Angle-adjustable turnover mechanism for assembly type steel structure production

By designing a flip mechanism for production of prefabricated steel structures including flip components, buffer components and pressure measuring components, the problems of inconvenient adjustment of the flip angle of steel structures and insufficient pressure buffering of hydraulic rods in the prior art are solved, and the steel structure is realized Flexible flip and safe and stable production process.

CN222472170UActive Publication Date: 2025-02-14山东金宇钢构有限公司
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420106658.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2025-02-14
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

The existing flip mechanism for prefabricated steel structure production is not convenient to adjust the 360° flip angle of the steel structure as needed, and it is difficult to buffer the hydraulic rod pressure when clamping the steel structure, which may cause damage to the surface of the steel structure.

Method used

A flip mechanism for production of prefabricated steel structures including flip components, buffer components and pressure measuring components is designed. The flip assembly realizes 360° flip of the steel structure through gear rings and transmission gears; the buffer assembly uses springs and threaded columns to buffer the pressure of the hydraulic rod; the pressure measuring assembly monitors the pressure of the hydraulic rod through pressure sensors and controllers, and when the pressure is too high An alarm is issued when

Benefits of technology

The flexible 360° flip angle adjustment of the steel structure is realized, which avoids the impact of the expansion and contraction of the hydraulic rod on the surface of the steel structure, improves the convenience and safety of the flip mechanism, and reminds the operator to adjust the hydraulic rod pressure in time.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222472170U_ABST
    Figure CN222472170U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of angle-adjustable turnover mechanisms for assembly type steel structure production, and discloses an angle-adjustable turnover mechanism for assembly type steel structure production, which comprises a main machine shell, a rotating bearing is fixedly connected in the main machine shell, and a turnover component is fixedly connected on the surface of the rotating bearing. According to the angle-adjustable turnover mechanism for production of the assembled steel structure, through the arrangement of the turnover assembly and the rotating bearing, when turnover is needed in production of the steel structure, the two sets of turnover mechanisms are used for clamping the steel structure, starting a driving motor and driving a driving gear to rotate, and then the driving gear drives a transmission gear to a gear ferrule, so that an inner ring of the rotating bearing rotates; and the steel structure is extruded and clamped by two sets of hydraulic rods on the inner wall of the rotating bearing, so that the effect of overturning the steel structure for machining is achieved, meanwhile, the overturning angle of the steel structure is conveniently adjusted through a driving motor, and the convenience of the overturning mechanism is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of an angle-adjustable turning mechanism for the production of assembled steel structures, in particular to an angle-adjustable turning mechanism for the production of assembled steel structures. Background Art

[0002] An angle-adjustable flipping mechanism for the production of assembled steel structures is usually designed to be able to flexibly rotate and adjust the angle of steel structure elements during the production process. The main purpose of this mechanism is to facilitate workers to flip, rotate or adjust the steel structure at different manufacturing stages to make it easier to perform processes such as welding, processing and assembly. This angle-adjustable flipping mechanism can significantly improve efficiency and reduce manual labor when manufacturing assembled steel structures, while ensuring safety and accuracy during the production process. Therefore, there is a need for an angle-adjustable flipping mechanism for the production of assembled steel structures, which is convenient for adjusting the 360° flipping angle of the steel structure and buffering the pressure of the hydraulic rod as needed.

[0003] A combined H-shaped steel flip frame for assembled steel structure buildings disclosed in the announcement number CN211387510U includes a plurality of flip frames arranged in a straight line, the flip frame includes a base, two rotating seats and a flip mechanism, the two rotating seats are symmetrically arranged at both ends of the length direction of the base, the two ends of the flip mechanism are rotatably connected to the two rotating seats, the flip mechanism is a rectangular frame structure, the flip mechanism includes a pair of side plates arranged along the length direction of the base and a pair of baffles arranged along the vertical direction of the base, the H-shaped steel is placed on the flip mechanism, at least one locking plate is arranged on the outside of the baffle, one end of the locking plate is fixedly installed on the outside of the baffle by bolts, and the other end is bent to the inside of the baffle to form a hook. The combined H-shaped steel flip frame for assembled steel structure buildings provided by the utility model provides a stable support for H-shaped steels that need to be welded, and can flexibly flip the H-shaped steel without the help of a lifting mechanism, so as to achieve the welding of the weld on one side of the H-shaped steel, thereby greatly improving the production efficiency.

