Jig for machining speed reducer rack

Abstract

The utility model relates to the field of speed reducer machining equipment, and discloses a machining jig for a speed reducer rack. The bearing disc is installed on the base and used for placing a speed reducer rack, the bearing disc comprises a plurality of through holes, and the through holes are formed in the top of the bearing disc in a penetrating mode; and the moving part is arranged in the base, and the moving part is arranged to move up and down on the outer ring of the positioning seat. According to the utility model, the rack can move freely on the ball, so that when the rack is positioned by the first positioning part, the center of circle of the rack is positioned on the center of circle of the base, and then the ball is controlled to be withdrawn from the through hole and separated from the rack, so that the position of the rack on the bearing disc is further fixed; the multiple first positioning parts are used for positioning the outer ring of the rack at the same time, the second positioning parts are used for positioning and fixing the inner ring of the rack, and the fixing effect of the machining jig on the speed reducer rack is better.

Description

Technical Field

[0001] The utility model relates to the field of speed reducer processing equipment, in particular to a processing tool for a speed reducer frame. Background Art

[0002] The processing jigs for reducer frames are auxiliary tools designed for the processing of reducer frames, aiming to improve the processing accuracy and efficiency. These jigs play the role of fixing, positioning and guiding during the processing of the frame, ensuring the stability and accuracy of the processing process.

[0003] In the process of processing the reducer frame, it is crucial to ensure that the center of the frame is accurately aligned with the center of the jig. This alignment not only affects the accuracy and efficiency of processing, but is also directly related to the quality stability of the final product. Existing jig designs often ignore this problem, resulting in deviations between the center of the frame and the center of the jig in actual operation, which leads to a series of problems. In order to solve this problem.

[0004] There are some solutions on the market, such as using auxiliary tools such as locating pins or locating blocks, which can improve the centering accuracy of the frame to a certain extent, but the operation is complicated and inefficient. Alternatively, a movable chassis is set on the fixture, and the reducer frame is placed on the chassis. The fixture clamps the reducer frame in the center position by moving the chassis during clamping. However, the chassis is designed to be movable but cannot be effectively fixed. Then, after clamping the reducer frame, the mobility of the chassis may become a problem. This mobility may cause the position of the frame to be unstable or even offset during processing, thereby affecting the processing accuracy and effect. Utility Model Content

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A processing jig for a reducer frame, comprising:

[0007] Base;

[0008] A bearing plate is installed on the base and is used to place the reducer frame. The bearing plate includes a plurality of through holes, and the through holes are opened through the top of the bearing plate;

[0009] A moving part is arranged in the base, and the moving part is arranged to move up and down on the outer ring of the positioning seat;

[0010] The moving part includes a plurality of balls, and the balls are arranged to contact with the reducer frame when passing through the through hole, so as to provide the reducer frame with movement on the carrying plate.

[0011] Also includes:

[0012] A positioning seat, installed on the base, for fixing the inner ring of the reducer frame;

[0013] A plurality of first positioning parts are mounted on the bearing plate and used to fix the outer ring of the reducer frame;

[0014] A plurality of first power sources are mounted on the carrier plate, and a power shaft of the first power source is connected to the first positioning portion;

[0015] The third power source is installed on the base, and the power shaft of the third power source is installed at the bottom of the moving part to control the moving part to move up and down on the outer ring of the positioning seat.

[0016] A mounting groove is provided on the top of the base, and the positioning seat is mounted on the bottom wall of the mounting groove.

[0017] A plurality of grooves are formed on the top of the moving part, and the balls are installed in the grooves.

[0018] The positioning seat comprises:

[0019] A fixing groove is provided on the top of the positioning seat, and a plurality of movable holes are provided on the inner wall of the fixing groove;

[0020] A conical seat, mounted in a fixed groove;

[0021] A plurality of telescopic rods are arranged obliquely at one end close to the conical seat and fit with the conical seat, and are arranged so that when the conical seat moves downward, the plurality of telescopic rods simultaneously move toward the end away from the conical seat;

[0022] A plurality of second positioning parts are installed at one end of the telescopic rod.

