Dehydration separator

Abstract

The utility model relates to the technical field of dehydration separation, in particular to a dehydration separator, which is provided with a turnover mechanism and a discharge mechanism, so that oil-water separation materials can be replaced more conveniently in the dehydration separation process, and the processing efficiency is improved. Comprising a separation mechanism; the device further comprises an overturning mechanism, a filter element mechanism, a discharging mechanism and a cleaning mechanism, the separating mechanism is installed on the overturning mechanism, the filter element mechanism is installed in the overturning mechanism, the discharging mechanism is installed in the overturning mechanism, and the cleaning mechanism is installed in the overturning mechanism. The overturning mechanism is used for overturning, the separating mechanism is used for discharging oil and water, the filter element mechanism is used for separating oil and water, the discharging mechanism is used for discharging materials, and the cleaning mechanism is used for cleaning.

Description

Technical Field

[0001] The utility model relates to the technical field of dehydration and separation, in particular to a dehydration separator. Background Art

[0002] Petroleum products such as gasoline, naphtha, liquefied gas, and C5 will inevitably carry a small amount of water during production, storage, transportation, filling, and use, which will have a serious impact on their performance. In order to meet product quality requirements or subsequent deep processing requirements, the water in the oil must be separated and removed.

[0003] In the existing dehydration separators, for example, a dehydration separator disclosed in the utility model patent with application number 201520884041.1, the dehydration process of the utility model is a purely physical process, which has no pollution to the oil and no operating cost; an adsorption filler is provided to further remove trace water entrained in the rising process of the oil; the inner core part of the coalesced fiber extends to the bottom of the sleeve, so that the water droplets on the inner core of the coalesced fiber flow down along the fiber and are effectively separated from the oil; the medium flows in a downstream manner, the inner core structure is unique, the fiber filling rate is moderate, the medium passes through the pressure drop in the range of 0.01 to 0.03 MPa, and the pressure drop will not exceed 0.05 MPa, and the coalesced inner core has a long service life.

[0004] However, during the dehydration and separation process, it is difficult to replace the moisture adsorption material, which leads to reduced processing efficiency. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a dehydration separator which is provided with a turning mechanism and a discharging mechanism, thereby making it more convenient to replace the oil-water separation material during the dehydration and separation process, thereby improving the processing efficiency.

[0006] The utility model discloses a dehydration separator, comprising a separation mechanism; a turnover mechanism, a filter element mechanism, a discharge mechanism and a cleaning mechanism, wherein the separation mechanism is mounted on the turnover mechanism, the filter element mechanism is mounted in the turnover mechanism, the discharge mechanism is mounted in the turnover mechanism, and the cleaning mechanism is mounted in the turnover mechanism;

[0007] The flipping mechanism flips, the separation mechanism discharges oil and water, the filter element mechanism separates oil and water, the discharge mechanism discharges, and the cleaning mechanism cleans; the oil and water are separated by the filter element mechanism, and the oil and water are discharged separately by the separation mechanism, the equipment is flipped by opening the flipping mechanism, the material is discharged by opening the discharge mechanism, and the grease adhered to the equipment is scraped and discharged by opening the cleaning mechanism, so that the oil-water separation material can be replaced more conveniently during the dehydration and separation process, thereby improving the processing efficiency.

[0008] Preferably, the flipping mechanism includes a bracket, a separation barrel, a worm wheel, a motor and a worm. The separation barrel is rotatably mounted on the bracket, the worm wheel is mounted on the left end of the separation barrel, the motor is mounted on the left end of the bracket, the worm is connected to the output end of the motor, and the worm and the worm wheel are threadedly matched; the worm is rotated by turning on the motor to transmit the worm, and the worm rotates while threadedly matching with the worm wheel to rotate the worm wheel. The worm wheel rotates and drives the separation barrel to rotate, causing the separation barrel to flip.

[0009] Preferably, the separation mechanism includes a feed port, an oil discharge port, a water outlet, a material change port and an adsorption filling bin, the feed port is installed at the upper end of the separation barrel, the oil discharge port is installed at the rear end of the separation barrel, the water outlet is installed at the rear end of the separation barrel, the material change port is installed at the right end of the separation barrel, and the adsorption filling bin is installed in the separation barrel; the oil-water mixture is added through the feed port, the oil is discharged through the oil discharge port, the water is discharged through the water outlet, the material is discharged through the material change port, and the material is stored through the adsorption filling bin.