[0004] However, the combined H-shaped steel flip frame for prefabricated steel structure buildings has the following disadvantages: during the production of the steel structure, it is not convenient to adjust the 360° flip angle of the steel structure as needed, thereby improving the convenience of the flip mechanism; at the same time, when clamping the steel structure, it is not easy to buffer the pressure of the hydraulic rod to avoid the impact of the hydraulic rod extension and contraction on the surface of the steel structure and cause damage. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The technical problem solved by the utility model is to provide an angle-adjustable flipping mechanism for the production of assembled steel structures, which is highly practical and can be easily operated and has a relatively simple structure. It solves the problem in the above-mentioned background technology that it is inconvenient to adjust the 360° flipping angle of the steel structure as needed and to buffer the pressure of the hydraulic rod.

[0007] (II) Technical solution

[0008] To achieve the above purpose, the utility model is implemented through the following technical solutions: an angle-adjustable flipping mechanism for the production of assembled steel structures, comprising a main engine housing, a rotating bearing is fixedly connected to the interior of the main engine housing, a flipping assembly is fixedly connected to the surface of the rotating bearing, two groups of hydraulic rods are fixedly connected to the interior of the rotating bearing, a support plate is fixedly connected to the bottom of the hydraulic rod, two groups of buffer assemblies are slidably connected to the surface of the support plate, and a pressure measuring assembly is fixedly connected to the surface of the support plate.

[0009] As a further solution of the utility model, the flip assembly includes a gear ring fixedly connected to the surface of the rotating bearing, the surface of the gear ring is meshed with a transmission gear, and one side of the transmission gear is meshed with a driving gear, and the driving gear is convenient for transmitting power.

[0010] As a further solution of the utility model, the buffer assembly includes a threaded column slidably connected to the surface of the support plate, a spring is sleeved on the surface of the threaded column, a threaded sleeve is threadedly connected to the surface of the threaded column, the bottom of the threaded column is fixedly connected to a pressure plate, and the threaded sleeve facilitates the adjustment of spring damping.

[0011] As a further solution of the utility model, the pressure measuring assembly includes a pressure sensor fixedly connected to the surface of the support plate, one end of the pressure sensor is electrically connected to a controller via a power line, and one end of the controller is electrically connected to an audible and visual alarm light via a power line, and the audible and visual alarm light is convenient for issuing an alarm.

[0012] As a further solution of the utility model, a protective shell is rotatably connected to the surface of the driving gear, and a motor shell is fixedly connected to the surface of the protective shell, so that the motor shell is convenient for protecting the driving motor.

[0013] As a further solution of the utility model, a driving motor is sleeved inside the motor housing, and the pressure plate is convenient for clamping.

[0014] As a further solution of the utility model, the bottom of the main housing is fixedly connected to a support frame, and the bottom of the support frame is fixedly connected to a chassis, which is convenient for increasing stability.

[0015] As a further solution of the utility model, a plurality of suspension holes are provided on the surface of the support frame, and two groups of slide grooves are provided on the surface of the support plate, and the slide grooves facilitate the extension and retraction of the threaded column.

[0016] (III) Beneficial effects

[0017] The utility model provides an angle-adjustable flipping mechanism for the production of assembled steel structures, which has the following beneficial effects:

[0018] 1. The angle-adjustable flipping mechanism for the production of prefabricated steel structures is provided with a flipping assembly and a rotating bearing. When the steel structure needs to be flipped during production, two groups of the mechanism are used to clamp the steel structure, and the driving motor is started to drive the active gear to rotate, and then the active gear drives the transmission gear to the gear ring, so that the inner ring of the rotating bearing rotates, and the steel structure is squeezed and clamped by two groups of hydraulic rods on the inner wall of the rotating bearing, thereby achieving the effect of flipping the steel structure for processing. At the same time, it is convenient to adjust the flipping angle of the steel structure through the driving motor, thereby improving the convenience of the flipping mechanism.

[0019] 2. The angle-adjustable flipping mechanism for the production of prefabricated steel structures is provided with a buffer component. When clamping the steel structure, the hydraulic rod is started to squeeze the support plate. The pressure of the support plate is transmitted to the spring, so that the spring pushes the pressure plate to be squeezed on the surface of the steel structure. The threaded column expands and contracts inside the spring, and the spring is deformed by force to produce a rebound, thereby achieving the effect of buffering the pressure of the hydraulic rod, avoiding the impact of the expansion and contraction of the hydraulic rod on the surface of the steel structure and causing damage, thereby improving the safety of the flipping mechanism.

