Adjustable welding pipe shaping and straightening device
By designing a welded pipe shaping and straightening device including a straightening base, a displacement groove, a displacement block, a lower half wheel, a through groove, a limit groove, a connecting pipe, a limit block, an upper half wheel, an external toothed pipe and a threaded rod, The problem of cumbersome adjustment process of the welding pipe shaping and straightening device in the prior art is solved, and the problem of difficulty in ensuring the consistent length of the roller wheel is achieved, and efficient and unified adjustment effect is achieved.
Patent Information
- Application Number
- CN202421261376.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-04
AI Technical Summary
When the existing welded pipe shaping and straightening devices adjust the wheel length of the straightening roller, the process is cumbersome and time-consuming, and it is difficult to ensure that the wheel lengths of all rollers are consistent, which may cause the flanges of some rollers to come into contact with the welded pipe, affecting the plastic shaping effect.
A welded pipe shaping and straightening device including a straightening base, a displacement groove, a displacement block, a lower half wheel, a through groove, a limit groove, a connecting pipe, a limit block, an upper half wheel, an external toothed pipe and a threaded rod is designed. By rotating the external toothed tube and threaded rod, the movement trajectory is limited by using the limit block and limit groove, and the spacing between the upper and lower wheels is synchronously adjusted to achieve unified adjustment.
When adjusting the spacing between the upper and lower half wheels, the device improves the adjustment efficiency, ensures the uniformity after adjustment, reduces the complexity and time of operation, and improves the practicality of the overall plastic surgery and straightening device.
Smart Images

Figure CN222470301U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welded pipe shaping and straightening, in particular to an adjustable welded pipe shaping and straightening device. Background Art
[0002] Welded pipe is a device used to connect and fix metal pipes, usually made of metal materials. Welded pipes are usually used in industrial and construction fields to connect different pipeline components, such as pipe elbows, pipe flanges, pipe sleeve joints, etc. Welded pipes have the characteristics of high strength, good corrosion resistance and good sealing.
[0003] Welded pipes are widely used in the oil and gas industry, construction and structural engineering, automobile and vehicle manufacturing, machinery manufacturing and equipment manufacturing, marine engineering and shipbuilding, mining and metallurgical industries. Since the shape of welded pipes may become irregular or deformed due to various reasons during the manufacturing and transportation process, a shaping and straightening device is needed to correct the shape of the welded pipe to meet the specified requirements, and also to ensure the correct and firm connection of the welded pipe. For example, the Chinese utility model patent with patent publication number CN218555212U includes a fixed seat and a fixed box, both sides of the fixed seat are slidably connected to a mounting block, the upper surface of the mounting block is connected to a straightening roller assembly, and the straightening roller assembly includes a fixed screw shaft fixedly connected to the upper surface of the mounting block, and the top end of the fixed screw shaft is spirally sleeved with a screw barrel.
[0004] Although this patent can adjust the wheel length of the straightening roller according to the different diameters of the welded pipe through the design of the straightening roller assembly, so that welded pipes of different diameters can contact the wheel surface of the roller without being affected by the roller flange, so as to avoid the roller flange from adversely affecting the straightening and shaping of the welded pipe. However, when adjusting the wheel length of the straightening roller, the staff is required to rotate multiple cross-rotating parts in sequence, which not only makes the adjustment process cumbersome and time-consuming, but also the individual adjustment of each straightening roller makes it difficult to ensure that the wheel length of all rollers is consistent, which may cause the flanges of some rollers to contact the welded pipe, resulting in certain inconveniences in actual use. In view of this, we propose an adjustable welded pipe shaping and straightening device. Utility Model Content
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art and to provide an adjustable welded pipe shaping and straightening device, which can solve the problem that a plurality of straightening rollers need to be adjusted individually.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an adjustable welding pipe shaping and straightening device comprises a straightening base, wherein the front and rear side surfaces of the straightening base are respectively provided with displacement grooves, the upper sides of the two displacement grooves extend out of the upper surface of the straightening base, the interiors of the two displacement grooves are respectively slidably connected with displacement blocks, the interiors of the two displacement blocks are both arranged to be hollow, the upper surface of the displacement block is fixedly connected with a lower half wheel, the upper surface of the lower half wheel is provided with a through groove extending into the interior of the displacement block, the inner wall of the through groove is provided with a limiting groove, the interior of the through groove is slidably connected with a connecting pipe, the outer surface of the connecting pipe is provided with a limiting block adapted to the limiting groove, the upper end of the connecting pipe is fixedly connected with the upper half wheel, the internal thread sleeve of the upper half wheel is provided with a threaded rod, the lower end of the threaded rod extends into the interior of the displacement block and is rotatably connected with the bottom wall of the displacement block, the connecting pipe is threadedly sleeved on the outer surface of the threaded rod, the interior of the straightening base is rotatably connected with an external toothed tube, the front and rear ends of the external toothed tube respectively movably penetrate through the opposite side surfaces of the two displacement blocks, and an adjusting component is arranged on the displacement block.
