Sawing device for bar machining
By designing a sawing device for bar processing using a central rotary shaft and a transfer center frame, the problems of low efficiency of the existing sawing machine and large force under the sawing mechanism are solved, and continuous and separate sawing and cutting of bars is achieved The efficient operation of the sawing mechanism improves work efficiency and extends service life.
Patent Information
- Application Number
- CN202421192848.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The existing sawing machine feeding mechanism has a translation feeding mechanism, which causes the assembly and clamp of another workpiece to be removed and clamped after cutting one workpiece, which wastes manpower and time and is ineffective in working efficiency. At the same time, the unsolicited positioning of the workpiece leads to rotation and bending and deformation of the saw blade. etc. Other sawing machines place workpieces side by side. Although batch sawing improves efficiency, the sawing mechanism is under high force and high temperature, which affects the service life.
A sawing device for bar processing is designed, using a combined structure of the central rotating shaft and the transfer center frame. The indexer drives the clearance of the transfer center frame to achieve continuous and separate sawing of the bar, reducing sawing resistance and avoiding the saw blade overheating. damage. At the same time, a hydraulic station and hydraulic cylinder are set up to drive the sawing slide seat and sawing slide frame to achieve efficient completion of sawing and grinding cuts.
It achieves an improvement in sawing efficiency, while reducing sawing resistance, effectively avoiding overheating damage to the saw blade and extending the service life of the sawing mechanism.
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Figure CN222471487U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bar processing, in particular to a sawing device for bar processing. Background Art
[0002] With the rapid development of aerospace, electronic communications, nuclear power generation and other industrial fields, metal bars, especially aluminum bars, are increasingly used. Depending on the actual working conditions, long bars often need to be cut into the required length.
[0003] The feeding mechanism of existing sawing machines is mostly a translation feeding mechanism. After sawing a workpiece, it needs to be disassembled and clamped for processing, which wastes manpower and time and has low work efficiency. At the same time, the workpiece will not be firmly positioned, causing the workpiece to rotate, and the saw blade to bend and deform. Some sawing machines also place the workpieces side by side in the feeding mechanism, sawing multiple workpieces at a time, and batch sawing. Although this improves work efficiency, it will cause the sawing mechanism to be subjected to greater force and higher temperature, affecting its service life. For this reason, we propose a sawing device for bar processing. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that the feeding mechanism of the existing sawing machine is mostly a translation feeding mechanism, and after sawing a workpiece, it needs to be disassembled and clamped for processing, which wastes manpower and time and has low work efficiency; at the same time, the workpiece will be rotated due to the loose positioning of the workpiece, and the saw blade will be bent and deformed. There are also some sawing machines whose feeding mechanisms place the workpieces side by side and saw multiple workpieces at a time, which is a batch sawing. Although it improves the work efficiency, it will cause the sawing mechanism to be subjected to greater force and higher temperature, which affects the service life. The utility model provides a sawing device for bar processing.
[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0006] 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. said bolt has a round shank to contact with said linking rod.
[0007] Furthermore, the cutting mechanism includes a front fixed seat, and a plurality of sawing telescopic hydraulic cylinders are buried at equal intervals on the rear side of the front fixed seat, and the inner rods of the plurality of sawing telescopic hydraulic cylinders are fixedly connected to a sawing slide toward the rear, and a plurality of sawing slide frames are slidably connected to the sawing slide, and a sawing machine and a grinding wheel grinder are fixedly connected to the rear side of the sawing slide frame through a cross arm, and the sawing machine and the grinding wheel grinder are arranged at the center positions of the upper and lower transfer troughs on the front side of the transfer center frame.
[0008] Furthermore, a T-shaped slide rail is fixedly connected to the center of the upper end of the sawing slide, and the sawing slide frame is slidably sleeved on the T-shaped slide rail. The sawing slide frame is an L-shaped structure, and the vertical section of the L-shape is threadedly connected to the cross arm of the sawing machine and the grinding wheel grinder through bolts. A T-shaped slide groove is provided at the bottom of the L-shaped horizontal section of the sawing slide frame, and a tightening knob bolt is threadedly connected to the center of the upper side of the L-shaped horizontal section. The bottom of the tightening knob bolt passes through the sawing slide frame and abuts against the center of the upper end of the T-shaped slide rail.
[0009] Furthermore, a ball row is fixedly connected to the front and rear ends of the upper end of the sawing slide, and the balls at the upper end of the ball row abut against the bottom of the sawing slide.
