Plate rolling machine capable of preventing surface from being scratched
By setting up a cleaning mechanism in the surface scratch-proof and scratching rolling machine to clean impurities on the rolling mechanism, the problem of scratches on the material during the rolling process is solved and the processing quality is improved.
Patent Information
- Application Number
- CN202420958485.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-06
AI Technical Summary
During the rolling process of the existing surface scratch-proof plate roll, the surface of the material is scratched and the processing quality is reduced.
By setting up a cleaning mechanism, including a brush roller, a motor, a fan and a filter, the cleaning mechanism is installed on the rolling mechanism to clean impurities on the rolling mechanism and reduce damage to the material surface.
It effectively reduces the damage to the material surface by impurities on the equipment, improves production quality, and ensures the integrity and processing quality of the material surface.
Smart Images

Figure CN222470335U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of surface anti-scratch and scratch rolling plates, in particular to a surface anti-scratch and scratch rolling machine. Background Art
[0002] The plate rolling machine is a device that uses working rollers to bend and shape sheet materials. It can form parts of different shapes such as cylindrical parts and conical parts. It is a very important processing equipment.
[0003] In the existing surface anti-scratch and scratch plate rolling machines, for example, a surface anti-scratch and scratch plate rolling machine disclosed in the utility model patent with application number 202021110015.0, the utility model sets a pressure rolling device. When in use, the servo motor and the electric telescopic rod are controlled by a programmable PLC controller with a pre-set program to control the movement of the pressure plate and the roller to always keep rolling and pressing down on the surface of one end of the plate after being rolled by the fixed roller and the movable roller to prevent one end of the plate from rebounding after rolling, thereby solving the problem that the existing plate rolling machines often rebound after rolling, resulting in a large gap and misalignment between the two ends of the plate after the plate is rolled, which makes subsequent welding difficult.
[0004] However, during the operation of the surface anti-scratch plate rolling machine, there are hard particles on the rolling roller, which may cause scratches on the material surface during the curling process, reducing the processing quality. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a surface anti-scratch plate rolling machine which can reduce the damage of impurities on the equipment to the surface of the material during the surface anti-scratch plate rolling process and improve the production quality by setting a cleaning mechanism.
[0006] The utility model discloses a surface anti-scratch plate rolling machine, comprising a plate rolling mechanism; a transport mechanism, a cleaning mechanism, two sets of supporting mechanisms, a lifting mechanism and a limiting mechanism, wherein the plate rolling mechanism is mounted on the transport mechanism, the cleaning mechanism is mounted on the plate rolling mechanism, the two sets of supporting mechanisms are mounted on the transport mechanism, the lifting mechanism is mounted on the transport mechanism, and the limiting mechanism is mounted on the lifting mechanism;
[0007] The transport mechanism performs transport, the rolling mechanism performs rolling, the cleaning mechanism performs cleaning, the supporting mechanism performs supporting, the lifting mechanism performs lifting, and the limiting mechanism performs limiting. The material is transported by opening the transport mechanism, the material is rolled by opening the rolling mechanism, and at the same time, the rolling mechanism is cleaned by opening the cleaning mechanism, the material is supported by opening the supporting mechanism, and the material is limited by opening the lifting mechanism and the limiting mechanism, so that the surface is protected from scratches. During the rolling process, the damage of impurities on the equipment to the surface of the material can be reduced, thereby improving the production quality.
[0008] Preferably, the transport mechanism includes a bracket, multiple groups of slide rails, multiple groups of slides, multiple groups of transport rollers and multiple groups of motors. The multiple groups of slide rails are installed on the upper end of the bracket, each group of slide rails is installed with a group of slides, each group of slides has two groups of transport rollers rotatably installed, and the input end of one group of transport rollers extends to the rear side of the slide, and a group of motors is installed at the rear end of each group of slides, and the output end of each group of motors is connected to the input end of a group of transport rollers; the transport rollers are rotated to transport materials by turning on the motors. The moving direction of the materials is changed by moving the slide rails.