[0007] Preferably, the adjustment assembly includes a rotating rod, which is rotatably connected to the inner wall of the displacement block. The outer surface of the rotating rod is sleeved with a gear, and the outer surface of the gear is meshingly connected to the outer surface of the external tooth tube. The front end of the rotating rod is fixedly connected to a bevel gear, and the inner walls on the left and right sides of the displacement block are rotatably connected to a worm gear.
[0008] Preferably, the outer surface of the worm is sleeved with a second bevel gear, the outer surface of the second bevel gear is meshingly connected with the outer surface of the bevel gear, the outer surface of the threaded rod is sleeved with a worm wheel, and the outer surface of the worm wheel is meshingly connected with the outer surface of the worm.
[0009] Preferably, the bottom wall of the displacement groove is provided with two sliding grooves, and the bottom wall of the displacement groove is provided with a second limiting groove.
[0010] Preferably, a sliding block is fixedly connected to the lower surface of the displacement block, and the two sliding blocks are slidably connected to the two sliding grooves respectively.
[0011] Preferably, the lower surfaces of the two displacement blocks are respectively fixedly connected with threaded sleeves, the threaded sleeves are slidably connected with the second limiting grooves, and a bidirectional threaded rod is arranged on the front side of the straightening base.
[0012] Preferably, the rear end of the bidirectional threaded rod rotates and penetrates into the interior of the second limiting groove and is rotationally connected to the rear inner wall of the second limiting groove.
[0013] Preferably, the two threaded sleeves are respectively threadedly sleeved on two opposite threads of the bidirectional threaded rod, and a traction device is provided on the right side surface of the straightening base.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] , When the spacing between the upper wheel and the lower wheel needs to be adjusted, the adjustable welding pipe shaping and straightening device can be used to rotate the outer tooth tube, and the outer tooth tube can be used to cooperate with the adjustment component to drive the threaded rod to rotate. When the threaded rod rotates, the connecting tube and the upper wheel are restricted in their movement trajectories by the limit block and the limit groove. Therefore, when the threaded rod rotates, it will synchronously drive the connecting tube and the upper wheel to move in the vertical direction, thereby adjusting the spacing between the upper wheel and the lower wheel. Through the above structure, multiple adjustments are required when adjusting the spacing between the upper wheel and the lower wheel, which ensures the uniformity after adjustment, greatly improves the efficiency of adjustment, and improves the practicality of the overall shaping and straightening device.
