Shuttle-shaped coil scraping head clamp device

By designing a shuttle coil scraper fixture device including a support frame, an adjustment unit, a flip unit, a limiting unit and a clamping unit, the problem of single function of the fixture during coil processing in the prior art is solved, and the problem of inconvenient flip and rotation is not convenient for flip and rotation during coil processing. It realizes flexible clamping and flipping of coils of different specifications and lengths, and improves processing efficiency.

CN222462593UActive Publication Date: 2025-02-11JIANGSU XUNDA ELECTRICAL MATERIALS CO LTD
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Patent Information

Application Number
CN202421047238.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-02-11
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

In the prior art, the clamping device used for coil processing can only clamp a coil of one specification, and the function is relatively single, and it is not convenient to flip and rotate the coil according to the needs of processing.

Method used

A shuttle coil scraper fixture device is designed, including a support frame, an adjustment unit, a flip unit, a limiting unit and a clamping unit. Through the cooperation of motors, gears, rotary rods and bidirectional threaded rods, flexible clamping, flipping and adjustment of the coils are achieved.

Benefits of technology

It realizes flexible clamping and flipping of coils of different specifications and lengths, improving the flexibility and efficiency of coil processing, making it easier for workers to operate the coil according to processing needs.

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Abstract

The utility model discloses a shuttle-shaped coil scraping head clamp device, which relates to the technical field of shuttle-shaped coil processing, and comprises a support frame, an adjusting unit is arranged on the top surface of the support frame, an overturning unit is arranged on the top surface of the adjusting unit, and a limiting unit is arranged on the top surface of the adjusting unit. A clamping unit is arranged on the inner side of the adjusting unit, the overturning unit comprises a first motor, the first motor is arranged on the top face of the adjusting unit, the output end of the first motor is in transmission connection with a first gear, and one side of the first gear is in meshed connection with a second gear. Through mutual cooperation of a first motor, a first gear, a second gear and a first rotating rod, the effect that a coil clamped on the inner side can be reversed conveniently according to the machining requirement of the coil is achieved, meanwhile, workers can machine the coil conveniently, and through the connection relation of a working plate, a sliding groove, a limiting groove and a movable plate, the working efficiency is improved. And the effect of limiting movement of the movable plate when the coil is clamped is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of shuttle coil processing, in particular to a shuttle coil scraper clamp device. Background Art

[0002] Coil usually refers to a ring-shaped wire winding. The most common coil applications are: motors, inductors, transformers and loop antennas. The coil in the circuit refers to the inductor. It means that the wires are wound one by one, the wires are insulated from each other, and the insulating tube can be hollow or contain an iron core or a magnetic powder core, referred to as inductor. Coil usually refers to a ring-shaped wire winding. The wires are wound one by one and insulated from each other. The insulating tube can be hollow or contain an iron core or a magnetic powder core, referred to as inductor. Inductors can be divided into fixed inductors and variable inductors. Fixed inductor coils are referred to as inductors or coils.

[0003] In the current prior art, the clamps of the clamping device used in coil processing are mostly fixed or welded to the outside of the device by expansion pins, can only clamp coils of one specification, have relatively single functions, and are not convenient for flipping and rotating the coils according to processing needs. Therefore, a shuttle-type coil scraper clamp device is proposed to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of the utility model is to provide a shuttle coil scraper clamp device to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A shuttle coil scraper clamp device comprises a support frame, the top surface of the support frame is provided with an adjustment unit, the top surface of the adjustment unit is provided with a flip unit, the top surface of the adjustment unit is provided with a limit unit, and the inner side of the adjustment unit is provided with a clamping unit.

[0007] The flip unit includes a motor 1, which is arranged on the top surface of the adjustment unit. The output end of the motor 1 is transmission-connected with a gear 1, one side of the gear 1 is meshingly connected with a gear 2, and one side of the gear 2 is fixedly connected with a rotating rod 1.

[0008] A further improvement of the technical solution of the utility model is that the adjustment unit includes a working plate, the working plate is fixedly connected to the top surface of the support frame, a sliding groove is provided on the inner side of the top surface of the working plate, a limiting groove is provided on the inner side of the sliding groove, and a bidirectional threaded rod is provided on the inner side of the limiting groove.

[0009] By adopting the above technical solution, the connection relationship between the working plate, the slide groove, the limiting groove and the movable plate is achieved to limit the movement of the movable plate when the coil is clamped.