[0009] Preferably, the rolling mechanism includes a stretcher, a pressure roller, a second motor, a roller frame, a two-way lead screw, a third motor and a limiting roller. The stretcher is rotatably installed on the upper end of the bracket, the pressure roller is rotatably installed on the bracket, and the input end of the pressure roller extends to the rear side of the bracket, the second motor is installed at the rear end of the bracket, and the output end of the second motor is connected to the input end of the pressure roller, two groups of roller frames are slidably installed on the bracket, the two-way lead screw is rotatably installed in the bracket, and the input end of the two-way lead screw extends to the right side of the bracket, the two-way lead screw is threadedly matched with the two groups of roller frames, the third motor is installed at the right end of the bracket, and the output end of the third motor is connected to the input end of the two-way lead screw, and a group of limiting rollers is rotatably installed on each group of roller frames; the two-way lead screw is driven by turning on the third motor to rotate the two-way lead screw, and the two-way lead screw rotates while the two-way lead screw rotates and the roller frame moves to adjust the curling curvature; the pressure roller is driven by turning on the second motor to rotate the pressure roller to push the material.
[0010] Preferably, the cleaning mechanism includes two groups of brush rollers, two groups of motors four, a fan and a filter screen, a group of brush rollers are rotatably mounted on each group of roller frames, and the input end of each group of brush rollers extends to the front side of the roller frames, a group of motors four are mounted at the front end of each group of roller frames, and the output end of each group of motors four is connected to the input end of a group of brush rollers, the fan is installed at the lower end of the bracket, and the filter screen is slidably installed in the bracket; the brush rollers are driven by turning on the motors four to rotate the brush rollers to clean the equipment, and the dust is absorbed by turning on the fans and filtered through the filter screen.
[0011] Preferably, the supporting mechanism includes a support rod and two sets of telescopic cylinders. The support rod is rotatably mounted on the upper end of the bracket. The two sets of telescopic cylinders are rotatably mounted on the upper end of the bracket, and both sets of telescopic cylinders are rotatably connected to the support rod. The support rod is rotated to support the material by opening a pair of telescopic cylinders to transmit the support rod.
[0012] Preferably, the lifting mechanism includes a slider, a lead screw and a motor five, the slider is slidably mounted on the bracket, the lead screw is rotatably mounted on the bracket, and the input end of the lead screw extends to the upper side of the bracket, the slider is threadedly engaged with the lead screw, the motor five is mounted on the upper end of the bracket, and the output end of the motor five is connected to the input end of the lead screw; the lead screw is rotated by turning on the motor five, and the lead screw rotates while threadedly engaging with the slider to cause the slider to be lifted or lowered.
[0013] Preferably, the limiting mechanism includes two support rods and two telescopic cylinders, the two support rods are rotatably mounted on the upper end of the slider, the two telescopic cylinders are rotatably mounted on the upper end of the slider, and the two telescopic cylinders are rotatably connected to the two support rods; by opening the two telescopic cylinders to support the two support rods, the two support rods can change the curvature of the material rolling plate.
