Device for measuring filling degree of powder material in container
By designing a filling degree measuring device for powder materials in the container, using heating and vibration motor technology, the problems of uneven filling of powder and difficult to measure capacity are solved, and uniform filling of powder and accurate measurement of capacity are achieved, and production efficiency is improved And reduces the risk of manual operation.
Patent Information
- Application Number
- CN202421313931.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the brick making of refractory materials, the powder filling is uneven and the capacity is difficult to accurately measure, resulting in dangerous manual operation, high cost and low production efficiency.
A powder material filling degree measurement device is designed, including a hopper bracket, an upper hopper, a heating cover plate and a heating sheet, a rotor resistance level gauge, a vibration motor and a shock absorbing assembly. Through the cooperation of the heating and vibration motor, Achieve uniform filling of powder and accurate measurement of capacity.
The device avoids powder condensation through heating, vibrating the motor to uniformly distribute the powder, and accurately measure the capacity of the rotary resistive level meter, realizes automatic measurement, reduces the risk of manual operation, and improves production efficiency.
Smart Images
Figure CN222460789U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of refractory powder material production, in particular to a device for measuring the filling degree of powder material in a container. Background Art
[0002] The filling and unloading of refractory bricks are frequent and monotonous actions, and the production environment is dusty and noisy. In addition, manual operation is very dangerous.
[0003] At present, most of the brick production processes on the market are completed manually, which is very harmful to human health, cannot reduce labor costs, and cannot improve brick production efficiency. When filling powder, it is difficult to fill the powder in the upper hopper quickly and evenly, and the powder capacity in the upper hopper is difficult to measure accurately. Therefore, a refractory brick filling and unloading equipment is urgently needed to solve the above problems.
[0004] To this end, we propose a device for measuring the filling degree of powder materials in a container. Utility Model Content
[0005] The utility model mainly solves the above technical problems and provides a device for measuring the filling degree of powder materials in a container.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a device for measuring the filling degree of powder material in a container, comprising a hopper bracket, an upper hopper is arranged on the hopper bracket through a shock-absorbing assembly, a screen is fixedly laid on the top surface of the upper hopper, a heating cover plate and a heating sheet are respectively arranged on the side wall surface of the upper hopper, and a material discharge adjustment plate is arranged near the lower end of the side wall surface of the upper hopper;
[0007] A support frame in an inverted L-shaped structure is fixedly installed vertically upward on the hopper bracket, and a rotary-paddle material level meter is arranged at the free end of the support frame.
[0008] Preferably, a driving mechanism is provided inside the paddle-rotor level meter, and the output end of the driving mechanism inside the paddle-rotor level meter extends through the screen to the interior of the upper hopper and is fixedly connected to a powder detection piece, which is distributed inside the upper hopper near the bottom surface.
[0009] Preferably, the shock absorbing assembly is arranged around the hopper bracket, and the shock absorbing assembly includes a connecting plate, and a plurality of connecting lugs are provided on both the upper and lower sides of the connecting plate.
[0010] Preferably, threaded sleeves are threadedly installed on the four side walls of the hopper bracket, and sliding columns are slidably installed on the inner ends of multiple groups of threaded sleeves, and one end of the sliding column away from the threaded sleeve is fixedly connected to the connecting plate.
[0011] Preferably, springs are movably sleeved on the outer circumferences of multiple groups of sliding columns, control disks are provided on the outer ends of multiple groups of threaded sleeves, and the connecting plates are fixed to the outer wall of the upper hopper by external fasteners.
[0012] Preferably, the hopper support is provided with a vibration motor for driving the upper hopper to screen.
[0013] Beneficial Effects
[0014] The utility model provides a device for measuring the filling degree of powder materials in a container. It has the following beneficial effects:
[0015] (1) The device for measuring the filling degree of powder material in a container can heat the powder material in the upper hopper by means of a heating cover plate and a heating sheet to prevent the powder material from condensing and sticking together. The upper hopper is driven by a vibration motor to sieve the powder material so that the powder material is evenly filled in the upper hopper, thereby achieving the effect of enabling the rotary paddle level meter to accurately measure the capacity of the powder material in the upper hopper and realizing automatic measurement of the filling degree of the powder material in the container.
