Automatic product inspection device for offline operation

By designing an automatic product inspection device for offline operations, the linkage of bracket modules, drive modules and visual inspection modules is solved in the existing technology of low efficiency and low accuracy of artificial visual inspection, and efficient and accurate products are achieved Automated inspection.

CN222461337UActive Publication Date: 2025-02-11ZHEJIANG YIKONG POWER SYST CO LTD
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Patent Information

Application Number
CN202420766159.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-13
Publication Date
2025-02-11
Estimated Expiration
2034-04-13

AI Technical Summary

Technical Problem

The prior art relies on manual visual inspection when the product is offline, resulting in low efficiency, low accuracy and time-consuming and labor-intensive.

Method used

An automatic product inspection device including a bracket module, a first drive module, a second drive module and a visual detection module is designed, and automatic product inspection is realized through the linkage of these modules.

Benefits of technology

It realizes product automation inspection, improves inspection efficiency and accuracy, and reduces the time and cost of manual intervention.

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Abstract

The utility model discloses an automatic product inspection device for offline operation, which comprises a support module, a first driving module, a second driving module and a visual inspection module, and is characterized in that the first driving module, the second driving module and the visual inspection module are all mounted on the support module; the support module comprises a main frame, a production line conveying belt and a temporary storage rotating disc, and the production line conveying belt and the temporary storage rotating disc are both installed on the main frame. According to the automatic product inspection device for offline operation disclosed by the utility model, the bracket module, the first driving module, the second driving module and the visual inspection module are linked, so that products conveyed by a production line conveying belt are automatically inspected, and the automatic product inspection device has the advantages of stable structure, high efficiency, high practicability and the like.
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Description

Technical Field

[0001] The utility model belongs to the technical field of product detection, and in particular relates to an automatic product inspection device for off-line operations. Background Art

[0002] When a product comes off the production line, it needs to be inspected for appearance and quality to ensure product quality. Many existing methods still rely on manual inspection, which has the disadvantages of being time-consuming, labor-intensive, inefficient, and low-precision.

[0003] Therefore, further improvements are made to the above problems. Utility Model Content

[0004] The main purpose of the present utility model is to provide an automatic product inspection device for off-line operations, which is linked by a bracket module, a first drive module, a second drive module and a visual inspection module to automatically inspect products transported by a production line conveyor belt. It has the advantages of stable structure, high efficiency and high practicality.

[0005] To achieve the above objectives, the present invention provides an automatic product inspection device for offline operations, comprising a support module, a first drive module, a second drive module, and a visual inspection module, wherein the first drive module, the second drive module, and the visual inspection module are all mounted on the support module, wherein:

[0006] The support module includes a main frame, a production line conveyor belt and a temporary storage turntable, and the production line conveyor belt and the temporary storage turntable are both installed on the main frame;

[0007] The first driving module includes a first mobile mounting frame, a second mobile mounting frame, a third mobile mounting frame, a fourth mobile mounting frame, a first driving rod (preferably 2), a second driving rod (preferably 2), a mobile base, a cylinder and a first robotic arm, the first mobile mounting frame, the second mobile mounting frame, the third mobile mounting frame and the fourth mobile mounting frame are all fixedly mounted on the main frame, the first driving rod and the second driving rod both pass through the mobile base, the first driving rod is installed between the first mobile mounting frame and the second mobile mounting frame and the second driving rod is installed between the third mobile mounting frame and the fourth mobile mounting frame, the first driving rod and the second driving rod are perpendicular to each other; the cylinder is fixedly mounted on the mobile base and the first robotic arm is installed on the driving end of the cylinder;

[0008] The second driving module includes a multi-axis driving rod and a second robotic arm, the multi-axis driving rod is mounted on the main frame and the second robotic arm is mounted on the multi-axis driving rod;

[0009] The visual inspection module includes an inspection camera, which is installed on the main frame and located above the temporary storage turntable.

[0010] As a further preferred technical solution of the above technical solution, both the first robotic arm and the second robotic arm are provided with grippers.