[0010] Preferably, the filter element mechanism includes a door, three sets of pins and multiple sets of coalesced fiber cores. The door is installed on the upper end of the separation barrel by means of the three sets of pins, and the multiple sets of coalesced fiber cores are installed at the lower end of the door. The oil and water are separated by the coalesced fiber cores, and the door is separated by rotating the door to disengage the pins from the separation barrel and replace the coalesced fiber cores.

[0011] Preferably, the discharging mechanism includes a gear ring 1, a push plate, a motor 2 and a gear 1, the gear ring 1 is rotatably installed in the separation barrel, the push plate is installed on the upper end of the gear ring 1, the motor 2 is installed on the separation barrel, and the output end of the motor 2 extends into the separation barrel, the gear 1 is connected to the output end of the motor 2, and the gear 1 is meshed with the gear ring 1; by turning on the motor 2, the gear 1 is transmitted to rotate, and the gear 1 rotates and meshes with the gear ring 1, so that the gear ring 1 drives the push plate to rotate to discharge the material.

[0012] Preferably, the cleaning mechanism includes gear ring 2, a scraper, motor 3 and gear 2, gear ring 2 is rotatably installed in the separation barrel, the scraper is installed on the upper end of gear ring 2, motor 3 is installed on the separation barrel, and the output end of motor 3 extends into the separation barrel, gear 2 is connected to the output end of motor 3, and gear 2 is meshed with gear ring 2; by turning on motor 3 to transmit gear 2 to rotate gear 2, gear 2 rotates and meshes with gear ring 2, so that gear ring 2 drives the scraper to rotate to scrape and discharge the grease.

[0013] Compared with the prior art, the utility model has the following beneficial effects: oil and water are separated by the filter element mechanism, oil and water are discharged separately by the separation mechanism, the equipment is turned over by opening the turning mechanism, materials are discharged by opening the discharging mechanism, and grease adhered to the equipment is scraped and discharged by opening the cleaning mechanism, so that the oil-water separation material can be replaced more conveniently during the dehydration and separation process, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the front view and section axonometric structure of the utility model;

[0016] Figure 3 It is a right-side sectional axonometric structural schematic diagram of the utility model;

[0017] Figure 4 It is a schematic diagram of the first top-view cross-sectional axonometric structure of the utility model;

[0018] Figure 5 It is a second top-view cross-sectional axonometric structural schematic diagram of the utility model;

[0019] Markings in the attached drawings: 1. flip mechanism; 11. bracket; 12. separation barrel; 13. worm gear; 14. motor one; 15. worm; 2. separation mechanism; 21. feed inlet; 22. oil drain outlet; 23. water drain outlet; 24. material change outlet; 25. adsorption stuffing bin; 3. filter element mechanism; 31. bin door; 32. latch; 33. agglomerated fiber inner core; 4. discharge mechanism; 41. gear ring one; 42. push plate; 43. motor two; 44. gear one; 5. cleaning mechanism; 51. gear ring two; 52. scraper; 53. motor three; 54. gear two. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] Example 1

[0022] like Figures 1 to 5 As shown, it includes a separation mechanism 2, a turnover mechanism 1, a filter element mechanism 3, a discharge mechanism 4 and a cleaning mechanism 5, the separation mechanism 2 is installed on the turnover mechanism 1, the filter element mechanism 3 is installed in the turnover mechanism 1, the discharge mechanism 4 is installed in the turnover mechanism 1, and the cleaning mechanism 5 is installed in the turnover mechanism 1;

[0023] The turning mechanism 1 turns over, the separation mechanism 2 discharges oil and water, the filter element mechanism 3 separates oil and water, the discharge mechanism 4 discharges, and the cleaning mechanism 5 cleans;

[0024] The flip mechanism 1 includes a bracket 11, a separation barrel 12, a worm gear 13, a motor 14 and a worm 15. The separation barrel 12 is rotatably mounted on the bracket 11, the worm gear 13 is mounted on the left end of the separation barrel 12, the motor 14 is mounted on the left end of the bracket 11, the worm 15 is connected to the output end of the motor 14, and the worm 15 is threadedly matched with the worm gear 13;