[0016] (2) A device for measuring the filling degree of powder material in a container drives the upper hopper to vibrate through a vibration motor, so that the powder material is evenly distributed in the upper hopper. The threaded sleeve is driven by the rotation of the control disk to move inward. At this time, the spring distributed on the sliding column is forced to shrink, and the elastic force of the spring is greatly improved. The vibration amplitude of the upper hopper driven by the vibration motor will be greatly reduced. When the threaded sleeve is controlled to move outward, the spring distributed on the sliding column is not subject to the extrusion force. The vibration amplitude of the upper hopper driven by the vibration motor will be greatly improved, so that people can freely adjust the vibration amplitude of the upper hopper according to the specific situation and needs of the powder material, thereby achieving the effect of freely adjusting the screening amplitude of the upper hopper. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0018] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0019] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the position structure of the powder detection piece and the vibration motor of the utility model;
[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the shock absorbing component of the utility model;
[0022] Figure 4 For this utility model Figure 3 A schematic diagram of the enlarged structure in the middle.
[0023] Legend:
[0024] 1. Rotary paddle level meter; 2. Screen; 3. Upper hopper; 4. Heating cover; 5. Shock-absorbing assembly; 501. Connecting plate; 502. Connecting lug; 503. Threaded sleeve; 504. Sliding column; 505. Control panel; 6. Hopper bracket; 7. Heating plate; 8. Unloading adjustment plate; 9. Support frame; 10. Powder detection plate; 11. Vibration motor. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Embodiment: A device for measuring the filling degree of a powder material in a container, such as Figure 1 As shown, it includes a hopper bracket 6, on which an upper hopper 3 is arranged through a shock absorbing assembly 5, a screen 2 is fixedly laid on the top surface of the upper hopper 3, and a heating cover plate 4 and a heating plate 7 are respectively provided on the side walls of the upper hopper 3. The heating cover plate 4 and the heating plate 7 are provided to heat the powder material in the upper hopper 3 conveniently to prevent the powder material from condensing and sticking together, and a material discharge adjustment plate 8 is provided near the lower end of the side wall of the upper hopper 3, and the material discharge of the powder material in the upper hopper 3 is conveniently controlled by opening the material discharge adjustment plate 8;
[0027] like Figure 2As shown, a support frame 9 in an inverted L-shaped structure is fixedly installed vertically upward on the hopper bracket 6, and a rotary paddle level meter 1 is provided at the free end of the support frame 9. The detection end of the rotary paddle level meter 1 extends through the screen 2 to the interior of the upper hopper 3 and is fixedly connected to a powder detection piece 10. The powder detection piece 10 is distributed inside the upper hopper 3 near the bottom surface. The powder detection piece 10 is controlled to rotate freely inside the upper hopper 3 by the rotary paddle level meter 1, and the capacity of the powder material in the upper hopper 3 is conveniently detected by the freely rotating powder detection piece 10.
[0028] like Figure 3 and Figure 4 As shown, the shock absorbing assembly 5 is arranged around the hopper bracket 6, and the shock absorbing assembly 5 includes a connecting plate 501, and multiple groups of connecting pull ears 502 are arranged on the upper and lower sides of the connecting plate 501. The side walls of the hopper bracket 6 are all threadedly installed with threaded sleeves 503, and the inner ends of the multiple groups of threaded sleeves 503 are slidably installed with sliding columns 504. The sliding columns 504 are fixedly connected to the connecting plate 501 at one end away from the threaded sleeves 503. The outer circles of the multiple groups of sliding columns 504 are movably sleeved with springs, and the outer ends of the multiple groups of threaded sleeves 503 are provided with control disks 505. The connecting plate 501 is fixedly connected to the outer wall surface of the upper hopper 3 through external fasteners. The hopper bracket 6 is provided with a vibration motor 11, and the upper hopper 3 is driven to vibrate by the vibration motor 11, so that the powder material is evenly distributed in the upper hopper 3.