[0010] Furthermore, a hydraulic station is fixedly connected to the left side of the sawing base, and two alignment telescopic hydraulic cylinders are symmetrically fixedly connected to the upper end of the hydraulic station, the inner rods of the two alignment telescopic hydraulic cylinders penetrate inwardly through the corresponding side baffles, and the ends of the inner rods of the two alignment telescopic hydraulic cylinders are fixedly connected with push plates, and the push plates are slidably sleeved on the central rotating shaft, and the liquid inlets of the two alignment telescopic hydraulic cylinders and multiple sawing telescopic hydraulic cylinders are connected to the output distribution valve of the hydraulic station through pipelines.
[0011] Furthermore, a feed guide plate is fixedly connected to the rear upper end of the rear limiting sleeve, and a material guide slope is fixedly connected to the upper center of the sawing base. The material guide slope is tilted downward at the rear side of the upper end, and a material receiving rack is fixedly connected to the rear side of the sawing base.
[0012] Furthermore, a key groove is opened at the upper end of the outer wall of the central rotating shaft, and multiple transfer center frames are slidably sleeved on the central rotating shaft, and the inner wall of the central sliding hole of the transfer center frame is fixedly connected with a translation slider corresponding to the key groove at the upper end of the central rotating shaft. The two ends of the translation slider extend outward, and the center thread of the extension position is connected with a positioning bolt.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The utility model adjusts the position of the adjacent transfer center frame according to the sawing position, and then fixes the sawing sliding frame corresponding to the number of sawing positions on the upper end of the sawing slide seat, corresponding to the multiple sawing position settings, and puts the rod from the front limit sleeve and the rear notch position of the rear limit sleeve into the transfer center frame, and the indexer drives the transfer center frame to rotate sixty degrees in the gap, and the transfer center frame transfers the rod forward to the transfer slot position on the clockwise side, and the rod in the front upper end transfer slot is cut by the sawing mechanism, and the cut rod continues to be transferred by the transfer center frame to the transfer slot position at the front lower side, and the cut rod finally falls at the gap between the front limit sleeve and the rear limit sleeve at the lower side, so that each rod can be sawed separately continuously, ensuring the sawing efficiency while reducing the sawing resistance, and effectively avoiding the overheating damage of the saw blade.
[0015] 2. The utility model sets a front fixed seat and a sawing telescopic hydraulic cylinder. Multiple sawing telescopic hydraulic cylinders in the front fixed seat synchronously extend and retract to drive the sawing slide to approach and move away from the transfer center frame, thereby driving the sawing machine and the grinding wheel grinder on the sawing slide frame to saw and grind the incisions of the rods. The sawing machine and the grinding wheel grinder can directly use the existing electric circular saw and electric grinding wheel, and directly drive the circular saw blade and the circular grinding wheel to rotate through the reduction motor. The structure is simple, easy to use, and can be disassembled and maintained separately.
[0016] 3. The utility model provides a feed guide plate, which can guide the placed bars to the transfer trough of the transfer center frame. The material guide slope and the material receiving rack are provided, and the material guide slope can guide the sawed bars at the bottom of the transfer center frame to the rear side, and the bars are received and collected by the material receiving rack, which is convenient for subsequent transfer of the material receiving rack. In addition, a horizontal conveyor belt can be installed on the material receiving rack to assist in conveying the bars out, thereby further improving the handling efficiency of the sawed bars. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the utility model;
[0018] Figure 2 It is a front view of the utility model;
[0019] Figure 3 It is a side sectional view of the utility model;
[0020] Figure 4 It is a front sectional view of the utility model.
[0021] Figure numerals: 1. Sawing base; 2. Side swivel frame; 3. Center shaft; 4. Side baffle; 5. Swivel sleeve slide; 6. Front limit sleeve; 7. Rear limit sleeve; 8. Transfer center frame; 9. Transfer trough; 10. Translation slide; 11. Front fixed seat; 12. Sawing telescopic hydraulic cylinder; 13. Sawing slide; 14. T-shaped slide rail; 15. Sawing slide frame; 16. Sawing machine; 17. Grinding wheel grinder; 18. Tightening knob bolt; 19. Hydraulic station; 20. Alignment telescopic hydraulic cylinder; 21. Push plate; 22. Feed guide plate; 23. Ball row; 24. Material guide ramp; 25. Material receiving rack. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model.
