Flattening machining device for machined part

By designing a leveling processing device for mechanical processing parts including lifting cylinders and adjusting cylinders, the problem of collision between grinding wheels and clamping blocks and fixing mechanical processing parts of different sizes is solved, and the smooth progress of leveling processing and diverse adaptation is achieved.

CN222471843UActive Publication Date: 2025-02-14QINGDAO HONGHUI PRECISION MACHINERY CO LTD
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Patent Information

Application Number
CN202421272248.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-14
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

When the existing machined parts are processed with different thicknesses and sizes, the grinding wheel is prone to collide with the clamp, affecting the processing effect, and it is difficult to fix the machined parts of different sizes.

Method used

A leveling processing device including a processing table, a grinding mechanism and a clamping mechanism is designed. Through two sets of lifting cylinders and adjusting cylinders, the clamping position of the clamping block and the contact point of the grinding wheel can be adjusted to prevent collision between the grinding wheel and the grinding block.

Benefits of technology

It effectively avoids collision between the grinding wheel and the clamp, ensures the normal progress of flattening, and can conveniently fix machined parts of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of machining equipment, in particular to a flattening device for machined parts, which can effectively prevent a grinding wheel from colliding with a clamping block, enable flattening to be normally carried out and facilitate fixing of the machined parts with different sizes. Comprising a machining table, four supporting legs are arranged at the bottom of the machining table, two sets of fixing frames are symmetrically and fixedly connected to the top end of the machining table, two sets of lifting air cylinders are fixedly installed on the two sets of fixing frames respectively, a lifting plate is slidably installed on four sets of guide columns in a sleeving mode through matching of guide holes, and a guide groove is formed in the middle of the lifting plate; two sets of notches are symmetrically formed in the left side and the right side of the machining table, the output ends of the two sets of clamping air cylinders are fixedly connected with clamping plates, the top ends of the clamping plates and the top end of the T-shaped adjusting plate are horizontal, T-shaped sliding grooves are formed in the inner sides of the two sets of clamping plates, and two sets of clamping blocks are slidably arranged on the two sets of clamping plates through cooperation of the T-shaped sliding grooves; the upper and lower ends of the clamping block are horizontal to the upper and lower ends of the clamping plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing equipment, in particular to a flat processing device for mechanical processing parts. Background Art

[0002] Machining refers to the process of changing the shape, size or performance of a workpiece through a mechanical device. It can be divided into cutting and pressure processing according to the difference in processing methods. It refers to the entire process of making products from raw materials. For machine production, it includes the transportation and storage of raw materials, production preparation, blank manufacturing, parts processing and heat treatment. When there are burrs and uneven protrusions on the surface of the workpiece, it is even more necessary to perform mechanical processing to grind its surface to make it smooth. While grinding, attention should also be paid to the smoothness of the workpiece surface.

[0003] The existing leveling processing device for machined parts places the machined part on the upper side of the fixed table, and then rotates the handle to make the external threaded rod drive the clamping block to limit and fix the machined part. In this way, the machined part is not easily displaced during the leveling processing. However, the thickness of different machined parts is different. If the thickness of the machined part is less than the height of the clamping block, the grinding wheel may collide with the clamping block during the leveling processing, affecting the normal processing. In addition, the sizes of different machined parts are also different, which makes it inconvenient to fix machined parts of different sizes. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a flattening device for machined parts, which can effectively avoid the collision between the grinding wheel and the clamping block, enable the flattening process to proceed normally, and facilitate the fixation of machined parts of different sizes.