[0016] , the adjustable welded pipe shaping and straightening device, by rotating the bidirectional threaded rod, cooperates with the sliding block and the sliding groove to limit the trajectory of the displacement block, so that when the bidirectional threaded rod rotates, the two displacement blocks are driven to move in opposite directions, and the movement of the two displacement blocks does not affect the adjustment of the spacing between the upper half wheel and the lower half wheel. Through the above structure, the spacing between all the upper half wheels and the lower half wheels can still be synchronously adjusted after the displacement block moves, and it is also more convenient to adjust the spacing of the displacement blocks. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0018] Figure 1 This is a schematic structural diagram of an adjustable welded pipe shaping and straightening device of the utility model;
[0019] Figure 2 This is a schematic diagram of the interior of the displacement block of the utility model;
[0020] Figure 3 This is a schematic diagram of the displacement slot of the utility model;
[0021] Figure 4 This is a cross-sectional schematic diagram of the straightening base of the utility model;
[0022] Figure 5 This is a schematic diagram of the separation of the connecting pipe of the utility model;
[0023] Figure 6 for Figure 2 Enlarged view of point A in the middle.
[0024] Figure numerals: 1. straightening base; 2. displacement groove; 3. displacement block; 4. lower half wheel; 5. through groove; 6. limit groove; 7. connecting pipe; 8. limit block; 9. upper half wheel; 10. external tooth tube; 11. threaded rod; 12. rotating rod; 13. gear; 14. bevel gear; 15. worm; 16. second bevel gear; 17. worm wheel; 18. sliding groove; 19. second limit groove; 20. sliding block; 21. threaded sleeve; 22. bidirectional threaded rod; 23. traction device. DETAILED DESCRIPTION
[0025] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0026] See also Figure 1-6 The utility model provides a technical solution: an adjustable welding pipe shaping and straightening device, comprising a straightening base 1, front and rear side surfaces of the straightening base 1 are respectively provided with displacement grooves 2, the upper sides of the two displacement grooves 2 extend out of the upper surface of the straightening base 1, the interiors of the two displacement grooves 2 are respectively slidably connected with displacement blocks 3, the interiors of the two displacement blocks 3 are both set to be hollow, the upper surface of the displacement block 3 is fixedly connected with a lower half wheel 4, the upper surface of the lower half wheel 4 is provided with a through groove 5 extending into the interior of the displacement block 3, the inner wall of the through groove 5 is provided with a limiting groove 6, the interior of the through groove 5 is slidably connected with a connecting pipe 7, the outer surface of the connecting pipe 7 is provided with a limiting block 8 adapted to the limiting groove 6, the upper end of the connecting pipe 7 is fixedly connected with an upper half wheel 9, the internal thread sleeve of the upper half wheel 9 is provided with a threaded rod 11, the lower end of the threaded rod 11 extends into the interior of the displacement block 3 and is rotatably connected with the bottom wall of the displacement block 3, the connecting pipe 7 is threadedly sleeved on the threaded The outer surface of the rod 11 and the internal rotation of the straightening base 1 are connected with an external toothed tube 10. The front and rear ends of the external toothed tube 10 respectively movably penetrate the opposite side surfaces of the two displacement blocks 3. An adjustment component is arranged on the displacement block 3. When it is necessary to adjust the spacing between the upper half wheel 9 and the lower half wheel 4, the external toothed tube 10 can be rotated, and the threaded rod 11 can be driven to rotate by using the external toothed tube 10 in cooperation with the adjustment component. When the threaded rod 11 rotates, the connecting tube 7 and the upper half wheel 9 are restricted in their movement trajectory by the limit block 8 in cooperation with the limit groove 6. Therefore, when the threaded rod 11 rotates, the connecting tube 7 and the upper half wheel 9 will be synchronously driven to move in the vertical direction, thereby adjusting the spacing between the upper half wheel 9 and the lower half wheel 4. Through the above structure, multiple adjustments are required when adjusting the spacing between the upper half wheel 9 and the lower half wheel 4, thereby ensuring the uniformity after adjustment, greatly improving the adjustment efficiency, and improving the practicality of the overall shaping and straightening device.