[0014] Compared with the prior art, the utility model has the following beneficial effects: materials are transported by opening the transport mechanism, materials are rolled by opening the rolling mechanism, the rolling mechanism is cleaned by opening the cleaning mechanism, materials are supported by opening the supporting mechanism, and materials are limited by opening the lifting mechanism and the limiting mechanism, so that the surface is protected from scratches. During the rolling process, the damage of impurities on the equipment to the material surface can be reduced, thereby improving the production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the first front view cross-section axonometric structure of the utility model;
[0017] Figure 3 It is a second front view cross-sectional axonometric structural schematic diagram of the utility model;
[0018] Figure 4 It is a right-side sectional axonometric structural schematic diagram of the utility model;
[0019] Markings in the attached drawings: 1. transport mechanism; 11. bracket; 12. slide rail; 13. slide; 14. transport roller; 15. motor one; 2. rolling mechanism; 21. stretcher; 22. pressure roller; 23. motor two; 24. roller frame; 25. bidirectional screw; 26. motor three; 27. limit roller; 3. cleaning mechanism; 31. brush roller; 32. motor four; 33. fan; 34. filter; 4. supporting mechanism; 41. support rod one; 42. telescopic cylinder one; 5. lifting mechanism; 51. slider; 52. screw; 53. motor five; 6. limit mechanism; 61. support rod two; 62. telescopic cylinder two. DETAILED DESCRIPTION
[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0021] Example 1
[0022] like Figures 1 to 4 As shown, it includes a plate rolling mechanism 2, a transportation mechanism 1, a cleaning mechanism 3, two sets of supporting mechanisms 4, a lifting mechanism 5 and a limiting mechanism 6. The plate rolling mechanism 2 is installed on the transportation mechanism 1, the cleaning mechanism 3 is installed on the plate rolling mechanism 2, the two sets of supporting mechanisms 4 are installed on the transportation mechanism 1, the lifting mechanism 5 is installed on the transportation mechanism 1, and the limiting mechanism 6 is installed on the lifting mechanism 5;
[0023] The transport mechanism 1 performs transport, the plate rolling mechanism 2 performs plate rolling, the cleaning mechanism 3 performs cleaning, the supporting mechanism 4 performs support, the lifting mechanism 5 performs lifting, and the limiting mechanism 6 performs limiting;
[0024] The transport mechanism 1 includes a bracket 11, multiple groups of slide rails 12, multiple groups of slide racks 13, multiple groups of transport rollers 14 and multiple groups of motors 15. The multiple groups of slide rails 12 are installed on the upper end of the bracket 11. Each group of slide rails 12 is installed with a group of slide racks 13. Each group of slide racks 13 is rotatably installed with two groups of transport rollers 14, and the input end of one group of transport rollers 14 extends to the rear side of the slide rack 13. The rear end of each group of slide racks 13 is installed with a group of motors 15, and the output end of each group of motors 15 is connected to the input end of a group of transport rollers 14.
[0025] The plate rolling mechanism 2 includes a stretcher 21, a pressure roller 22, a second motor 23, a roller frame 24, a bidirectional lead screw 25, a third motor 26 and a limit roller 27. The stretcher 21 is rotatably mounted on the upper end of the bracket 11, the pressure roller 22 is rotatably mounted on the bracket 11, and the input end of the pressure roller 22 extends to the rear side of the bracket 11. The second motor 23 is mounted at the rear end of the bracket 11, and the output end of the second motor 23 is connected to the input end of the pressure roller 22. Two groups of roller frames 24 are slidably mounted on the bracket 11, the bidirectional lead screw 25 is rotatably mounted in the bracket 11, and the input end of the bidirectional lead screw 25 extends to the right side of the bracket 11. The bidirectional lead screw 25 and the two groups of roller frames 24 are threadedly matched. The third motor 26 is mounted on the right end of the bracket 11, and the output end of the third motor 26 is connected to the input end of the bidirectional lead screw 25. A group of limit rollers 27 is rotatably mounted on each group of roller frames 24.
[0026] The cleaning mechanism 3 includes two groups of brush rollers 31, two groups of motors 432, a fan 33 and a filter 34. A group of brush rollers 31 are rotatably mounted on each group of roller frames 24, and the input end of each group of brush rollers 31 extends to the front side of the roller frame 24. A group of motors 432 are mounted at the front end of each group of roller frames 24, and the output end of each group of motors 432 is connected to the input end of a group of brush rollers 31. The fan 33 is mounted at the lower end of the bracket 11, and the filter 34 is slidably mounted in the bracket 11.
[0027] The support mechanism 4 includes a support rod 41 and two sets of telescopic cylinders 42. The support rod 41 is rotatably mounted on the upper end of the bracket 11. The two sets of telescopic cylinders 42 are rotatably mounted on the upper end of the bracket 11, and the two sets of telescopic cylinders 42 are rotatably connected to the support rod 41.
[0028] The lifting mechanism 5 includes a slider 51, a lead screw 52 and a motor 53. The slider 51 is slidably mounted on the bracket 11, the lead screw 52 is rotatably mounted on the bracket 11, and the input end of the lead screw 52 extends to the upper side of the bracket 11. The slider 51 and the lead screw 52 are threadedly matched. The motor 53 is mounted on the upper end of the bracket 11, and the output end of the motor 53 is connected to the input end of the lead screw 52.