[0010] A further improvement of the technical solution of the utility model is that a buckle is provided on the inner side of the surface of the bidirectional threaded rod 1, a movable plate is threadedly connected to the inner side of the surface of the bidirectional threaded rod 1, and one side of the movable plate is fixedly connected to one side of the motor 1.

[0011] By adopting the above technical solution, the effect of adjusting and fixing the coils according to different lengths is achieved through the mutual cooperation of the bidirectional threaded rod, the buckle and the movable plate.

[0012] A further improvement of the technical solution of the utility model is that the limiting unit includes a second rotating rod, the second rotating rod is rotatably connected to the inner side of the movable plate, one side of the second rotating rod is fixedly connected to a third gear, and one side of the third gear is provided with a clamping block.

[0013] By adopting the above technical solution, the effect of limiting the position of the gear during the flipping process is achieved through the connection relationship between the second rotating rod, the third gear and the clamping block.

[0014] A further improvement of the technical solution of the utility model is that: a fixed rod is fixedly connected to one side of the block, one end of the fixed rod is rotatably connected to one side of the movable plate, one side of the fixed rod is fixedly connected to a spring 1, and one end of the spring 1 is fixedly connected to one side of the movable plate.

[0015] By adopting the above technical solution, the effect of providing elastic support during the limiting process is achieved through the mutual cooperation of the clamping block, the fixing rod and the spring.

[0016] A further improvement of the technical solution of the utility model is that the clamping unit includes a connecting box, the connecting box is fixedly connected to one end of the rotating rod 2, one side of the connecting box is fixedly connected to the motor 2, the output end of the motor 2 is transmission-connected to the bidirectional threaded rod 2, and the inner side of the surface of the bidirectional threaded rod 2 is threadedly connected to a mounting plate.

[0017] By adopting the above technical solution, the effect of adjusting and fixing the coils according to different sizes is achieved through the mutual cooperation of the connection box, the second motor, the second bidirectional threaded rod and the mounting plate.

[0018] A further improvement of the technical solution of the utility model is that a connecting rod is arranged through the inner side of the mounting plate, a second spring is arranged on the outer side of the surface of the connecting rod, one end of the second spring is fixedly connected to the connecting plate, the inner side of the connecting plate is fixedly connected to a fixing groove, and a clamping plate is rotatably connected inside the fixing groove.

[0019] By adopting the above technical solution, the connecting rod, spring 2, connecting plate, fixing groove and clamping plate cooperate with each other, so as to achieve the effect of facilitating the rapid clamping of the coil. At the same time, the fixing groove and the clamping plate cooperate with each other, so as to achieve the effect of close fit with the inner side of the coil.

[0020] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0021] The utility model provides a shuttle-type coil scraper clamp device, which achieves the effect of reversing the inner clamped coil according to the processing needs of the coil through the mutual cooperation of motor one, gear one, gear two and rotating rod one, and is convenient for workers to process it. Through the connection relationship between the working plate, the sliding groove, the limiting groove and the movable plate, the effect of limiting the movement of the movable plate when clamping the coil is achieved. Through the mutual cooperation of the bidirectional threaded rod one, the buckle and the movable plate, the effect of adjusting and fixing according to coils of different lengths is achieved.

[0022] The utility model provides a shuttle-type coil scraper clamp device, which achieves the effect of limiting the coil during the flipping process through the connection relationship between the rotating rod two, the gear three and the clamping block, and achieves the effect of adjusting and fixing the coils according to different sizes through the mutual cooperation of the connecting box, the motor two, the two-way threaded rod two and the mounting plate, and achieves the effect of facilitating the rapid support of the coil through the mutual cooperation of the connecting rod, the spring two, the connecting plate, the fixing groove and the clamping plate, and at the same time, achieves the effect of tightly fitting with the inner side of the coil through the mutual cooperation of the fixing groove and the clamping plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0024] Figure 2 It is a structural schematic diagram of the regulating unit of the utility model;

[0025] Figure 3 This is a schematic diagram of the structure of the flip unit of the utility model;

[0026] Figure 4 It is a structural schematic diagram of the limit unit of the utility model;

[0027] Figure 5 It is a structural schematic diagram of the clamping unit of the utility model.

