Testing device of FPC wire harness terminal
By designing a FPC wire harness terminal testing device that includes guide blocks and guide grooves, the problems of unstable and disengaged PIN pin clamping in traditional electronic component detection are solved, and a more efficient and stable test process is achieved.
Patent Information
- Application Number
- CN202420687219.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-03
AI Technical Summary
In traditional electronic component detection, the clip probe needs to clamp the PIN needle one by one, which is time-consuming and labor-intensive, and is easily affected by external forces to cause disengagement, affecting the test results.
A test device for FPC wire harness terminals is designed, including a mounting housing and a probe device. The probe device consists of a fixed block, a probe assembly and an in-place switch. The probe assembly includes a plug block, a clip probe and a guide block , a guide groove is provided on the clamping head of the clamping probe to ensure that the PIN needle is inserted stably and limited.
The PIN pin is inserted simultaneously in batches, which improves measurement stability and testing efficiency, ensures the accuracy and stability of the PIN pin during the test, and avoids the problem of separation.
Smart Images

Figure CN222461508U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic component detection, in particular to a testing device for an FPC wiring harness terminal. Background Art
[0002] Traditionally, when testing a product, multiple clip probes are clamped on multiple PIN pins of the test product. In this process, the PIN pins need to be clamped one by one, which is time-consuming and labor-intensive. After clamping, the clip probes are easily affected by external forces during the test and may move, partially detach from or completely detach from the PIN pins, affecting the test process or test results. Utility Model Content
[0003] In view of the defects in the prior art, the purpose of the utility model is to provide a testing device for FPC wiring harness terminals.
[0004] According to the utility model, a testing device for an FPC harness terminal is provided, comprising: a mounting housing and a plurality of probe devices, wherein the plurality of probe devices are arranged on the mounting housing;
[0005] The probe device comprises a fixing block, a probe assembly and an in-place switch; the fixing block is arranged on the mounting housing, and the probe assembly and the in-place switch are arranged on the fixing block;
[0006] The probe assembly includes an insert block and a clip probe. The insert block is provided with a plurality of PIN needle introduction holes and a plurality of probe mounting holes. The PIN needle introduction holes and the probe mounting holes are arranged in a one-to-one correspondence. The clip probe is arranged in the probe mounting hole, and the insertion end of the clip probe is arranged corresponding to the PIN needle introduction hole.
[0007] Preferably, a guide block is provided on the insert block, and the guide block is used for guiding the insert block when it is inserted into the test product.
[0008] Preferably, the clip probe comprises a welding wire, a fixing rod and a clamping head;
[0009] The welding wire and the clamping head are arranged on the fixing rod, the welding wire and the clamping head are electrically connected, the welding wire, the fixing rod and the clamping head are all arranged in the probe installation hole, and the clamping head is arranged close to the PIN needle introduction hole.
[0010] Preferably, a guide groove is provided on the clamping head, and the guide groove is used for guiding the PIN needle when it is inserted into the clamping head.
[0011] Preferably, a fixing hole is provided on the fixing block, and the fixing block is detachably arranged on the mounting shell through the fixing hole and a bolt.
[0012] Preferably, a plurality of the in-position switches are provided, and the plurality of in-position switches are distributed on both sides of the insert block.
[0013] Preferably, the in-position switch is a mechanical switch or a photoelectric switch.
[0014] Preferably, the insert block and the guide block are integrally formed.
[0015] Preferably, the guide blocks are provided in plurality, and the plurality of guide blocks are arranged along the width direction of the insert block.
[0016] Preferably, the guide block includes a first cylindrical guide block, a rectangular guide block and a second cylindrical guide block;
[0017] The first cylindrical guiding block and the second cylindrical guiding block are arranged at the edge positions of both sides of the insert block, and the rectangular guiding block is located between the first cylindrical guiding block and the second cylindrical guiding block.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] 1. The utility model enables batches of PIN pins to be inserted into the clip probe at the same time through the insertion block and the PIN pin introduction hole, thereby improving the stability of the PIN pin connection during measurement and the test efficiency.
[0020] 2. The utility model provides a guide groove on the clamping head of the clip probe to ensure that the PIN needle can be inserted into the clip probe more stably and accurately, and after the clamping is completed, it can also limit the PIN needle to ensure that the PIN needle will not deviate and separate from the clip probe during the test.