[0029] like Figure 3 and Figure 4 As shown, by rotating the control disk 505, the threaded sleeve 503 drives the threaded sleeve 503 to move inward. At this time, the spring distributed on the sliding column 504 is forced to shrink, and the elastic force of the spring is greatly improved. The vibration amplitude of the upper hopper 3 driven by the vibration motor 11 will be greatly reduced. When the threaded sleeve 503 is controlled to move outward, the spring distributed on the sliding column 504 is not subject to the extrusion force, and the vibration amplitude of the upper hopper 3 driven by the vibration motor 11 will be greatly improved, so that people can freely adjust the vibration amplitude of the upper hopper 3 according to the specific situation and needs of the powder material.
[0030] The working principle of this utility model:
[0031] The upper hopper 3 is driven to vibrate by the vibration motor 11 so that the powder material is evenly distributed in the upper hopper 3. The threaded sleeve 503 is driven to move inward by rotating the control disk 505. At this time, the spring distributed on the sliding column 504 is forced to shrink, and the elastic force of the spring is greatly improved. The vibration amplitude of the upper hopper 3 driven by the vibration motor 11 will be greatly reduced. When the threaded sleeve 503 is controlled to move outward, the spring distributed on the sliding column 504 is not subject to the extrusion force, and the vibration amplitude of the upper hopper 3 driven by the vibration motor 11 will be greatly improved, so that people can freely adjust the vibration amplitude of the upper hopper 3 according to the specific situation and needs of the powder material.
[0032] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A device for measuring the filling degree of a powder material in a container, comprising a hopper support (6), characterized in that: An upper hopper (3) is arranged on the hopper bracket (6) via a shock absorbing assembly (5); a screen (2) is fixedly laid on the top surface of the upper hopper (3); a heating cover plate (4) and a heating plate (7) are respectively arranged on the side walls of the upper hopper (3); and a material discharge adjustment plate (8) is arranged on the side walls of the upper hopper (3) near the lower end; A support frame (9) in an inverted L-shaped structure is fixedly mounted vertically upward on the hopper bracket (6), and a rotary-paddle type material level meter (1) is arranged at the free end of the support frame (9).
2. A device for measuring the filling degree of powder material in a container according to claim 1, characterized in that: The detection end of the rotary paddle level meter (1) passes through the screen (2) and extends into the interior of the upper hopper (3) and is fixedly connected to a powder detection piece (10). The powder detection piece (10) is distributed inside the upper hopper (3) near the bottom surface.
3. The device for measuring the filling degree of powder material in a container according to claim 1, characterized in that: The shock absorbing assembly (5) is arranged around the hopper bracket (6), and the shock absorbing assembly (5) comprises a connecting plate (501), and a plurality of connecting lugs (502) are arranged on both the upper and lower sides of the connecting plate (501).
4. A device for measuring the filling degree of powder material in a container according to claim 3, characterized in that: The hopper bracket (6) has threaded sleeves (503) threadedly mounted on the four side walls thereof, and the inner ends of the multiple groups of threaded sleeves (503) are slidably mounted with sliding posts (504), and the end of the sliding posts (504) away from the threaded sleeves (503) is fixedly connected to the connecting plate (501).
5. A device for measuring the filling degree of powder material in a container according to claim 4, characterized in that: The outer circumferences of the plurality of sliding columns (504) are all movably sleeved with springs, the outer ends of the plurality of threaded sleeves (503) are all provided with control disks (505), and the connecting plates (501) are fixedly mounted on the outer wall surface of the upper hopper (3) via external fasteners.
6. The device for measuring the filling degree of powder material in a container according to claim 1, characterized in that: The hopper support (6) is provided with a vibration motor (11) for driving the upper hopper (3) to sieve.