assembly 8 includes a track 81 installed on the upper surface of the lower frame 1, a slide plate 82 is slidably connected to the upper surface of the track 81, symmetrical distance measuring boxes 83 are installed at the corners of the upper surface of the slide plate 82, and a clamping end 84 is installed on the inner surface of the distance measuring box 83. The advantage is that the clamping end 84 will clamp the pipe by the distance measuring boxes 83 approaching each other, and the diameter of the pipe can be measured and calculated according to the moving distance of the distance measuring box 83, so as to quickly obtain the diameter of the pipe and improve the work efficiency.

[0039] Specifically, the length measuring assembly 9 includes a fixing seat 91 mounted on the upper surface of the lower frame 1, a positioning ring 92 is provided on the right side surface of the fixing seat 91, a sensing head 93 is provided on the front side surface of the fixing seat 91, and a backrest 94 is provided on the right side of the fixing seat 91. The advantage is that the position of the pipe can be positioned by providing the positioning ring 92, thereby ensuring that the top end of the pipe can accurately abut against the surface of the sensing head 93, and at the same time, the backrest 94 moves to the left and abuts against the other end of the pipe, thereby measuring the length of the pipe, improving the applicability of the device.

[0040] Specifically, the material unloading assembly 10 includes a base 101 mounted on the upper surface of the lower frame 1, and the left surface of the base 101 is mounted on an electric push rod 102, and the telescopic end of the electric push rod 102 is connected to a slide 103. The advantage is that after the detection is completed, the gripper 75 will clamp the pipe and transport it to the surface of the slide 103 to slide down, and through the operation of the electric push rod 102, the slide 103 will be driven to adjust a certain angle, thereby ensuring that the pipe can slide smoothly into the inside of the receiving box 11, so as to achieve the purpose of automatic collection.

[0041] Working principle: When in use, by setting the adjustment plate 52, the adjustment plate 52 can slide left and right on the surface of the fixed rod 51 and be fixed by the fixing buckle 53, so as to adjust the distance between the two adjustment plates 52, thereby adjusting the width of the feeding channel, ensuring that the adjustment plate 52 has a limiting effect on the two ends of the measured pipe to prevent the pipe from running off, and through the operation of the telescopic cylinder 55, the bottom plate 56 can be driven to move up and down, thereby driving the moving ladder 57 to reciprocate up and down, and in cooperation with the fixed ladder 58, the pipe on the upper surface can be moved up step by step along the ladder and fall onto the supporting claw 54, so as to achieve the purpose of automatic feeding and reduce the workload, and through the operation of the driving motor 73, the moving frame 74 will be driven to move along the slide groove opened on the surface of the fixed plate 72, and the pipe can be clamped by the gripper 75 , thereby moving the pipe to the detection position, and by the distance measuring boxes 83 being close to each other, the clamping end 84 will clamp the pipe, and according to the moving distance of the distance measuring box 83, the diameter of the pipe can be measured and calculated, so as to quickly obtain the diameter of the pipe, thereby improving work efficiency, and by setting the positioning ring 92, the position of the pipe can be positioned, thereby ensuring that the top of the pipe can accurately rest on the surface of the sensing head 93, and at the same time, the backrest 94 moves to the left and rests on the other end of the pipe, thereby measuring the length of the pipe, thereby improving the applicability of the device, and after the detection is completed, the gripper 75 will clamp the pipe and transport it to the surface of the slide 103 to slide, and through the operation of the electric push rod 102, the slide 103 will be driven to adjust a certain angle, thereby ensuring that the pipe can smoothly slide into the inside of the receiving box 11, thereby achieving the purpose of automatic collection.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for detecting the outer diameter of a tubular object, comprising a lower frame (1), characterized in that: Symmetrical supports (2) are respectively installed at the corners of the bottom surface of the lower frame (1), and an upper frame (3) is arranged on the top surface of the lower frame (1). A control panel (4) is arranged on the front surface of the upper frame (3). A loading assembly (5) is arranged on the front surface of the lower frame (1), and an equipment box (6) is arranged below the loading assembly (5). A moving assembly (7) is arranged on the upper surface of the lower frame (1), a width measuring assembly (8) is arranged on the left side of the moving assembly (7), a length measuring assembly (9) is arranged on the left side of the width measuring assembly (8), a unloading assembly (10) is arranged on the rear side of the length measuring assembly (9), and a material receiving box (11) is arranged on the rear side of the unloading assembly (10).

2. A tubular object outer diameter detection device according to claim 1, characterized in that: A fixing rod (51) is fixedly mounted on the left and right sides of the upper end of the inner surface of the feeding assembly (5), an adjustment plate (52) is slidably connected to the surface of the fixing rod (51), a fixing buckle (53) is provided on the outer surface of the adjustment plate (52), and a supporting claw (54) is fixedly mounted on the upper end of the rear side surface of the feeding assembly (5).

3. A tubular object outer diameter detection device according to claim 1, characterized in that: A telescopic cylinder (55) is provided on the bottom surface of the loading assembly (5), a bottom plate (56) is installed on the upper end of the telescopic cylinder (55), a plurality of movable steps (57) are installed on the upper surface of the bottom plate (56), fixed steps (58) are provided between each of the movable steps (57), and a slide rail (59) is provided on the left side surface of the bottom plate (56).

4. A tubular object outer diameter detection device according to claim 1, characterized in that: The moving assembly (7) comprises a fixed frame (71) mounted on the upper surface of the lower frame (1), a fixed plate (72) being mounted on the left side surface of the fixed frame (71), a driving motor (73) being mounted on the rear side surface of the fixed plate (72), and a moving frame (74) being mounted on the front side surface of the fixed plate (72), and mutually symmetrical grippers (75) being mounted on the bottom end surface of the moving frame (74).

5. The device for detecting outer diameter of a tubular object according to claim 1, characterized in that: The width measuring assembly (8) comprises a track (81) mounted on the upper surface of the lower frame (1); a slide plate (82) is slidably connected to the upper surface of the track (81); mutually symmetrical distance measuring boxes (83) are mounted at the corners of the upper surface of the slide plate (82); and a clamping end (84) is mounted on the inner surface of the distance measuring box (83).

6. A tubular object outer diameter detection device according to claim 1, characterized in that: The length measuring assembly (9) comprises a fixing seat (91) mounted on the upper surface of the lower frame (1); a positioning ring (92) is arranged on the right side surface of the fixing seat (91); a sensing head (93) is arranged on the front side surface of the fixing seat (91); and a backrest (94) is arranged on the right side of the fixing seat (91).

7. A tubular object outer diameter detection device according to claim 1, characterized in that: The unloading assembly (10) comprises a base (101) mounted on the upper surface of the lower frame (1), the left surface of the base (101) being mounted on an electric push rod (102), and the telescopic end of the electric push rod (102) being connected to a slideway (103).

Citation Information

Patent Citations

  • Pipe external diameter detection device

    CN215725731U