[0020] 3. The angle-adjustable flip mechanism used in the production of prefabricated steel structures is equipped with a pressure measuring assembly. When the hydraulic rod is clamped, the support plate is deformed and detected by a pressure sensor. When the pressure on the support plate is too large, the pressure sensor sends a signal to the controller, which controls the sound and light alarm lights to sound an alarm, thereby reminding personnel to promptly inspect and adjust the pressure of the hydraulic rod to prevent the support plate from being over-pressed and damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the split structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the flip assembly of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the pressure measuring assembly of the utility model;

[0025] Figure 5This is a schematic diagram of the structure of the buffer component of the utility model.

[0026] In the figure: 1. main engine housing; 2. rotating bearing; 3. flip assembly; 301. gear ring; 302. transmission gear; 303. driving gear; 4. hydraulic rod; 5. support plate; 6. buffer assembly; 601. threaded column; 602. spring; 603. threaded sleeve; 7. pressure measuring assembly; 701. pressure sensor; 702. controller; 703. sound and light alarm lamp; 8. protective shell; 9. motor shell; 10. driving motor; 11. pressure plate; 12. support frame; 13. chassis. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figures 1 to 5 The utility model provides a technical solution: an angle-adjustable flipping mechanism for assembled steel structure production, comprising a main engine housing 1, a rotating bearing 2 is fixedly connected inside the main engine housing 1, and a flipping assembly 3 is fixedly connected to the surface of the rotating bearing 2. Through the setting of the flipping assembly 3 and the rotating bearing 2, the effect of flipping the steel structure for processing is achieved, and at the same time, it is convenient to adjust the flipping angle of the steel structure by driving the motor 10, thereby improving the convenience of the flipping mechanism. Two groups of hydraulic rods 4 are fixedly connected inside the rotating bearing 2, and a support plate 5 is fixedly connected to the bottom of the hydraulic rod 4. Two groups of buffer assemblies 6 are slidably connected to the surface of the support plate 5. Through the setting of the buffer assemblies 6, the effect of buffering the pressure of the hydraulic rod 4 is achieved, so as to avoid the impact of the hydraulic rod 4 on the surface of the steel structure caused by the extension and contraction of the hydraulic rod 4, thereby improving the safety of the flipping mechanism. A pressure measuring assembly 7 is fixedly connected to the surface of the support plate 5. Through the setting of the pressure measuring assembly 7, personnel are reminded to timely inspect and adjust the pressure of the hydraulic rod 4 to prevent the support plate 5 from being overly pressurized and causing damage.

[0029] The flip assembly 3 includes a gear ring 301 fixedly connected to the surface of the rotating bearing 2, a transmission gear 302 is meshed on the surface of the gear ring 301, and a driving gear 303 is meshed on one side of the transmission gear 302. The driving gear 303 plays a role in transmitting power.

[0030] The buffer assembly 6 includes a threaded column 601 slidably connected to the surface of the support plate 5, a spring 602 is sleeved on the surface of the threaded column 601, a threaded sleeve 603 is threadedly connected to the surface of the threaded column 601, and the bottom of the threaded column 601 is fixedly connected to the pressure plate 11. The setting of the threaded sleeve 603 plays a role in adjusting the damping of the spring 602;

[0031] The pressure measuring assembly 7 includes a pressure sensor 701 fixedly connected to the surface of the support plate 5, one end of the pressure sensor 701 is electrically connected to a controller 702 through a power line, and one end of the controller 702 is electrically connected to an audible and visual alarm light 703 through a power line. The setting of the audible and visual alarm light 703 plays a role in sounding an alarm;

[0032] The surface of the driving gear 303 is rotatably connected with a protective shell 8, and the surface of the protective shell 8 is fixedly connected with a motor shell 9. The motor shell 9 is provided to protect the driving motor 10.

[0033] The motor housing 9 is sleeved with a driving motor 10, which plays a clamping role through the setting of the pressure plate 11;

[0034] The bottom of the host housing 1 is fixedly connected to a support frame 12, and the bottom of the support frame 12 is fixedly connected to a chassis 13. The arrangement of the chassis 13 increases stability.