[0005] Technical Solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flat processing device for machined parts, comprising a processing table, a grinding mechanism and a clamping mechanism, the processing table is provided with four legs at the bottom, the grinding mechanism comprises two sets of lifting cylinders, the top of the processing table is symmetrically fixedly connected with two sets of fixing frames, the two sets of lifting cylinders are respectively fixedly installed on the two sets of fixing frames, the output ends of the two sets of lifting cylinders are fixedly connected with lifting plates, the two sets of fixing frames are fixedly connected with the top of the processing table, four sets of guide holes are symmetrically provided on the lifting plate, the lifting plate is slidably sleeved on the four sets of guide columns through the matching of the guide holes, a guide groove is provided in the middle of the lifting plate, a guide plate is slidably installed on the lifting plate through the matching of the guide groove, a double-axis motor is fixedly installed on the guide plate, a gear is fixedly connected to the top output end of the double-axis motor, the top of the lifting plate is fixedly connected with a vertical plate, and the front end of the vertical plate A rack is fixedly installed, and the gear is meshed with the rack. A grinding wheel is fixedly connected to the output end of the bottom of the dual-axis motor, and proximity switches are fixedly installed at the left and right ends of the guide groove. The clamping mechanism includes two groups of adjusting cylinders, and two groups of supporting frames are fixedly connected to the bottom end of the processing table. The two groups of adjusting cylinders are respectively fixedly installed on the two groups of supporting frames. Two groups of notches are symmetrically arranged on the processing table. Two groups of T-shaped adjusting plates are slidingly arranged on the processing table through the cooperation of the notches. The output ends of the two groups of adjusting cylinders are respectively fixedly connected to the bottom ends of the two groups of T-shaped adjusting plates, and clamping cylinders are fixedly installed in the middle of the outer sides of the two groups of T-shaped adjusting plates. The output ends of the two groups of clamping cylinders are fixedly connected to the clamping plates, and the top ends of the clamping plates are horizontal with the top ends of the T-shaped adjusting plates. T-shaped slide grooves are arranged on the inner sides of the two groups of clamping plates. Two groups of clamping blocks are slidingly arranged on the two groups of clamping plates through the cooperation of the T-shaped slide grooves, and the upper and lower ends of the clamping blocks are horizontal with the upper and lower ends of the clamping plates.

[0007] Preferably, two groups of guide rods are slidably provided on the two groups of T-shaped adjustment plates, the right ends of the two groups of guide rods on the left are fixedly connected to the outer side of the left clamping plate, and the left ends of the two groups of guide rods on the right are fixedly connected to the outer side of the right clamping plate.

[0008] Preferably, the inner sides of the four groups of clamping blocks are fixedly connected with anti-slip rubber pads.

[0009] Preferably, sliding sleeves are fixedly provided in the four groups of guide holes on the lifting plate.

[0010] Preferably, reinforcing plates are fixedly connected between the front and rear ends of the two groups of fixing frames and the top of the processing table.

[0011] Compared with the prior art, the utility model has the following beneficial effects: when in use, the height of the T-shaped adjustment plate is first adjusted according to the thickness and size of the machined workpiece, and then the clamping position of the clamping block is adjusted. When adjusting, the adjusting cylinder is started to pull the T-shaped adjustment plate to slide downward until the top of the T-shaped adjustment plate is lower than the upper surface of the machined workpiece, and then the position of the clamping block is slid and adjusted according to the size of the machined workpiece so that the clamping block can be clamped to the appropriate position of the workpiece, and the clamping cylinder is started to push the clamping plate to move inward, so that the clamping block clamps and fixes the machined workpiece, and then polishing and leveling are performed, and the lifting cylinder and the dual-axis motor are started, and the lifting cylinder is started to push the lifting cylinder to move the lifting plate along the guide column. Slide downward, the lifting plate drives the dual-axis motor to move downward, so that the grinding wheel begins to contact the upper surface of the workpiece, and by starting the dual-axis motor, the dual-axis motor drives the gear and the grinding wheel to rotate, and the machined part is grinded by the rotation of the grinding wheel. When the gear rotates, the guide plate slides along the guide groove through the engagement with the rack. When the guide plate slides close to the proximity switch, the control system changes the direction of the dual-axis motor, so that the grinding wheel reciprocates and grinds the surface of the machined part. During the grinding process, since the upper edge height of the clamp block is lower than the upper surface of the machined part, the grinding wheel will not contact the clamp block when it reciprocates, ensuring smooth grinding work, thereby effectively avoiding the collision between the grinding wheel and the clamp block, allowing the leveling process to proceed normally, and facilitating the fixation of machined parts of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;

[0013] Figure 2 It is a schematic diagram of the bottom axonometric structure of the utility model;

[0014] Figure 3 It is a partial axonometric structural diagram of the grinding mechanism in the utility model;