[0023] A second power source is installed on the bottom wall of the fixing groove, and a power shaft of the second power source is connected to the bottom of the conical seat for controlling the conical seat to move up and down in the fixing groove.

[0024] A rotating wheel is installed at one end of the telescopic rod close to the conical seat, and the rotating wheel is in contact with the conical seat.

[0025] A moving groove is provided on the inner wall of the moving hole, a moving block is installed on the telescopic rod, the moving block is connected in the moving groove, one end of the moving block is connected to an elastic member, the end of the elastic member away from the moving block is connected to the side wall of the moving groove, and the elastic member is a stainless steel spring.

[0026] As described above, the stirring mechanism provided by the utility model has the following beneficial effects:

[0027] 1. The frame can be moved arbitrarily on the ball bearings. When the frame is positioned at the first positioning portion, the center of the frame is positioned at the center of the base, and then the ball bearings are controlled to withdraw from the through holes and separate from the frame, so that the position of the frame on the carrier plate is further fixed.

[0028] 2. The outer ring of the frame is positioned simultaneously by multiple first positioning parts, and the inner ring of the frame is positioned and fixed by the second positioning part. The processing fixture has a better fixing effect on the reducer frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0030] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0031] Figure 3 It is a schematic diagram of the three-dimensional structure of the base, the positioning seat, the moving part, the carrying plate, the ball bearing, the first positioning part and the second positioning part of the utility model;

[0032] Figure 4 It is a schematic diagram of the cross-sectional structure of the base, the positioning seat, the moving part, the bearing plate, the ball bearing, the first positioning part and the second positioning part of the utility model;

[0033] Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0034] The reference numerals in the figure are:

[0035] 1. Base; 2. Positioning seat; 3. Moving part; 4. Groove; 5. Ball; 6. Carrying plate; 7. Through hole; 8. Mounting groove; 9. First positioning part; 10. First power source; 11. Fixed groove; 12. Conical seat; 13. Moving hole; 14. Telescopic rod; 15. Second positioning part; 16. Second power source; 17. Moving block; 18. Elastic member; 19. Rotating wheel; 20. Third power source. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0037] Reference Figure 1-Figure 5A processing jig for a reducer frame includes a base 1; a bearing plate 6, which is installed on the base 1 and is used to place the reducer frame, and the bearing plate 6 includes a plurality of through holes 7, and the through holes 7 are opened through the top of the bearing plate 6; a moving part 3 is arranged in the base 1, and the moving part 3 is arranged to move up and down on the outer ring of the positioning seat 2; the moving part 3 includes a plurality of balls 5, and the balls 5 are arranged to contact the reducer frame when passing through the through holes 7, so as to provide the reducer frame with movement on the bearing plate 6.

[0038] The rack is placed on the carrier plate 6. Before positioning the rack, the ball 5 passes through the through hole 7 and provides a movable environment for the rack. The rack can be moved to any position on the ball 5. In this way, when the first positioning portion 9 positions the rack, the center of the rack is positioned on the center of the base 1. Then, the ball 5 is controlled to withdraw from the through hole 7 and disengage from the rack. The position of the rack on the carrier plate 6 is fixed. Then, the second positioning portion 15 is used to further position the rack, which can better fix the position of the rack.

[0039] Reference Figure 1 and Figure 3 , a positioning seat 2 is installed on the base 1 and is used to fix the inner ring of the reducer frame; a plurality of first positioning parts 9 are installed on the bearing plate 6 and are used to fix the outer ring of the reducer frame; a plurality of first power sources 10 are installed on the bearing plate 6, and the power shaft of the first power source 10 is connected to the first positioning part 9; a third power source 20 is installed on the base 1, and the power shaft of the third power source 20 is installed at the bottom of the moving part 3, and is used to control the moving part 3 to move up and down on the outer ring of the positioning seat 2.