[0023] See also Figure 1 - Figure 4 The utility model provides a sawing device for bar processing, including a sawing base 1, both sides of the upper end of the sawing base 1 are fixedly connected with side rotating frames 2, and the center of the side rotating frames 2 on both sides is rotatably connected with a central rotating shaft 3, the outer side of the side rotating frame 2 on one side is fixedly connected with a divider, and the output key hole of the divider is fixedly connected to the outer end of the central rotating shaft 3, the outer wall of the central rotating shaft 3 is provided with a plurality of transfer center frames 8, and the outer side of the transfer center frame 8 is provided with six transfer grooves 9 in a circular array, and the side rotating frames on both sides are fixedly connected with a central rotating shaft 3. A side baffle plate 4 is fixedly connected to the inner side of the frame 2, and a plurality of rotating sleeve slide rods 5 are fixedly connected between the side baffle plates 4 on both sides, and the plurality of rotating sleeve slide rods 5 are divided into two groups, and a plurality of transfer center frames 8 corresponding to the two groups of the rotating sleeve slide rods 5 are respectively slidably connected to a plurality of pairs of front limit sleeves 6 and rear limit sleeves 7, a circle of convex rings is arranged at the center of the outer wall of the transfer center frame 8, and a rotating slot is opened at the center of the inner walls of the front limit sleeve 6 and the rear limit sleeve 7, and a cutting mechanism is arranged at the front side of the sawing base 1 corresponding to the predetermined cutting position.
[0024] In this embodiment, preferably, the cutting mechanism includes a front fixed seat 11, and a plurality of sawing telescopic hydraulic cylinders 12 are buried at equal intervals on the rear side of the front fixed seat 11, and the inner rods of the plurality of sawing telescopic hydraulic cylinders 12 are fixedly connected to a sawing slide 13 toward the rear, and a plurality of sawing slide frames 15 are slidably connected to the sawing slide 13, and a sawing machine 16 and a grinding wheel grinder 17 are fixedly connected to the rear side of the sawing slide frame 15 through a cross arm, and the sawing machine 16 and the grinding wheel grinder 17 correspond to the center positions of the upper and lower transfer grooves 9 on the front side of the transfer center frame 8 Setting; through the front side fixed seat 11 and the sawing telescopic hydraulic cylinder 12, the multiple sawing telescopic hydraulic cylinders 12 in the front side fixed seat 11 synchronously telescope to drive the sawing slide 13 to move closer to and away from the transfer center frame 8, thereby driving the sawing machine 16 and the grinding wheel grinder 17 on the sawing slide frame 15 to saw and grind the incision of the rod. The sawing machine 16 and the grinding wheel grinder 17 can directly use the existing electric circular saw and electric grinding wheel, and directly drive the circular saw blade and the circular grinding wheel to rotate through the reduction motor. The structure is simple, easy to use, and can be disassembled and maintained separately.
[0025] In this embodiment, preferably, the upper center of the sawing slide 13 is fixedly connected with a T-shaped slide rail 14, and the sawing slide frame 15 is slidably sleeved on the T-shaped slide rail 14, the sawing slide frame 15 is an L-shaped structure, and the L-shaped vertical section is threadedly connected with the cross arm of the sawing machine 16 and the grinding wheel grinder 17 by bolts, and the bottom of the L-shaped horizontal section of the sawing slide frame 15 is provided with a T-shaped slide groove, and the upper center of the L-shaped horizontal section is threadedly connected with a fastening knob bolt 1 8. The bottom of the tightening knob bolt 18 passes through the sawing slide frame 15 and abuts against the upper center of the T-shaped slide rail 14. The sliding cooperation between the T-shaped slide rail 14 and the horizontal section of the sawing slide frame 15 facilitates the horizontal movement of the sawing slide frame 15. The tightening knob bolt 18 can fix the position of the sawing slide frame 15 on the T-shaped slide rail 14, and the sawing slide frame 15 can be positioned and fixed according to the sawing position.
[0026] In this embodiment, preferably, the upper ends of the sawing slide 13 are fixedly connected with ball rows 23 at the front and rear, and the balls at the upper ends of the ball rows 23 are against the bottom of the sawing slide frame 15; through the setting of the ball rows 23, the ball rows 23 can protrude the bottom of the sawing slide frame 15, reduce the movement resistance of the sawing slide frame 15, and facilitate the horizontal adjustment of the sawing slide frame 15.