[0015] Figure 4 It is a schematic diagram of the axonometric structure of the T-shaped adjustment plate in the utility model;

[0016] Figure 5 It is a schematic diagram of the axonometric structure of the clamping block in the utility model;

[0017] Markings in the attached drawings: 1. Processing table; 2. Fixed frame; 3. Lifting cylinder; 4. Lifting plate; 5. Guide column; 6. Guide plate; 7. Dual-axis motor; 8. Vertical plate; 9. Gear; 10. Rack; 11. Grinding wheel; 12. Proximity switch; 13. Adjusting cylinder; 14. Support frame; 15. T-shaped adjusting plate; 16. Clamping cylinder; 17. Clamping plate; 18. Clamping block; 19. Guide rod; 20. Anti-slip rubber pad; 21. Sleeve; 22. Reinforcement plate. DETAILED DESCRIPTION

[0018] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention. Example

[0019] See also Figure 1-Figure 5The utility model is a flat processing device for machined parts, comprising a processing table 1, wherein the bottom of the processing table 1 is provided with four legs, the top of the processing table 1 is symmetrically fixedly connected with two groups of fixed frames 2, two groups of lifting cylinders 3 are respectively fixedly installed on the two groups of fixed frames 2, the output ends of the two groups of lifting cylinders 3 are fixedly connected with lifting plates 4, the two groups of fixed frames 2 are fixedly connected with the top of the processing table 1 with two groups of guide columns 5, the lifting plate 4 is symmetrically provided with four groups of guide holes, the lifting plate 4 is slidably sleeved on the four groups of guide columns 5 through the cooperation of the guide holes, a guide groove is provided in the middle of the lifting plate 4, a guide plate 6 is slidably installed on the lifting plate 4 through the cooperation of the guide groove, a dual-axis motor 7 is fixedly installed on the guide plate 6, a gear 9 is fixedly connected to the top output end of the dual-axis motor 7, a vertical plate 8 is fixedly connected to the top of the lifting plate 4, a rack 10 is fixedly installed at the front end of the vertical plate 8, the gear 9 is meshed with the rack 10, and the dual-axis motor A grinding wheel 11 is fixedly connected to the output end at the bottom of the machine 7, and proximity switches 12 are fixedly installed at the left and right ends of the guide groove. Two groups of support frames 14 are fixedly connected to the bottom end of the processing table 1. Two groups of adjusting cylinders 13 are fixedly installed on the two groups of support frames 14 respectively. Two groups of notches are symmetrically arranged on the processing table 1. Two groups of T-shaped adjusting plates 15 are slidingly arranged on the processing table 1 through the cooperation of the notches. The output ends of the two groups of adjusting cylinders 13 are fixedly connected to the bottom ends of the two groups of T-shaped adjusting plates 15 respectively. A clamping cylinder 16 is fixedly installed in the middle of the outer sides of the two groups of T-shaped adjusting plates 15. The output ends of the two groups of clamping cylinders 16 are fixedly connected to clamping plates 17, and the top of the clamping plate 17 is horizontal with the top of the T-shaped adjusting plate 15. T-shaped slide grooves are arranged on the inner sides of the two groups of clamping plates 17. Two groups of clamping blocks 18 are slidingly arranged on the two groups of clamping plates 17 through the cooperation of the T-shaped slide grooves, and the upper and lower ends of the clamping blocks 18 are horizontal with the upper and lower ends of the clamping plates 17.When in use, first adjust the height of the T-shaped adjustment plate 15 according to the thickness and size of the machined workpiece, and then adjust the clamping position of the clamping block 18. During the adjustment, start the adjusting cylinder 13 to make the adjusting cylinder 13 pull the T-shaped adjustment plate 15 to slide downward until the top of the T-shaped adjustment plate 15 is lower than the upper surface of the machined workpiece, and then slide and adjust the position of the clamping block 18 according to the size of the machined workpiece so that the clamping block 18 can be clamped to the appropriate position of the workpiece, and start the clamping cylinder 16 to make the clamping cylinder 16 push the clamping plate 17 to move inward, so that the clamping block 18 clamps and fixes the machined workpiece, and then polish and level it, start the lifting cylinder 3 and the dual-axis motor 7, and start the lifting cylinder 3 to make the lifting cylinder 3 push the lifting plate 4 to slide downward along the guide column 5, and the lifting plate 4 drives the dual-axis motor 7 to move downward, so that the grinding wheel 11 begins to contact the upper surface of the workpiece. By starting the dual-axis motor 7, the dual-axis motor 7 drives the gear 9 and the grinding wheel 11 to rotate, and the machined workpiece is grinded by the rotation of the grinding wheel 11. When the gear 9 rotates, it meshes with the rack 10 to make the guide plate 6 slide along the guide groove. When the guide plate 6 slides close to the proximity switch 12, the control system changes the direction of the dual-axis motor 7, so that the grinding wheel 11 reciprocates and grinds the surface of the machined workpiece. During the grinding process, since the upper edge height of the clamping block 18 is lower than the upper surface of the machined workpiece, the grinding wheel 11 will not contact the clamping block 18 when it reciprocates, ensuring the smooth grinding work, thereby effectively avoiding the collision between the grinding wheel and the clamping block, allowing the flattening process to proceed normally, and facilitating the fixing of machined workpieces of different sizes. ;