[0040] The first power source 10 adopts a cylinder or a hydraulic cylinder. The third power source 20 adopts a linear motor or a cylinder. The first power source 10 controls the movement of the first positioning part 9. The number of the multiple first positioning parts 9 is at least three. The multiple first positioning parts 9 simultaneously position the outer ring of the frame and position the frame at the center of the base 1. The third power source 20 controls the moving part 3 to move downward, so that the ball 5 is disengaged from the through hole 7, the frame cannot continue to move on the supporting plate 6, and the position of the frame can be stabilized.

[0041] Reference Figure 4 and Figure 5A mounting groove 8 is provided at the top of the base 1, and the positioning seat 2 is installed on the bottom wall of the mounting groove 8. A plurality of grooves 4 are provided at the top of the moving part 3, and the ball 5 is installed in the groove 4. The positioning seat 2 includes: a fixing groove 11, which is provided at the top of the positioning seat 2, and a plurality of moving holes 13 are provided on the inner wall of the fixing groove 11; a conical seat 12, which is installed in the fixing groove 11; a plurality of telescopic rods 14, which are inclinedly arranged at one end close to the conical seat 12 and fit with the conical seat 12, and are arranged so that when the conical seat 12 moves downward, the plurality of telescopic rods 14 move simultaneously to the end away from the conical seat 12; a plurality of second positioning parts 15, which are installed at one end of the telescopic rods 14, and a second power source 16 is installed on the bottom wall of the fixing groove 11, and a power shaft of the second power source 16 is connected to the bottom of the conical seat 12, so as to control the conical seat 12 to move up and down in the fixing groove 11.

[0042] The second power source 16 adopts a hydraulic cylinder or a linear motor. The second power source 16 can control the conical seat 12 to move in the fixed groove 11. When the conical seat 12 moves downward, it will squeeze multiple telescopic rods 14 at the same time. The telescopic rods 14 are squeezed and move, and drive the second positioning part 15 to move. The second positioning part 15 positions and fixes the inner circle of the frame.

[0043] Reference Figure 5 A rotating wheel 19 is installed at one end of the telescopic rod 14 close to the conical seat 12, and the rotating wheel 19 contacts the conical seat 12. When the rotating wheel 19 contacts the conical seat 12, the smoothness of the contact between the telescopic rod 14 and the conical seat 12 can be improved.

[0044] A moving groove is provided on the inner wall of the moving hole 13, and a moving block 17 is installed on the telescopic rod 14. The moving block 17 is connected in the moving groove. One end of the moving block 17 is connected to an elastic member 18, and the end of the elastic member 18 away from the moving block 17 is connected to the side wall of the moving groove.

[0045] Reference Figure 4 and Figure 5 The telescopic rod 14 also drives the moving block 17 to slide in the moving groove, and the moving block 17 also stretches the elastic member 18. The elastic member 18 is made of a stainless steel spring or an elastic rope. The elastic member 18 can provide the moving block 17 with a restoring force to the initial position.

[0046] During use, by placing the frame on the supporting plate 6, before positioning the frame, the ball 5 passes through the through hole 7 and provides a movable environment for the frame, and the frame can be moved to any position on the ball 5, and the first power source 10 controls the movement of the first positioning part 9, and the number of the multiple first positioning parts 9 is at least three, and the multiple first positioning parts 9 simultaneously position the outer ring of the frame and position the frame at the center of the circle of the base 1. The third power source 20 controls the moving part 3 to move downward, so that the ball 5 disengages from the through hole 7, and the frame cannot continue to move on the supporting plate 6, and the position of the frame can be stabilized. The second power source 16 can control the conical seat 12 to move in the fixing groove 11. When the conical seat 12 moves downward, it will squeeze the multiple telescopic rods 14 at the same time. The telescopic rods 14 are squeezed and move and drive the second positioning part 15 to move. The second positioning part 15 positions and fixes the inner ring of the frame.