[0029] The limiting mechanism 6 includes a second support rod 61 and a second telescopic cylinder 62. The second support rod 61 is rotatably mounted on the upper end of the slider 51. The second telescopic cylinder 62 is rotatably mounted on the upper end of the slider 51. The second telescopic cylinder 62 is rotatably connected to the second support rod 61.
[0030] The conveying roller 14 is driven by turning on the motor 15 to rotate the conveying roller 14 to transport the material, and the moving direction of the material is changed by moving the slide rail 12. The bidirectional lead screw 25 is driven by turning on the motor 3 26 to rotate the bidirectional lead screw 25. While the bidirectional lead screw 25 rotates, it is threadedly matched with the roller frame 24 to move the roller frame 24 to adjust the curling curvature. The pressing roller 22 is driven by turning on the motor 23 to rotate the pressing roller 22 to push the material forward. At the same time, the brush roller 31 is driven by turning on the motor 4 32 to rotate the brush roller 31 to clean the equipment. The dust is absorbed by turning on the fan 33 and filtered by the filter 34. The support rod 41 is driven by turning on the telescopic cylinder 1 42 to rotate the support rod 41 to support the material. The lead screw 52 is driven by turning on the motor 53 to rotate the lead screw 52. The lead screw 52 rotates and is threadedly matched with the slider 51 to limit the lifting of the slider 51. The support rod 61 is supported by turning on the telescopic cylinder 2 62 to change the curvature of the material rolling plate, thereby preventing the surface from being scratched. During the rolling process, the damage of the impurities on the equipment to the material surface can be reduced, thereby improving the production quality.
[0031] like Figures 1 to 4As shown, the utility model is a surface anti-scratch plate rolling machine. When it is working, the motor 15 is turned on to drive the transport roller 14 so that the transport roller 14 rotates to transport the material, and the sliding rail 12 is moved to change the moving direction of the material. The motor 3 26 is turned on to drive the bidirectional lead screw 25 to rotate the bidirectional lead screw 25. While the bidirectional lead screw 25 rotates, it is threadedly matched with the roller frame 24 to move the roller frame 24 to adjust the curling curvature. The motor 23 is turned on to drive the pressure roller 22 to rotate the pressure roller 22 to advance the material. Turn on motor four 32 to drive the brush roller 31 to rotate and clean the equipment, turn on the fan 33 to absorb the dust, and filter it through the filter 34, turn on the telescopic cylinder one 42 to drive the support rod one 41 to rotate and support the material, turn on the motor five 53 to drive the lead screw 52 to rotate, and while the lead screw 52 rotates, it is threadedly matched with the slider 51 to limit the lifting and lowering of the slider 51, and turn on the telescopic cylinder two 62 to support the support rod two 61 so that the support rod two 61 changes the curvature of the material rolling plate.
[0032] The motor 15, motor 23, motor 36, motor 432, filter 34, telescopic cylinder 1 42, motor 53 and telescopic cylinder 2 62 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for creative work by technicians in this field.
[0033] The main function achieved by the utility model is: in the process of surface scratch-proof plate rolling, by setting a cleaning mechanism, the damage of impurities on the equipment to the material surface can be reduced during the surface scratch-proof plate rolling process, thereby improving production quality.
[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A surface anti-scratch plate rolling machine, comprising a plate rolling mechanism (2); characterized in that: It also comprises a transport mechanism (1), a cleaning mechanism (3), two sets of supporting mechanisms (4), a lifting mechanism (5) and a limiting mechanism (6); the plate rolling mechanism (2) is mounted on the transport mechanism (1); the cleaning mechanism (3) is mounted on the plate rolling mechanism (2); the two sets of supporting mechanisms (4) are mounted on the transport mechanism (1); the lifting mechanism (5) is mounted on the transport mechanism (1); and the limiting mechanism (6) is mounted on the lifting mechanism (5); The transport mechanism (1) performs transport, the plate rolling mechanism (2) performs plate rolling, the cleaning mechanism (3) performs cleaning, the supporting mechanism (4) performs support, the lifting mechanism (5) performs lifting, and the limiting mechanism (6) performs limiting.