[0028] In the figure: 1. support frame; 2. adjustment unit; 21. working plate; 22. slide groove; 23. limit groove; 24. two-way threaded rod one; 25. buckle; 26. moving plate; 3. flip unit; 31. motor one; 32. gear one; 33. gear two; 34. rotating rod one; 4. limit unit; 41. rotating rod two; 42. gear three; 43. block; 44. fixing rod; 45. spring one; 5. clamping unit; 51. connecting box; 52. motor two; 53. two-way threaded rod two; 54. mounting plate; 55. connecting rod; 56. spring two; 57. connecting plate; 58. fixing groove; 59. clamping plate. DETAILED DESCRIPTION

[0029] The present invention is further described in detail below in conjunction with the embodiments: Example

[0030] like Figure 1-5 As shown, the utility model provides a shuttle-type coil scraper head clamp device, including a support frame 1, an adjusting unit 2 is arranged on the top surface of the support frame 1, a flip unit 3 is arranged on the top surface of the adjusting unit 2, a limiting unit 4 is arranged on the top surface of the adjusting unit 2, a clamping unit 5 is arranged on the inner side of the adjusting unit 2, the flip unit 3 includes a motor 1 31, the motor 1 31 is arranged on the top surface of the adjusting unit 2, the output end of the motor 1 31 is connected to a gear 1 32, one side of the gear 1 32 is meshedly connected to a gear 2 33, one side of the gear 2 33 is fixedly connected to a rotating rod 1 34, the limiting unit 4 includes a rotating rod 2 41, the rotating rod 2 41 is rotatably connected to the inner side of the moving plate 26, one side of the rotating rod 2 41 is fixedly connected to a gear 3 42, the gear 3 42 A clamping block 43 is provided on one side, and a fixing rod 44 is fixedly connected to one side of the clamping block 43. One end of the fixing rod 44 is rotatably connected to one side of the moving plate 26. A spring 45 is fixedly connected to one side of the fixing rod 44, and one end of the spring 45 is fixedly connected to one side of the moving plate 26. During the processing of the coil, the control motor 31 drives the gear 32 to rotate, and the gear 32 and the gear 2 33 are meshed with each other, and the connecting box 51 on one side of the rotating rod 1 34 is driven to rotate, and the inner coil is turned over. During the rotation, the driving gear 3 42 of the rotating rod 2 41 and the clamping block 43 are meshed with each other, and the elastic effect of the spring 45 prevents the problem of reversal during the turning process. Example

[0031] like Figure 1-5As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the adjusting unit 2 includes a working plate 21, the working plate 21 is fixedly connected to the top surface of the support frame 1, a slide groove 22 is provided on the inner side of the top surface of the working plate 21, a limiting groove 23 is provided on the inner side of the slide groove 22, a bidirectional threaded rod 24 is provided on the inner side of the limiting groove 23, a buckle 25 is provided on the inner side of the surface of the bidirectional threaded rod 24, a movable plate 26 is threadedly connected to the inner side of the surface of the bidirectional threaded rod 24, one side of the movable plate 26 is fixedly connected to one side of the motor 31, and the bidirectional threaded rod 24 is controlled to rotate, thereby driving the movable plates 26 on both sides to approach each other inwardly, and fixing the other side of the coil at the same time, and locking it by the buckle 25 after fixing, so as to avoid the bidirectional threaded rod 24 from loosening during the processing. Example

[0032] like Figure 1-5 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the clamping unit 5 includes a connecting box 51, the connecting box 51 is fixedly connected to one end of the rotating rod 41, one side of the connecting box 51 is fixedly connected to the motor 52, the output end of the motor 52 is transmission-connected to the bidirectional threaded rod 53, the inner side of the surface of the bidirectional threaded rod 53 is threadedly connected to the mounting plate 54, the inner side of the mounting plate 54 is penetrated by a connecting rod 55, the outer side of the surface of the connecting rod 55 is provided with a spring 56, one end of the spring 56 is fixedly connected to the connecting plate 57, and the connecting plate 5 The inner side of 7 is fixedly connected with a fixing groove 58, and the inner rotatable connection of the fixing groove 58 is connected with a clamping plate 59. The bidirectional threaded rod 2 53 is driven to rotate by controlling the connection box 51, thereby driving the two mounting plates 54 to approach each other on the inner side of the bidirectional threaded rod 2 53. At the same time, the worker places the coil on the inner side of the connection box 51, and the clamping plate 59 is fitted with one side of the coil, and the clamping plate 59 on the other side is fitted with the coil. At the same time, the clamping plate 59 is adjusted on the inner side of the fixing groove 58 according to the surface of the coil, and is tightly fitted with the coil, thereby completing the fixation of one side of the coil.

[0033] The working principle of the shuttle coil scraper fixture device will be described in detail below.