[0021] 3. The utility model realizes accurate insertion of the plug block by setting a guide block, ensures that the PIN needle can be accurately inserted into the PIN needle guide hole, and sets a position switch to better judge whether the plug block is inserted into the corresponding position. At the same time, the guide block can ensure that the PIN needle will not be offset during the test. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0023] Figure 1 A schematic diagram of the structure of the test device for testing products and FPC wiring harness terminals;
[0024] Figure 2 It is a structural schematic diagram of a testing device for FPC wiring harness terminals;
[0025] Figure 3 is a schematic diagram of the structure of the clip probe;
[0026] Figure 4 Schematic diagram of the structure of PIN needle and clip probe Figure 1 ;
[0027] Figure 5 Schematic diagram of the structure of PIN needle and clip probe Figure 2 ;
[0028] Figure 6 It is a schematic diagram of the dimensions of the clip probe;
[0029] Figure 7 Schematic diagram of the assembly of the test product and FPC harness terminals Figure 1 ;
[0030] Figure 8 Schematic diagram of the assembly of the test product and FPC harness terminals Figure 2 .
[0031] The figure shows:
[0032] Installation housing 1 Guide groove 20224
[0033] Probe device 2 PIN needle introduction hole 2023
[0034] Fixed block 201 Probe mounting hole 2024
[0035] Fixing hole 2011 Guide block 2025
[0036] Probe assembly 202 First cylindrical guide block 20251
[0037] Insert block 2021 Rectangular guide block 20252
[0038] Clip probe 2022 Second cylindrical guide block 20253
[0039] Welding wire 20221 in place switch 203
[0040] Fixing rod 20222 Test product 3
[0041] Clamping head 20223 PIN 4 DETAILED DESCRIPTION
[0042] The utility model is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the utility model, but do not limit the utility model in any form. It should be pointed out that for those of ordinary skill in the art, several changes and improvements can be made without departing from the concept of the utility model. These all belong to the protection scope of the utility model.
[0043] Embodiment 1:
[0044] like Figures 1 to 8 As shown, this embodiment provides a test device for FPC wiring harness terminals, including: a mounting housing 1 and a plurality of probe devices 2, the plurality of probe devices 2 being arranged on the mounting housing 1; the probe device 2 including a fixing block 201, a probe assembly 202 and an in-place switch 203; the fixing block 201 being arranged on the mounting housing 1, the probe assembly 202 and the in-place switch 203 being arranged on the fixing block 201; the probe assembly 202 including an insert block 2021 and a clip probe 2022, the insert block 2021 being provided with a plurality of PIN needle introduction holes 2023 and a plurality of probe mounting holes 2024, the PIN needle introduction holes 2023 and the probe mounting holes 2024 being arranged one by one, the clip probe 2022 being arranged in the probe mounting hole 2024, the insertion end of the clip probe 2022 being arranged correspondingly to the PIN needle introduction hole 2023. The in-place switch 203 is a mechanical switch or a photoelectric switch.
[0045] The clip probe 2022 includes a welding wire 20221, a fixing rod 20222 and a clamping head 20223; the welding wire 20221 and the clamping head 20223 are arranged on the fixing rod 20222, the welding wire 20221 and the clamping head 20223 are electrically connected, the welding wire 20221, the fixing rod 20222 and the clamping head 20223 are all arranged in the probe mounting hole 2024, and the clamping head 20223 is arranged near the PIN needle introduction hole 2023. The clamping head 20223 is provided with a guide groove 20224, which is used for guiding the PIN needle 4 when it is inserted into the clamping head 20223.
[0046] The welding wire 20221 is used to lead out the test signal after wiring. The fixing rod 20222 is a plastic needle rod, which is used to fix the probe, and the diameter and length can be changed according to the needs. The clamping head 20223 can better contact the detection product 3, and the plug part can change the head shape according to the needs, such as the angle of the tapered part. The clamping head 20223 is a double-piece clamp, and the double-piece clamp has a certain elastic metal sheet, which can achieve clamping.
[0047] The fixing block 201 is provided with a fixing hole 2011, and the fixing block 201 is detachably arranged on the mounting housing 1 through the fixing hole 2011 and the bolt. When the type of the test product is different, the shape and size of the PIN may be different, and the probe assembly 202 of different types and sizes can be replaced according to the type of the test product.
[0048] The insert block 2021 is provided with a guide block 2025, which is used for guiding the insert block 2021 when it is inserted into the test product 3. A plurality of in-position switches 203 are provided, and the plurality of in-position switches 203 are distributed on both sides of the insert block 2021. The insert block 2021 and the guide block 2025 are integrally formed. A plurality of guide blocks 2025 are provided, and the plurality of guide blocks 2025 are arranged along the width direction of the insert block 2021. The guide block 2025 includes a first cylindrical guide block 20251, a rectangular guide block 20252, and a second cylindrical guide block 20253; the first cylindrical guide block 20251 and the second cylindrical guide block 20253 are provided at the edge positions of both sides of the insert block 2021, and the rectangular guide block 20252 is located between the first cylindrical guide block 20251 and the second cylindrical guide block 20253.