[0047] In summary, compared with the prior art, the present invention has the following beneficial effects:

[0048] Since the frame can be moved to any position on the ball 5, when the frame is positioned by the first positioning portion 9, the center of the frame can be positioned on the center of the base 1, and then the ball 5 can be controlled to withdraw from the through hole 7 and detach from the frame, so that the position of the frame on the carrier plate 6 is further fixed.

[0049] The outer ring of the frame is positioned simultaneously by multiple first positioning parts 9, and the inner ring of the frame is positioned and fixed by the second positioning parts 15, so that the processing fixture has a better fixing effect on the reducer frame.

[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0051] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A processing jig for a reducer frame, characterized in that: include: Base (1); A carrier plate (6) is mounted on the base (1) and is used to place the reducer frame. The carrier plate (6) includes a plurality of through holes (7). The through holes (7) are formed through the top of the carrier plate (6). A moving part (3) is arranged in the base (1), and the moving part (3) is arranged to move up and down on the outer ring of the positioning seat (2); The moving part (3) comprises a plurality of balls (5), wherein the balls (5) are arranged to contact the reducer frame when passing through the through hole (7), and are used to provide the reducer frame with movement on the carrying plate (6).

2. A processing jig for a reducer frame according to claim 1, characterized in that: Also includes: A positioning seat (2) is installed on the base (1) and is used to fix the inner ring of the reducer frame; A plurality of first positioning parts (9) are mounted on the bearing plate (6) and are used to fix the outer ring of the reducer frame.

3. A processing jig for a reducer frame according to claim 2, characterized in that: Also includes: A plurality of first power sources (10) are mounted on the carrier plate (6), and a power shaft of the first power source (10) is connected to the first positioning portion (9); The third power source (20) is installed on the base (1), and the power shaft of the third power source (20) is installed at the bottom of the moving part (3) to control the moving part (3) to move up and down on the outer ring of the positioning seat (2).

4. The processing jig for a reducer frame according to claim 2, characterized in that: The top of the base (1) is provided with a mounting groove (8), and the positioning seat (2) is mounted on the bottom wall of the mounting groove (8).

5. The processing jig for a reducer frame according to claim 1, characterized in that: A plurality of grooves (4) are provided on the top of the moving part (3), and the balls (5) are installed in the grooves (4).

6. The processing jig for a reducer frame according to claim 2, characterized in that: The positioning seat (2) comprises: A fixing groove (11) is formed on the top of the positioning seat (2), and a plurality of movable holes (13) are formed on the inner wall of the fixing groove (11); A conical seat (12) is installed in the fixing groove (11); A plurality of telescopic rods (14) are arranged obliquely near one end of the conical seat (12) and fit closely to the conical seat (12), and are arranged such that when the conical seat (12) moves downward, the plurality of telescopic rods (14) simultaneously move toward one end away from the conical seat (12); A plurality of second positioning parts (15) are mounted on one end of the telescopic rod (14).

7. A processing jig for a reducer frame according to claim 6, characterized in that: A second power source (16) is installed on the bottom wall of the fixing groove (11), and a power shaft of the second power source (16) is connected to the bottom of the conical seat (12) for controlling the conical seat (12) to move up and down in the fixing groove (11).

8. The processing jig for a reducer frame according to claim 6, characterized in that: A rotating wheel (19) is installed at one end of the telescopic rod (14) close to the conical seat (12), and the rotating wheel (19) is in contact with the conical seat (12).

9. The processing jig for a reducer frame according to claim 6, characterized in that: A moving groove is provided on the inner wall of the moving hole (13); a moving block (17) is installed on the telescopic rod (14); the moving block (17) is connected in the moving groove; one end of the moving block (17) is connected to an elastic member (18); and one end of the elastic member (18) away from the moving block (17) is connected to the side wall of the moving groove.

10. A processing jig for a reducer frame according to claim 9, characterized in that: The elastic member (18) is a stainless steel spring.

Images