[0020] Two groups of guide rods 19 are slidably provided on the two groups of T-shaped adjustment plates 15. The right ends of the two groups of guide rods 19 on the left are fixedly connected to the outer side of the left clamping plate 17, and the left ends of the two groups of guide rods 19 on the right are fixedly connected to the outer side of the right clamping plate 17. By providing the guide rods 19, the clamping plate 17 can be made more stable when moving.

[0021] The inner sides of the four groups of clamping blocks 18 are all fixedly connected with anti-skid rubber pads 20; by providing the anti-skid rubber pads 20, the clamping blocks 18 can clamp the machined parts more tightly and firmly.

[0022] Sliding sleeves 21 are fixedly disposed in the four groups of guide holes on the lifting plate 4 ; by providing the sliding sleeves 21 , the lifting plate 4 can slide on the guide pillars 5 more smoothly.

[0023] A reinforcing plate 22 is fixedly connected between the front and rear ends of the two groups of the fixing frames 2 and the top of the processing table 1; by providing the reinforcing plate 22, the connection between the fixing frames 2 and the processing table 1 can be made more firm and stable.

[0024] The utility model is a flattening processing device for machined parts. Its working principle is that when in use, the height of the T-shaped adjustment plate 15 is adjusted according to the thickness and size of the machined parts, and then the clamping position of the clamping block 18 is adjusted. When adjusting, the adjusting cylinder 13 is started to pull the T-shaped adjustment plate 15 to slide downward until the top of the T-shaped adjustment plate 15 is lower than the upper surface of the machined parts. Then, according to the size of the machined parts, the position of the clamping block 18 is slid and adjusted so that the clamping block 18 can be clamped to the appropriate position of the workpiece. By starting the clamping cylinder 16, the clamping cylinder 16 pushes the clamping plate 17 to move inward, so that the clamping block 18 clamps and fixes the machined parts, and then polishes and flattens them. The lifting cylinder 3 and the dual-axis motor 7 are started. , by starting the lifting cylinder 3, the lifting cylinder 3 pushes the lifting plate 4 to slide downward along the guide column 5, and the lifting plate 4 drives the dual-axis motor 7 to move downward, so that the grinding wheel 11 begins to contact the upper surface of the workpiece, and by starting the dual-axis motor 7, the dual-axis motor 7 drives the gear 9 and the grinding wheel 11 to rotate, and the machined part is grinded by the rotation of the grinding wheel 11. When the gear 9 rotates, the guide plate 6 slides along the guide groove through the engagement with the rack 10. When the guide plate 6 slides close to the proximity switch 12, the control system changes the direction of the dual-axis motor 7, so that the grinding wheel 11 reciprocates and grinds the surface of the machined part. During the grinding process, since the upper edge height of the clamping block 18 is lower than the upper surface of the machined part, the grinding wheel 11 will not contact the clamping block 18 when it moves back and forth, thereby ensuring smooth grinding.