2. A surface anti-scratch plate rolling machine as claimed in claim 1, characterized in that: The transport mechanism (1) comprises a support (11), a plurality of groups of slide rails (12), a plurality of groups of slide frames (13), a plurality of groups of transport rollers (14) and a plurality of groups of motors (15). The plurality of groups of slide rails (12) are mounted on the upper end of the support (11), a group of slide frames (13) are mounted on each group of slide rails (12), two groups of transport rollers (14) are rotatably mounted on each group of slide frames (13), and the input end of one group of transport rollers (14) extends to the rear side of the slide frame (13), a group of motors (15) are mounted at the rear end of each group of slide frames (13), and the output end of each group of motors (15) is connected to the input end of a group of transport rollers (14).
3. A surface anti-scratch plate rolling machine as claimed in claim 2, characterized in that the rolling The plate mechanism (2) comprises a stretcher (21), a pressure roller (22), a second motor (23), a roller frame (24), a bidirectional lead screw (25), a third motor (26) and a limit roller (27); the stretcher (21) is rotatably mounted on the upper end of the bracket (11); the pressure roller (22) is rotatably mounted on the bracket (11); the input end of the pressure roller (22) extends to the rear side of the bracket (11); the second motor (23) is mounted at the rear end of the bracket (11); and the output end of the second motor (23) is connected to the input end of the pressure roller (22). The two roller frames (24) are slidably mounted on the bracket (11), the bidirectional lead screw (25) is rotatably mounted in the bracket (11), and the input end of the bidirectional lead screw (25) extends to the right side of the bracket (11), the bidirectional lead screw (25) and the two roller frames (24) are threadedly matched, the motor three (26) is mounted on the right end of the bracket (11), and the output end of the motor three (26) is connected to the input end of the bidirectional lead screw (25), and a group of limiting rollers (27) are rotatably mounted on each roller frame (24).
4. A surface anti-scratch plate rolling machine as claimed in claim 3, characterized in that: The cleaning mechanism (3) comprises two groups of brush rollers (31), two groups of motors (32), a fan (33) and a filter (34); each group of roller frames (24) is rotatably mounted with a group of brush rollers (31), and the input end of each group of brush rollers (31) extends to the front side of the roller frame (24); a group of motors (32) is mounted at the front end of each group of roller frames (24), and the output end of each group of motors (32) is connected to the input end of a group of brush rollers (31); the fan (33) is mounted at the lower end of the bracket (11), and the filter (34) is slidably mounted in the bracket (11).
5. The surface anti-scratch plate rolling machine according to claim 2, characterized in that: The support mechanism (4) comprises a support rod (41) and two sets of telescopic cylinders (42); the support rod (41) is rotatably mounted on the upper end of the bracket (11); the two sets of telescopic cylinders (42) are rotatably mounted on the upper end of the bracket (11); and the two sets of telescopic cylinders (42) are both rotatably connected to the support rod (41).
6. The surface anti-scratch plate rolling machine according to claim 2, characterized in that: The lifting mechanism (5) comprises a slider (51), a lead screw (52) and a motor (53). The slider (51) is slidably mounted on the bracket (11), the lead screw (52) is rotatably mounted on the bracket (11), and an input end of the lead screw (52) extends to the upper side of the bracket (11). The slider (51) and the lead screw (52) are threadedly matched. The motor (53) is mounted on the upper end of the bracket (11), and an output end of the motor (53) is connected to an input end of the lead screw (52).
7. The surface anti-scratch plate rolling machine according to claim 6, characterized in that: The limiting mechanism (6) comprises a second support rod (61) and a second telescopic cylinder (62), wherein the second support rod (61) is rotatably mounted on the upper end of the slider (51), the second telescopic cylinder (62) is rotatably mounted on the upper end of the slider (51), and the second telescopic cylinder (62) is rotatably connected to the second support rod (61).
Citation Information
Patent Citations
Anti-rebound plate rolling machine
CN212551145U