[0025] The separation mechanism 2 includes a feed port 21, an oil discharge port 22, a water discharge port 23, a material change port 24 and an adsorption filling bin 25. The feed port 21 is installed at the upper end of the separation barrel 12, the oil discharge port 22 is installed at the rear end of the separation barrel 12, the water discharge port 23 is installed at the rear end of the separation barrel 12, the material change port 24 is installed at the right end of the separation barrel 12, and the adsorption filling bin 25 is installed in the separation barrel 12;

[0026] The filter element mechanism 3 includes a door 31, three groups of bayonet pins 32 and multiple groups of coalescing fiber inner cores 33. The door 31 is mounted on the upper end of the separation barrel 12 through the three groups of bayonet pins 32, and the multiple groups of coalescing fiber inner cores 33 are mounted on the lower end of the door 31.

[0027] The discharge mechanism 4 includes a gear ring 1 41, a push plate 42, a motor 2 43 and a gear 1 44. The gear ring 1 41 is rotatably mounted in the separation barrel 12, the push plate 42 is mounted on the upper end of the gear ring 1 41, the motor 2 43 is mounted on the separation barrel 12, and the output end of the motor 2 43 extends into the separation barrel 12, the gear 1 44 is connected to the output end of the motor 2 43, and the gear 1 44 is meshed with the gear ring 1 41;

[0028] The cleaning mechanism 5 includes a gear ring 2 51, a scraper 52, a motor 3 53 and a gear 2 54. The gear ring 2 51 is rotatably mounted in the separation barrel 12, the scraper 52 is mounted on the upper end of the gear ring 2 51, the motor 3 53 is mounted on the separation barrel 12, and the output end of the motor 3 53 extends into the separation barrel 12, the gear 2 54 is connected to the output end of the motor 3 53, and the gear 2 54 is meshed with the gear ring 2 51;

[0029] The material is stored through the adsorption filling bin 25, the oil-water mixture is added through the feed port 21, the oil and water are separated through the coalescing fiber inner core 33, the oil is discharged through the oil discharge port 22, and the water is discharged through the water discharge port 23, the worm 15 is driven by turning on the motor 14 to rotate the worm 15, and the worm 15 rotates while the threaded engagement with the worm wheel 13 rotates the worm wheel 13, and the worm wheel 13 rotates while the separation barrel 12 is driven to rotate and flip the separation barrel 12, the bayonet 32 ​​is disengaged from the separation barrel 12 by rotating the bin door 31, the bin door 31 is separated, and the coalescing fiber inner core 33 is replaced, and the opening is performed. The motor 2 43 is turned on to transmit the gear 1 44 to rotate the gear 1 44, and the gear 1 44 rotates while meshing with the gear ring 1 41, so that the gear ring 1 41 drives the push plate 42 to rotate and discharge the material through the material exchange port 24, and the motor 3 53 is turned on to transmit the gear 2 54 to rotate the gear 2 54, and the gear 2 54 rotates while meshing with the gear ring 2 51, so that the gear ring 2 51 drives the scraper 52 to rotate, and the grease is scraped off and discharged through the oil discharge port 22. By setting the turning mechanism and the discharge mechanism, the oil-water separation material can be replaced more conveniently during the dehydration separation process, thereby improving the processing efficiency.

[0030] like Figures 1 to 5 As shown, a dehydration separator of the utility model, when working, stores materials through the adsorption filling bin 25, adds oil-water mixture through the feed port 21, separates oil and water through the coalescing fiber inner core 33, discharges oil through the oil discharge port 22, and discharges water through the water discharge port 23, and drives the worm 15 by turning on the motor 14 to rotate the worm 15, and the worm 15 rotates while the thread cooperates with the worm wheel 13 to rotate the worm wheel 13, and the worm wheel 13 rotates while the separation barrel 12 is driven to rotate and flip the separation barrel 12, and the bin door is rotated. 31 disengages the latch 32 from the separation barrel 12 to separate the bin door 31 and replace the agglomerated fiber inner core 33; the motor 2 43 is turned on to transmit the gear 1 44 to rotate the gear 1 44; the gear 1 44 rotates while meshing with the gear ring 1 41, so that the gear ring 1 41 drives the push plate 42 to rotate and discharge the material through the material replacement port 24; the motor 3 53 is turned on to transmit the gear 2 54 to rotate the gear 2 54; the gear 2 54 rotates while meshing with the gear ring 2 51, so that the gear ring 2 51 drives the scraper 52 to rotate, and the grease is scraped off and discharged through the oil discharge port 22.