[0027] Furthermore, the adjustment component includes a rotating rod 12, which is rotatably connected to the inner wall of the displacement block 3, and the outer surface of the rotating rod 12 is sleeved with a gear 13, and the outer surface of the gear 13 is meshed with the outer surface of the outer tooth tube 10. The front end of the rotating rod 12 is fixedly connected to a bevel gear 14, and the inner walls on the left and right sides of the displacement block 3 are rotatably connected. The outer surface of the worm 15 is sleeved with a second bevel gear 16, and the outer surface of the second bevel gear 16 is meshed with the outer surface of the bevel gear 14. The outer surface of the threaded rod 11 is sleeved with a worm wheel 17, and the outer surface of the worm wheel 17 is meshed with the outer surface of the worm. The outer surface of 15 is meshed and connected, the bottom wall of the displacement groove 2 is provided with two sliding grooves 18, the bottom wall of the displacement groove 2 is provided with a second limiting groove 19, the lower surface of the displacement block 3 is fixedly connected with a sliding block 20, the two sliding blocks 20 are respectively slidably connected with the two sliding grooves 18, the lower surfaces of the two displacement blocks 3 are respectively fixedly connected with threaded sleeves 21, the threaded sleeves 21 are slidably connected with the second limiting groove 19, and the front side of the straightening base 1 is provided with a bidirectional threaded rod 22, the rear end of the bidirectional threaded rod 22 rotates and penetrates into the interior of the second limiting groove 19 and is rotatably connected with the rear inner wall of the second limiting groove 19 The two threaded sleeves 21 are respectively threadedly sleeved on the two opposite threads of the bidirectional threaded rod 22. A traction device 23 is provided on the right surface of the straightening base 1. The traction device 23 is an existing structure. For details, please refer to the patent publication number CN218555212U. The outer tooth tube 10 rotates to drive the gear 13 to rotate. After the gear 13 rotates, the rotating rod 12 is synchronously driven to rotate. When the rotating rod 12 rotates, the bevel gear 14 and the second bevel gear 16 are used to drive the worm 15 to rotate. When the worm 15 rotates, it will synchronously drive the worm wheel 17 to rotate. After the worm wheel 17 rotates, it will synchronously drive the worm The threaded rod 11 rotates, and when adjusting the spacing between the two displacement blocks 3, the bidirectional threaded rod 22 can be rotated, and the sliding block 20 and the sliding groove 18 can limit the trajectory of the displacement block 3, so that the bidirectional threaded rod 22 drives the two displacement blocks 3 to move in opposite directions when it rotates, and the movement of the two displacement blocks 3 does not affect the adjustment of the spacing between the upper half wheel 9 and the lower half wheel 4. Through the above structure, the spacing between all the upper half wheels 9 and the lower half wheels 4 can still be synchronously adjusted after the displacement block 3 moves, and it is also more convenient to adjust the spacing of the displacement blocks 3.
[0028] Working principle: When the spacing between the upper wheel 9 and the lower wheel 4 needs to be adjusted, the outer tooth tube 10 can be rotated, and the outer tooth tube 10 can be used to cooperate with the adjustment component to drive the threaded rod 11 to rotate. When the threaded rod 11 rotates, the connecting tube 7 and the upper wheel 9 are both limited in motion by the limit block 8 and the limit groove 6. Therefore, when the threaded rod 11 rotates, it will synchronously drive the connecting tube 7 and the upper wheel 9 to move in the vertical direction, thereby adjusting the spacing between the upper wheel 9 and the lower wheel 4. The outer tooth tube 10 rotates to drive the gear 13 to rotate, and the gear 13 rotates and then synchronously drives the rotating rod 12 to rotate. The rotating rod When 12 rotates, the bevel gear 14 and the second bevel gear 16 are used to drive the worm 15 to rotate. When the worm 15 rotates, it will synchronously drive the worm wheel 17 to rotate. After the worm wheel 17 rotates, it will synchronously drive the threaded rod 11 to rotate. At the same time, when adjusting the spacing between the two displacement blocks 3, the two-way threaded rod 22 can be rotated to cooperate with the sliding block 20 and the sliding groove 18 to limit the trajectory of the displacement block 3, so that when the two-way threaded rod 22 rotates, it drives the two displacement blocks 3 to move in opposite directions, and when the two displacement blocks 3 move, it will not affect the adjustment of the spacing between the upper half wheel 9 and the lower half wheel 4.