[0035] A plurality of suspension holes are provided on the surface of the support frame 12, and two sets of slide grooves are provided on the surface of the support plate 5. The slide grooves are provided to facilitate the extension and retraction of the threaded column 601.

[0036] The model of the pressure sensor 701 is: Xingyi CYYZ11A; the model of the controller 702 is: GE 8521-LC-MT; the above parameters and models can be selected according to actual conditions.

[0037] In the utility model, the working steps of the device are as follows:

[0038] Step 1: When the steel structure needs to be turned over during production, two sets of the mechanism are used to clamp the steel structure, and the driving motor 10 is started to drive the driving gear 303 to rotate, and then the driving gear 303 drives the transmission gear 302 to the gear ring 301, so that the inner ring of the rotating bearing 2 rotates, and the steel structure is squeezed and clamped by the two sets of hydraulic rods 4 on the inner wall of the rotating bearing 2;

[0039] Step 2: When clamping the steel structure, start the hydraulic rod 4 so that the hydraulic rod 4 squeezes the support plate 5, and the pressure of the support plate 5 is transmitted to the spring 602, so that the spring 602 pushes the pressure plate 11 to squeeze on the surface of the steel structure, and the threaded column 601 expands and contracts inside the spring 602, and the spring 602 is deformed by force and rebounds;

[0040] The third step: when the hydraulic rod 4 is clamped, the support plate 5 is deformed, and the pressure sensor 701 is used for detection. When the pressure of the support plate 5 is too large, the pressure sensor 701 sends a signal to the controller 702, and the controller 702 controls the sound and light alarm light 703 to sound an alarm.

[0041] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0042] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An angle-adjustable turning mechanism for manufacturing assembled steel structures, comprising a main housing (1), characterized in that: The interior of the main engine housing (1) is fixedly connected to a rotating bearing (2), the surface of the rotating bearing (2) is fixedly connected to a flip assembly (3), the interior of the rotating bearing (2) is fixedly connected to two groups of hydraulic rods (4), the bottom of the hydraulic rods (4) is fixedly connected to a support plate (5), the surface of the support plate (5) is slidably connected to two groups of buffer assemblies (6), and the surface of the support plate (5) is fixedly connected to a pressure measuring assembly (7).

2. The angle-adjustable turning mechanism for fabricated steel structure production according to claim 1, characterized in that: The flip assembly (3) comprises a gear ring (301) fixedly connected to the surface of the rotating bearing (2), a transmission gear (302) meshing on the surface of the gear ring (301), and a driving gear (303) meshing on one side of the transmission gear (302).

3. The angle-adjustable turning mechanism for fabricated steel structure production according to claim 1 is characterized in that: The buffer assembly (6) comprises a threaded column (601) slidably connected to the surface of the support plate (5), a spring (602) is sleeved on the surface of the threaded column (601), a threaded sleeve (603) is threadedly connected to the surface of the threaded column (601), and the bottom of the threaded column (601) is fixedly connected to a pressure plate (11).

4. The angle-adjustable turning mechanism for fabricated steel structure production according to claim 1 is characterized in that: The pressure measuring assembly (7) comprises a pressure sensor (701) fixedly connected to the surface of the support plate (5); one end of the pressure sensor (701) is electrically connected to a controller (702) via a power line; and one end of the controller (702) is electrically connected to an audible and visual alarm light (703) via a power line.

5. The angle-adjustable turning mechanism for fabricated steel structure production according to claim 2 is characterized in that: The surface of the driving gear (303) is rotatably connected to a protective shell (8), and the surface of the protective shell (8) is fixedly connected to a motor shell (9).

6. The angle-adjustable turning mechanism for fabricated steel structure production according to claim 5, characterized in that: A driving motor (10) is sleeved inside the motor housing (9).

7. The angle-adjustable turning mechanism for fabricated steel structure production according to claim 1 is characterized in that: The bottom of the mainframe housing (1) is fixedly connected to a support frame (12), and the bottom of the support frame (12) is fixedly connected to a chassis (13).

8. The angle-adjustable turning mechanism for fabricated steel structure production according to claim 7, characterized in that: The surface of the support frame (12) is provided with a plurality of suspension holes, and the surface of the support plate (5) is provided with two groups of slide grooves.

Citation Information

Patent Citations

  • Combined H-shaped steel roll-over stand for fabricated steel structure building

    CN211387510U