[0025] The utility model is a flattening processing device for machined parts, and its installation method, connection method or setting method are all common mechanical methods, and can be implemented as long as they can achieve their beneficial effects; the lifting electric cylinder, dual-axis motor, clamping cylinder, proximity switch and regulating cylinder of the utility model are purchased on the market, and technicians in this industry only need to install and operate them according to the accompanying instruction manual.

[0026] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A flattening device for machined parts, comprising a processing table (1), characterized in that: It also includes a grinding mechanism and a clamping mechanism; A processing table (1), wherein the bottom of the processing table (1) is provided with four supporting legs; The grinding mechanism comprises two groups of lifting cylinders (3), the top of the processing table (1) is symmetrically fixedly connected with two groups of fixing frames (2), the two groups of lifting cylinders (3) are respectively fixedly installed on the two groups of fixing frames (2), the output ends of the two groups of lifting cylinders (3) are both fixedly connected with lifting plates (4), the two groups of fixing frames (2) are both fixedly connected with the top of the processing table (1) with two groups of guide columns (5), the lifting plates (4) are symmetrically provided with four groups of guide holes, the lifting plates (4) are slidably sleeved on the four groups of guide columns (5) through the matching of the guide holes, and the lifting plates (4) are respectively fixedly installed on the two groups of fixing frames (2). A guide groove is provided in the middle of the plate (4), a guide plate (6) is slidably mounted on the lifting plate (4) through the cooperation of the guide groove, a double-axis motor (7) is fixedly mounted on the guide plate (6), a gear (9) is fixedly connected to the top output end of the double-axis motor (7), a vertical plate (8) is fixedly connected to the top of the lifting plate (4), a rack (10) is fixedly mounted on the front end of the vertical plate (8), the gear (9) is meshed with the rack (10), a grinding wheel (11) is fixedly connected to the bottom output end of the double-axis motor (7), and proximity switches (12) are fixedly mounted on both left and right ends of the guide groove; The clamping mechanism comprises two groups of adjusting cylinders (13), the bottom end of the processing table (1) is fixedly connected to two groups of support frames (14), the two groups of adjusting cylinders (13) are respectively fixedly mounted on the two groups of support frames (14), the processing table (1) is provided with two groups of notches symmetrically on the left and right, the processing table (1) is provided with two groups of T-shaped adjusting plates (15) through the cooperation and sliding of the notches, the output ends of the two groups of adjusting cylinders (13) are respectively fixedly connected to the bottom ends of the two groups of T-shaped adjusting plates (15), and the two groups of adjusting cylinders (13) are respectively fixedly connected to the bottom ends of the two groups of T-shaped adjusting plates (15). A clamping cylinder (16) is fixedly installed in the middle of the outer side of the two sets of T-shaped adjustment plates (15), and the output ends of the two sets of clamping cylinders (16) are fixedly connected to the clamping plates (17), and the top of the clamping plates (17) is level with the top of the T-shaped adjustment plate (15). The inner sides of the two sets of clamping plates (17) are provided with T-shaped sliding grooves. Two sets of clamping blocks (18) are slidably provided on the two sets of clamping plates (17) through the cooperation of the T-shaped sliding grooves, and the upper and lower ends of the clamping blocks (18) are level with the upper and lower ends of the clamping plates (17).

2. A flattening device for machined parts according to claim 1, characterized in that: Two groups of guide rods (19) are slidably provided on the two groups of T-shaped adjustment plates (15), the right ends of the two groups of guide rods (19) on the left side are fixedly connected to the outer side of the left clamping plate (17), and the left ends of the two groups of guide rods (19) on the right side are fixedly connected to the outer side of the right clamping plate (17).

3. A flattening device for machined parts according to claim 2, characterized in that: The inner sides of the four groups of clamping blocks (18) are all fixedly connected with anti-slip rubber pads (20).

4. A flattening device for machined parts according to claim 3, characterized in that: Sliding sleeves (21) are fixedly disposed in the four groups of guide holes on the lifting plate (4).

5. A flattening device for machined parts according to claim 4, characterized in that: Reinforcement plates (22) are fixedly connected between the front and rear ends of the two sets of fixing frames (2) and the top of the processing table (1).

Citation Information

Cited By

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