[0049] The traditional clip probe has a better effect on sheet products, but has a poor effect on the detection of square PIN pins of connectors. Because the flat opening has no guide groove, it is not easy to guide when detecting the connector male terminal, and the PIN pin is easily skewed, causing damage to the detected product. The clip probe of this embodiment can achieve a stable detection effect, with low manufacturing cost, short production cycle, long service life and high test accuracy.
[0050] The testing device for the FPC harness terminal of the present embodiment can be applied to the test of connecting the battery pack of a new energy vehicle to the FPC harness terminal, thereby solving the problem of unstable resistance value detected by a general probe, solving the problem of test stability, and solving the problem of short service life.
[0051] The utility model enables batches of PIN pins to be inserted into the clip probe at the same time through the insertion block and the PIN pin introduction hole, thereby improving the stability of the PIN pin connection and the test efficiency during measurement.
[0052] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0053] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other at will.
Claims
1. A testing device for FPC wiring harness terminals, characterized in that: include: A mounting housing (1) and a plurality of probe devices (2), wherein the plurality of probe devices (2) are arranged on the mounting housing (1); The probe device (2) comprises a fixing block (201), a probe assembly (202) and an in-position switch (203); the fixing block (201) is arranged on the mounting housing (1), and the probe assembly (202) and the in-position switch (203) are arranged on the fixing block (201); The probe assembly (202) comprises an insert block (2021) and a clip probe (2022); the insert block (2021) is provided with a plurality of PIN needle introduction holes (2023) and a plurality of probe mounting holes (2024); the PIN needle introduction holes (2023) and the probe mounting holes (2024) are arranged in a one-to-one correspondence; the clip probe (2022) is arranged in the probe mounting hole (2024); and the insertion end of the clip probe (2022) is arranged in correspondence with the PIN needle introduction hole (2023).
2. The FPC wiring harness terminal testing device according to claim 1, characterized in that: The insert block (2021) is provided with a guide block (2025), and the guide block (2025) is used for guiding the insert block (2021) when it is inserted into the test product (3).
3. The FPC wiring harness terminal testing device according to claim 1, characterized in that: The clip probe (2022) comprises a welding wire (20221), a fixing rod (20222) and a clamping head (20223); The welding wire (20221) and the clamping head (20223) are arranged on the fixing rod (20222), the welding wire (20221) and the clamping head (20223) are electrically connected, the welding wire (20221), the fixing rod (20222) and the clamping head (20223) are all arranged in the probe mounting hole (2024), and the clamping head (20223) is arranged close to the PIN needle introduction hole (2023).
4. The FPC wiring harness terminal testing device according to claim 3, characterized in that: The clamping head (20223) is provided with a guide groove (20224), and the guide groove (20224) is used for guiding the PIN needle (4) when it is inserted into the clamping head (20223).
5. The FPC wiring harness terminal testing device according to claim 1, characterized in that: The fixing block (201) is provided with a fixing hole (2011), and the fixing block (201) is detachably arranged on the installation housing (1) via the fixing hole (2011) and bolts.
6. The FPC wiring harness terminal testing device according to claim 1, characterized in that: A plurality of the in-position switches (203) are provided, and the plurality of in-position switches (203) are distributed on both sides of the insert block (2021).
7. The FPC wiring harness terminal testing device according to claim 6, characterized in that: The in-position switch (203) is a mechanical switch or a photoelectric switch.
8. The FPC wiring harness terminal testing device according to claim 2, characterized in that: The insert block (2021) and the guide block (2025) are integrally formed.
9. The FPC wiring harness terminal testing device according to claim 2, characterized in that: The guide blocks (2025) are provided in plurality, and the plurality of guide blocks (2025) are arranged along the width direction of the insert block (2021).
10. The FPC wiring harness terminal testing device according to claim 9, characterized in that: The guide block (2025) comprises a first cylindrical guide block (20251), a rectangular guide block (20252) and a second cylindrical guide block (20253); The first cylindrical guide block (20251) and the second cylindrical guide block (20253) are arranged at the edge positions on both sides of the insert block (2021), and the rectangular guide block (20252) is located between the first cylindrical guide block (20251) and the second cylindrical guide block (20253).