[0031] The motor 1 14 , the motor 2 43 and the motor 3 53 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manuals, without the need for technicians in the field to make creative efforts.

[0032] The main function achieved by the utility model is: in the dehydration and separation process, by setting the turning mechanism and the discharging mechanism, the oil-water separation material can be replaced more conveniently during the dehydration and separation process, thereby improving the processing efficiency.

[0033] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A dehydration separator, comprising a separation mechanism (2); characterized in that: It also comprises a turning mechanism (1), a filter element mechanism (3), a discharge mechanism (4) and a cleaning mechanism (5), wherein the separation mechanism (2) is mounted on the turning mechanism (1), the filter element mechanism (3) is mounted in the turning mechanism (1), the discharge mechanism (4) is mounted in the turning mechanism (1), and the cleaning mechanism (5) is mounted in the turning mechanism (1); The turning mechanism (1) turns over, the separation mechanism (2) discharges oil and water, the filter element mechanism (3) separates oil and water, the discharge mechanism (4) discharges, and the cleaning mechanism (5) cleans.

2. A dehydration separator as claimed in claim 1, characterized in that: The turning mechanism (1) comprises a bracket (11), a separation barrel (12), a worm wheel (13), a motor (14) and a worm (15); the separation barrel (12) is rotatably mounted on the bracket (11); the worm wheel (13) is mounted on the left end of the separation barrel (12); the motor (14) is mounted on the left end of the bracket (11); the worm (15) is connected to the output end of the motor (14); and the worm (15) and the worm wheel (13) are threadedly matched.

3. A dehydration separator as claimed in claim 2, characterized in that: The separation mechanism (2) comprises a feed port (21), an oil discharge port (22), a water discharge port (23), a material change port (24) and an adsorption filling bin (25); the feed port (21) is mounted on the upper end of the separation barrel (12); the oil discharge port (22) is mounted on the rear end of the separation barrel (12); the water discharge port (23) is mounted on the rear end of the separation barrel (12); the material change port (24) is mounted on the right end of the separation barrel (12); and the adsorption filling bin (25) is mounted inside the separation barrel (12).

4. A dehydration separator as claimed in claim 2, characterized in that: The filter element mechanism (3) comprises a door (31), three groups of bayonet pins (32) and multiple groups of coalesced fiber inner cores (33); the door (31) is mounted on the upper end of the separation barrel (12) via the three groups of bayonet pins (32), and the multiple groups of coalesced fiber inner cores (33) are mounted on the lower end of the door (31).

5. A dehydration separator as claimed in claim 2, characterized in that: The discharge mechanism (4) comprises a gear ring 1 (41), a push plate (42), a motor 2 (43) and a gear 1 (44); the gear ring 1 (41) is rotatably mounted in the separation barrel (12); the push plate (42) is mounted on the upper end of the gear ring 1 (41); the motor 2 (43) is mounted on the separation barrel (12); and the output end of the motor 2 (43) extends into the separation barrel (12); the gear 1 (44) is connected to the output end of the motor 2 (43); and the gear 1 (44) is meshed with the gear ring 1 (41).

6. A dehydration separator as claimed in claim 2, characterized in that: The cleaning mechanism (5) comprises a second gear ring (51), a scraper (52), a third motor (53) and a second gear (54). The second gear ring (51) is rotatably mounted in the separation barrel (12). The scraper (52) is mounted on the upper end of the second gear ring (51). The third motor (53) is mounted on the separation barrel (12). The output end of the third motor (53) extends into the separation barrel (12). The second gear (54) is connected to the output end of the third motor (53), and the second gear (54) is meshed with the second gear ring (51).

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