[0034] like Figure 1-5As shown, the connection box 51 is controlled to drive the two-way threaded rod 2 53 to rotate, thereby driving the two mounting plates 54 to approach each other on the inner side of the two-way threaded rod 2 53. At the same time, the worker places the coil on the inner side of the connection box 51, and the clamping plate 59 is fitted with one side of the coil, and the clamping plate 59 on the other side is fitted with the coil. At the same time, the clamping plate 59 is adjusted on the inner side of the fixing groove 58 according to the surface of the coil and fits tightly with the coil, thereby completing the fixation of one side of the coil, and controlling the two-way threaded rod 1 24 to rotate, thereby driving the moving plates 26 on both sides to approach each other inwardly, and fixing the other side of the coil. After the fixation is completed, It is locked by the buckle 25 to prevent the two-way threaded rod 24 from loosening during the processing. During the processing of the coil, the control motor 31 drives the gear 32 to rotate, and the gear 32 and the gear 2 33 are meshed with each other, and at the same time, the connecting box 51 on one side of the rotating rod 34 is driven to rotate, and the inner coil is turned over. At the same time, during the rotation process, the driving gear 3 42 and the block 43 of the rotating rod 2 41 are meshed with each other, and the elastic action of the spring 1 45 is used to prevent the problem of reversal during the turning process. After the processing is completed, the motor 2 52 is controlled to reverse, and then the coil is removed.

[0035] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A shuttle coil scraper fixture device, comprising a support frame (1), characterized in that: The top surface of the support frame (1) is provided with an adjustment unit (2), the top surface of the adjustment unit (2) is provided with a turning unit (3), the top surface of the adjustment unit (2) is provided with a limiting unit (4), and the inner side of the adjustment unit (2) is provided with a clamping unit (5); The flip unit (3) comprises a motor 1 (31), wherein the motor 1 (31) is arranged on the top surface of the adjustment unit (2), and the output end of the motor 1 (31) is transmission-connected to a gear 1 (32), one side of the gear 1 (32) is meshingly connected to a gear 2 (33), and one side of the gear 2 (33) is fixedly connected to a rotating rod 1 (34).

2. A shuttle coil scraper fixture device according to claim 1, characterized in that: The adjustment unit (2) comprises a working plate (21), the working plate (21) being fixedly connected to the top surface of the support frame (1), a slide groove (22) being provided on the inner side of the top surface of the working plate (21), a limiting groove (23) being provided on the inner side of the slide groove (22), and a bidirectional threaded rod (24) being provided on the inner side of the limiting groove (23).

3. A shuttle coil scraper fixture device according to claim 2, characterized in that: A buckle (25) is provided on the inner side of the surface of the bidirectional threaded rod 1 (24), and a movable plate (26) is threadedly connected to the inner side of the surface of the bidirectional threaded rod 1 (24), and one side of the movable plate (26) is fixedly connected to one side of the motor 1 (31).

4. A shuttle coil scraper fixture device according to claim 1, characterized in that: The limiting unit (4) comprises a second rotating rod (41), the second rotating rod (41) being rotatably connected to the inner side of the movable plate (26), a third gear (42) being fixedly connected to one side of the second rotating rod (41), and a clamping block (43) being provided on one side of the third gear (42).

5. A shuttle coil scraper fixture device according to claim 4, characterized in that: One side of the clamping block (43) is fixedly connected to a fixing rod (44), one end of which is rotatably connected to one side of the moving plate (26), one side of the fixing rod (44) is fixedly connected to a spring 1 (45), one end of which is fixedly connected to one side of the moving plate (26).

6. A shuttle coil scraper fixture device according to claim 1, characterized in that: The clamping unit (5) comprises a connection box (51), the connection box (51) being fixedly connected to one end of the second rotating rod (41), a second motor (52) being fixedly connected to one side of the connection box (51), an output end of the second motor (52) being transmission-connected to a second bidirectional threaded rod (53), and a mounting plate (54) being threadedly connected to the inner side of the surface of the second bidirectional threaded rod (53).

7. A shuttle coil scraper fixture device according to claim 6, characterized in that: A connecting rod (55) is provided on the inner side of the mounting plate (54), a second spring (56) is provided on the outer side of the surface of the connecting rod (55), one end of the second spring (56) is fixedly connected to a connecting plate (57), a fixing groove (58) is fixedly connected to the inner side of the connecting plate (57), and a clamping plate (59) is rotatably connected to the inner side of the fixing groove (58).