[0029] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. An adjustable welded pipe shaping and straightening device, comprising a straightening base (1), characterized in that: The front and rear side surfaces of the straightening base (1) are respectively provided with displacement grooves (2), the upper sides of the two displacement grooves (2) extend out of the upper surface of the straightening base (1), the interiors of the two displacement grooves (2) are respectively slidably connected with displacement blocks (3), the interiors of the two displacement blocks (3) are both arranged to be hollow, the upper surfaces of the displacement blocks (3) are fixedly connected with the lower half wheel (4), the upper surface of the lower half wheel (4) is provided with a through groove (5) extending into the interior of the displacement block (3), the inner wall of the through groove (5) is provided with a limiting groove (6), the interior of the through groove (5) is slidably connected with a connecting pipe (7), the outer surface of the connecting pipe (7) is provided with a connecting pipe (7) and the outer surface of the connecting pipe (7) is provided with a connecting pipe (7). A limit block (8) matched with the limit groove (6) is provided on the surface, the upper end of the connecting tube (7) is fixedly connected to the upper half wheel (9), the internal thread sleeve of the upper half wheel (9) is provided with a threaded rod (11), the lower end of the threaded rod (11) extends into the interior of the displacement block (3) and is rotatably connected to the bottom wall of the displacement block (3), the connecting tube (7) is threadedly sleeved on the outer surface of the threaded rod (11), the interior of the straightening base (1) is rotatably connected to an external toothed tube (10), the front and rear ends of the external toothed tube (10) respectively movably penetrate the opposite side surfaces of the two displacement blocks (3), and an adjustment component is provided on the displacement block (3).
2. The adjustable welded pipe shaping and straightening device according to claim 1, characterized in that: The adjustment assembly comprises a rotating rod (12), the rotating rod (12) being rotatably connected to the inner wall of the displacement block (3), a gear (13) being sleeved on the outer surface of the rotating rod (12), the outer surface of the gear (13) being meshingly connected to the outer surface of the outer gear tube (10), a bevel gear (14) being fixedly connected to the front end of the rotating rod (12), and worm gears (15) being rotatably connected to the inner walls on the left and right sides of the displacement block (3).
3. The adjustable welded pipe shaping and straightening device according to claim 2, characterized in that: The outer surface of the worm (15) is sleeved with a second bevel gear (16), the outer surface of the second bevel gear (16) is meshingly connected with the outer surface of the bevel gear (14), and the outer surface of the threaded rod (11) is sleeved with a worm wheel (17), the outer surface of the worm wheel (17) is meshingly connected with the outer surface of the worm (15).
4. The adjustable welded pipe shaping and straightening device according to claim 1, characterized in that: The bottom wall of the displacement groove (2) is provided with two sliding grooves (18), and the bottom wall of the displacement groove (2) is provided with a second limiting groove (19).
5. The adjustable welded pipe shaping and straightening device according to claim 4, characterized in that: A sliding block (20) is fixedly connected to the lower surface of the displacement block (3), and the two sliding blocks (20) are slidably connected to the two sliding grooves (18) respectively.
6. The adjustable welded pipe shaping and straightening device according to claim 4, characterized in that: The lower surfaces of the two displacement blocks (3) are respectively fixedly connected with threaded sleeves (21), the threaded sleeves (21) are slidably connected to the second limiting groove (19), and a bidirectional threaded rod (22) is provided on the front side of the straightening base (1).
7. The adjustable welded pipe shaping and straightening device according to claim 6, characterized in that: The rear end of the bidirectional threaded rod (22) is rotatably inserted into the interior of the second limiting groove (19) and is rotatably connected to the rear inner wall of the second limiting groove (19).
8. The adjustable welded pipe shaping and straightening device according to claim 7, characterized in that: The two threaded sleeves (21) are respectively threadedly sleeved on two opposite threads of the bidirectional threaded rod (22), and a traction device (23) is provided on the right side surface of the straightening base (1).
Citation Information
Patent Citations
Welded pipe shaping and straightening device
CN218555212U