[0027] In this embodiment, preferably, the left side of the sawing base 1 is fixedly connected with a hydraulic station 19, and the upper end of the hydraulic station 19 is symmetrically fixedly connected with two alignment telescopic hydraulic cylinders 20, the inner rods of the two alignment telescopic hydraulic cylinders 20 are inwardly penetrated through the corresponding side baffle 4, and the ends of the inner rods of the two alignment telescopic hydraulic cylinders 20 are fixedly connected with a pushing plate 21, the pushing plate 21 is slidably sleeved on the central rotating shaft 3, the size of the pushing plate 21 is the same as the size of the transfer center frame 8, and the central circular hole of the pushing plate 21 is slightly larger than the size of the central rotating shaft 3, and the two The liquid inlets of the alignment telescopic hydraulic cylinder 20 and the multiple sawing telescopic hydraulic cylinders 12 are connected to the output distribution valve of the hydraulic station 19 through a pipeline; through the set hydraulic station 19, the hydraulic station 19 can drive the alignment telescopic hydraulic cylinder 20 and the sawing telescopic hydraulic cylinder 12 to extend and retract, and through the set alignment telescopic hydraulic cylinder 20, the alignment telescopic hydraulic cylinder 20 completes the loading port at the upper end of the transfer center frame 8, and on one side of the extension and retraction, the left end of the rod is pushed by the pushing plate 21, so that the right end of the rod is against the side baffle 4, completing the alignment and calibration of the rod, so as to maintain the accuracy of sawing.
[0028] In this embodiment, preferably, a feed guide plate 22 is fixedly connected to the upper rear end of the rear limiting sleeve 7, and a material guide slope 24 is fixedly connected to the upper center of the sawing base 1, and the material guide slope 24 is arranged to be inclined downward at the rear side of the upper end, and a material receiving rack 25 is fixedly connected to the rear side of the sawing base 1; through the set feed guide plate 22, the feed guide plate 22 can guide the inserted rods to the transfer trough 9 of the transfer center frame 8, and through the set material guide slope 24 and the material receiving rack 25, the material guide slope 24 can guide the rods sawed at the bottom of the transfer center frame 8 to the rear side, and are received and collected by the material receiving rack 25, which is convenient for the subsequent transfer of the material receiving rack 25, and a horizontal conveyor belt can be installed on the material receiving rack 25 to assist in conveying it out, thereby further improving the handling efficiency of the rods after sawing.
[0029] In the present embodiment, preferably, a key groove is opened at the upper end of the outer wall of the central rotating shaft 3, and the multiple transfer center frames 8 are slidably sleeved on the central rotating shaft 3, and the inner wall of the central sliding hole of the transfer center frame 8 corresponds to the key groove on the upper end of the central rotating shaft 3 and is fixedly connected with a translation slider 10, and both ends of the translation slider 10 extend outward, and the center thread of the extended position is connected with a positioning bolt; through the setting of the translation slider 10, the translation slider 10 can ensure that the transfer center frame 8 rotates with the central rotating shaft 3, and at the same time, the horizontal position of the transfer center frame 8 can be fixed by the positioning bolts on the translation slider 10, which is convenient for adjusting the position of the transfer center frame 8.
[0030] The working principle and use process of the utility model: before using the device, the position of the adjacent transfer center frame 8 is adjusted according to the sawing position, and then the sawing slide frame 15 corresponding to the number of sawing positions is fixed to the upper end of the sawing slide seat 13, corresponding to multiple sawing position settings, the rod is put into the transfer center frame 8 from the notch position of the front limit sleeve 6 and the rear limit sleeve 7, the indexer drives the transfer center frame 8 to rotate sixty degrees, and the transfer center frame 8 is used to transfer the rod forward to the transfer groove 9 position on the clockwise side, and the rod in the transfer groove 9 at the upper end of the front side is cut by the sawing mechanism, and the cut rod continues to be transferred by the transfer center frame 8 to the transfer groove 9 position at the lower front side, and the cut rod finally falls at the gap between the front limit sleeve 6 and the rear limit sleeve 7 at the lower side, so that each rod can be sawed separately continuously, ensuring the sawing efficiency while reducing the sawing resistance, and effectively avoiding the overheating damage of the saw blade.