[0011] As a further preferred technical solution of the above technical solution, the first driving rod is connected to a first driving motor, and the second driving rod is connected to a second driving motor.

[0012] As a further preferred technical solution of the above technical solution, the temporary storage turntable is provided with a rotating motor.

[0013] As a further preferred technical solution of the above technical solution, the temporary storage turntable is provided with a plurality of placement slots. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The utility model is a structural diagram of an automatic product inspection device for off-line operations.

[0015] Figure 2 The utility model is a structural diagram of an automatic product inspection device for off-line operations.

[0016] The figure marks include: 100, bracket module; 110, main frame; 120, production line conveyor belt; 130, temporary storage turntable; 131, placement slot; 200, first drive module; 210, first mobile mounting frame; 220, second mobile mounting frame; 230, third mobile mounting frame; 240, fourth mobile mounting frame; 250, first drive rod; 260, second drive rod; 270, mobile seat; 280, cylinder; 290, first robotic arm; 291, gripper; 300, second drive module; 310, multi-axis drive rod; 320, second robotic arm; 400, visual inspection module; 410, inspection camera. DETAILED DESCRIPTION

[0017] The following description is intended to disclose the present invention and enable those skilled in the art to implement the present invention. The preferred embodiments described below are provided for illustrative purposes only, and those skilled in the art will readily appreciate other obvious variations. The basic principles of the present invention as defined in the following description may be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.

[0018] The utility model discloses an automatic product inspection device for off-line operation. The specific embodiments of the utility model will be further described below in conjunction with preferred embodiments.

[0019] In the embodiments of the present invention, those skilled in the art will note that the products and the like involved in the present invention may be regarded as prior art.

[0020] Preferred embodiment.

[0021] like Figure 1-2 As shown, the utility model discloses an automatic product inspection device for offline operation, including a support module 100, a first driving module 200, a second driving module 300 and a visual inspection module 400, wherein the first driving module 200, the second driving module 300 and the visual inspection module 400 are all installed on the support module 100, wherein:

[0022] The support module 100 includes a main frame 110, a production line conveyor belt 120 and a temporary storage turntable 130. The production line conveyor belt 120 and the temporary storage turntable 130 are both installed on the main frame 110.

[0023] The first driving module 200 includes a first mobile mounting frame 210, a second mobile mounting frame 220, a third mobile mounting frame 230, a fourth mobile mounting frame 240, a first driving rod 250 (preferably 2), a second driving rod 260 (preferably 2), a moving seat 270, a cylinder 280 and a first robotic arm 290. The first mobile mounting frame 210, the second mobile mounting frame 220, the third mobile mounting frame 230 and the fourth mobile mounting frame 240 are all fixedly mounted on the main frame 110. The first driving module 200 includes a first mobile mounting frame 210, a second mobile mounting frame 220, a third mobile mounting frame 230 and a fourth mobile mounting frame 240, a first driving rod 250 (preferably 2), a second driving rod 260 (preferably 2), a moving seat 270, a cylinder 280 and a first robotic arm 290. The movable rod 250 and the second driving rod 260 both pass through the movable base 270. The first driving rod 250 is installed between the first movable mounting frame 210 and the second movable mounting frame 220, and the second driving rod 260 is installed between the third movable mounting frame 230 and the fourth movable mounting frame 240. The first driving rod 250 and the second driving rod 260 are perpendicular to each other. The cylinder 280 is fixedly installed on the movable base 270, and the first robotic arm 290 is installed on the driving end of the cylinder 280.

[0024] The second driving module 300 includes a multi-axis driving rod 310 and a second robotic arm 320 , wherein the multi-axis driving rod 310 is mounted on the main frame 110 and the second robotic arm 320 is mounted on the multi-axis driving rod 310 ;

[0025] The visual inspection module 400 includes an inspection camera 410 . The inspection camera 410 is installed on the main frame 110 and is located above the temporary storage turntable 130 .

[0026] Specifically, both the first robotic arm 290 and the second robotic arm 320 are provided with a clamping claw 291 .