[0031] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A sawing device for bar processing, characterized in that: The sawing base (1) comprises a sawing base (1), wherein both sides of the upper end of the sawing base (1) are fixedly connected to side rotating frames (2), and the centers of the side rotating frames (2) on both sides are rotatably connected to a central rotating shaft (3), and the outer side of one side of the side rotating frame (2) is fixedly connected to a dividing device, and the output key hole of the dividing device is fixedly connected to the outer end of the central rotating shaft (3), and the outer wall of the central rotating shaft (3) is provided with a plurality of transfer center frames (8), and the outer side of the transfer center frame (8) is provided with six transfer grooves (9) in a circular array, and the side rotating frames (2) on both sides are fixedly connected to the inner side. There are side baffles (4), and a plurality of rotating sleeve slides (5) are fixedly connected between the side baffles (4) on both sides, and the plurality of rotating sleeve slides (5) are divided into two groups, and the two groups of rotating sleeve slides (5) correspond to a plurality of transfer center frames (8) and are respectively slidably connected to a plurality of pairs of front limit sleeves (6) and rear limit sleeves (7), a circle of convex rings is arranged at the center of the outer wall of the transfer center frame (8), and a rotating slot is correspondingly opened at the center of the inner wall of the front limit sleeve (6) and the rear limit sleeve (7), and a cutting mechanism is arranged at the front side of the sawing base (1) corresponding to the predetermined cutting position.
2. A sawing device for bar processing according to claim 1, characterized in that: The cutting mechanism comprises a front fixed seat (11), and a plurality of sawing telescopic hydraulic cylinders (12) are buried at equal intervals on the rear side of the front fixed seat (11), and the inner rods of the plurality of sawing telescopic hydraulic cylinders (12) are fixedly connected to a sawing slide seat (13) facing backward, and a plurality of sawing slide frames (15) are slidably connected to the sawing slide seat (13), and a sawing machine (16) and a grinding wheel grinder (17) are fixedly connected to the rear side of the sawing slide frame (15) through a cross arm, and the sawing machine (16) and the grinding wheel grinder (17) are arranged at the center positions of the upper and lower transfer grooves (9) on the front side of the transfer center frame (8) corresponding to each other.
3. A sawing device for bar processing according to claim 2, characterized in that: The upper center of the sawing slide (13) is fixedly connected with a T-shaped slide rail (14), and the sawing slide frame (15) is slidably sleeved on the T-shaped slide rail (14). The sawing slide frame (15) is an L-shaped structure, and the vertical section of the L-shape is threadedly connected with the horizontal arms of the sawing machine (16) and the grinding wheel grinder (17) through bolts. The bottom of the L-shaped horizontal section of the sawing slide frame (15) is provided with a T-shaped slide groove, and the upper center of the L-shaped horizontal section is threadedly connected with a tightening knob bolt (18). The bottom of the tightening knob bolt (18) passes through the sawing slide frame (15) and abuts against the upper center of the T-shaped slide rail (14).
4. A sawing device for bar processing according to claim 3, characterized in that: The upper ends of the sawing slide seat (13) are fixedly connected with a ball row (23) at the front and rear ends, and the balls at the upper ends of the ball row (23) abut against the bottom of the sawing slide frame (15).
5. A sawing device for bar processing according to claim 2, characterized in that: The left side of the sawing base (1) is fixedly connected to a hydraulic station (19), and the upper end of the hydraulic station (19) is symmetrically fixedly connected to two alignment telescopic hydraulic cylinders (20), the inner rods of the two alignment telescopic hydraulic cylinders (20) are inwardly penetrated through the corresponding side baffle (4), and the ends of the inner rods of the two alignment telescopic hydraulic cylinders (20) are fixedly connected to a push plate (21), and the push plate (21) is slidably sleeved on the central rotating shaft (3), and the liquid inlets of the two alignment telescopic hydraulic cylinders (20) and the plurality of sawing telescopic hydraulic cylinders (12) are connected to the output distribution valve of the hydraulic station (19) through pipelines.
6. A sawing device for bar processing according to claim 1, characterized in that: The rear upper end of the rear limiting sleeve (7) is fixedly connected to a feed guide plate (22), and the center of the upper end of the sawing base (1) is fixedly connected to a material guide slope (24), the material guide slope (24) is arranged with the rear side of the upper end tilted downward, and the rear side of the sawing base (1) is fixedly connected to a material receiving frame (25).
7. The sawing device for bar processing according to claim 1, characterized in that: A keyway is provided at the upper end of the outer wall of the central rotating shaft (3), and a plurality of the transfer center frames (8) are slidably sleeved on the central rotating shaft (3), and a translation slider (10) is fixedly connected to the inner wall of the central sliding hole of the transfer center frame (8) corresponding to the keyway at the upper end of the central rotating shaft (3), and both ends of the translation slider (10) extend outward, and a positioning bolt is threadedly connected to the center of the extended position.