[0027] More specifically, the first driving rod (not shown) is connected to a first driving motor, and the second driving rod (not shown) is connected to a second driving motor.

[0028] Furthermore, the temporary storage turntable 130 is provided with a rotating motor (not shown).

[0029] Furthermore, the temporary storage turntable 130 is provided with a plurality of placement slots 131 .

[0030] For this utility model:

[0031] Products are transported via the production line conveyor belt, and then the first drive module is activated, causing the first drive module's gripper to grab the product and place it in the placement slot of the temporary storage turntable. The temporary storage turntable rotates sequentially, and when it rotates to the inspection camera, it undergoes visual inspection. After the inspection is completed, it continues to rotate, and finally the second drive module's gripper grabs the product and takes it out. Qualified products are placed in the qualified area and boxed, and unqualified products are placed in the unqualified area.

[0032] For the first drive module, start the first drive motor to make the first drive rod move between the first mobile mounting bracket and the second mobile mounting bracket. At this time, since the second drive rod is stationary, the first drive rod drives the mobile seat to move in the first direction (X-axis) under the limit of the second drive rod; after moving to the preset position, start the second drive motor to make the second drive rod move between the third mobile mounting bracket and the fourth mobile mounting bracket. At this time, since the first drive rod is stationary, the second drive rod drives the mobile seat to move in the second direction (Y-axis) under the limit of the first drive rod, and then start the cylinder to realize the Z-axis movement of the first robotic arm, so that the first robotic arm can accurately grasp the product.

[0033] It is worth mentioning that the technical features of the products involved in this utility model patent application should be regarded as prior art. The specific structure, working principle and possible control method and spatial layout method of these technical features can be selected by conventional options in the field and should not be regarded as the inventive point of this utility model patent. This utility model patent will not be further elaborated.

[0034] For those skilled in the art, it is still possible to modify the technical solutions described in the aforementioned embodiments, or to replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model should be included in the scope of protection of the present utility model.

Claims

1. An automatic product inspection device for off-line operation, characterized in that: It includes a bracket module, a first driving module, a second driving module and a visual detection module, wherein the first driving module, the second driving module and the visual detection module are all installed on the bracket module, wherein: The support module includes a main frame, a production line conveyor belt and a temporary storage turntable, and the production line conveyor belt and the temporary storage turntable are both installed on the main frame; The first driving module comprises a first mobile mounting frame, a second mobile mounting frame, a third mobile mounting frame, a fourth mobile mounting frame, a first driving rod, a second driving rod, a mobile seat, a cylinder and a first mechanical arm, the first mobile mounting frame, the second mobile mounting frame, the third mobile mounting frame and the fourth mobile mounting frame are all fixedly mounted on the main frame, the first driving rod and the second driving rod both pass through the mobile seat, the first driving rod is installed between the first mobile mounting frame and the second mobile mounting frame and the second driving rod is installed between the third mobile mounting frame and the fourth mobile mounting frame, the first driving rod and the second driving rod are perpendicular; the cylinder is fixedly mounted on the mobile seat and the first mechanical arm is installed on the driving end of the cylinder; The second driving module comprises a multi-axis driving rod and a second mechanical arm, the multi-axis driving rod is mounted on the main frame and the second mechanical arm is mounted on the multi-axis driving rod; The visual inspection module includes an inspection camera, which is installed on the main frame and located above the temporary storage turntable.

2. The automatic product inspection device for off-line operation according to claim 1 is characterized in that: The first mechanical arm and the second mechanical arm are both provided with clamping claws.

3. The automatic product inspection device for off-line operation according to claim 2 is characterized in that: The first driving rod is connected to a first driving motor, and the second driving rod is connected to a second driving motor.

4. The automatic product inspection device for off-line operation according to claim 3 is characterized in that: The temporary storage turntable is provided with a rotating motor.

5. The automatic product inspection device for off-line operation according to claim 4 is characterized in that: The temporary storage turntable is provided with a plurality of placement slots.