Positioning support for nondestructive testing device
By designing a positioning bracket including a rotating seat and jaw, the problem of inability to flexibly flip the air cylinder in the prior art is solved, and high-precision non-destructive detection positioning is achieved.
Patent Information
- Application Number
- CN202421281504.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The positioning bracket of the existing non-destructive testing device cannot flexibly flip the sub-cylinder during inspection, resulting in inconvenient detection and inaccurate positioning.
A positioning bracket including a base, a rotating seat, a limiting plate, a top plate, a jaw and a rubber pad is designed. Through the combination of a rotating seat and a jaw, flexible flip and fixation of the dividing cylinder is achieved.
It realizes flexible flip and high-precision positioning of the split cylinder, improving the convenience and accuracy of non-destructive testing.
Smart Images

Figure CN222472290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of non-destructive testing, in particular to a positioning bracket for a non-destructive testing device. Background Art
[0002] The steam cylinder, also known as the steam drum, is the main supporting equipment of the steam boiler and is widely used in power generation, petrochemical, steel, cement, construction and other industries.
[0003] When the cylinder is working, due to the high temperature and high pressure environment inside, it is necessary to carry out quality inspection on the welding points (i.e., welds) of the branch pipes connected by welding during the production process. Most existing inspection technologies use non-destructive weld inspection technology, that is, without damaging or affecting the performance of the inspected object and the internal organization of the inspected object, the changes in heat, sound, light, electricity, magnetism and other reactions caused by abnormal internal structure or defects of the material are used, and physical or chemical methods are used to inspect and test the structure, state and type, quantity, shape, nature, position, size, distribution and changes of defects inside and on the surface of the test piece with the help of modern technology and equipment.
[0004] However, the positioning bracket of the existing non-destructive testing device cannot flexibly flip the sub-cylinder during testing. Therefore, the present application provides a positioning bracket for a non-destructive testing device to meet the demand. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide a positioning bracket for a non-destructive testing device to solve the problem that the positioning bracket of the existing non-destructive testing device cannot flexibly flip the metal during testing.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0007] A positioning bracket for a non-destructive testing device comprises a base, the top of which is rotatably connected to a rotating seat, and two limit plates distributed in a straight line are arranged on the top of the base; a top plate is fixedly connected to the top of the base through side plates, and is combined with the base and the side plates to form a U-shaped structural bracket, and a U-shaped groove is opened on the end of the top plate body away from the side plate; two clamping jaws are provided, both of which are rotatably connected to the top of the top plate through a rotating shaft, and are symmetrically distributed with the symmetry line of the U-shaped groove, and the clamping jaws are provided with arc grooves, and the two arc grooves are arranged to cooperate with each other during operation to form an annular clamping groove located directly above the rotating seat.
[0008] Preferably, it further comprises a gas sub-cylinder, and two symmetrically distributed supporting feet are provided on the bottom side of the gas sub-cylinder.
[0009] Preferably, the two limiting plates are located on one side of the rotating seat and are used to abut against the supporting feet.
[0010] Preferably, the U-shaped groove opens toward a side away from the side plate.
[0011] Preferably, a locking hook is provided on the top of one of the top plates, and a locking rod is provided on the top of the other top plate. The locking hook and the locking rod are configured to cooperate and engage with each other during operation to limit the rotation of the two clamping jaws.
[0012] Preferably, rubber pads are provided on the top of the rotating seat and the inner side wall of the arc-shaped groove.
[0013] Compared with the prior art, the utility model has at least the following beneficial effects:
[0014] In the above scheme, a rotating seat is set to support one end of the sub-cylinder, and then two clamps are used to clamp and fix it, so that the sub-cylinder is fixed vertically. When working, the non-destructive testing component is located on one side of the device to scan and detect the welding points of the branch pipes on one side of the sub-cylinder. By loosening the clamping of the two clamps and driving the sub-cylinder to rotate, the rotating seat rotates synchronously at this time to realize the flipping of the sub-cylinder, and it is clamped and fixed by the clamps again, so that the non-destructive testing component scans and detects the welding points of the branch pipes on the other side of the sub-cylinder. The operation is convenient and the positioning accuracy is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a working schematic diagram of the utility model.
[0018] In the figure: 1. base; 2. side panel; 3. top panel; 4. rotating seat; 5. limit plate; 6. U-shaped groove; 7. rotating shaft; 8. clamping claw; 9. arc groove; 10. locking hook; 11. locking rod; 12. sub-cylinder; 13. supporting foot.
[0019] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION
[0020] The following will describe in detail a positioning bracket for a non-destructive testing device provided by the present utility model in conjunction with the accompanying drawings and specific embodiments. At the same time, it should be noted here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments. For some well-known technologies, those skilled in the art can also adopt other alternative ways for implementation; moreover, the accompanying drawings are only for more specifically describing the embodiments and are not intended to specifically limit the present utility model.
[0021] As Figure 1 - Figure 2 shown, an embodiment of the present utility model provides a positioning bracket for a non-destructive testing device, including a base 1, a rotating seat 4 rotatably connected to the top, wherein the rotating seat 4 is installed in an embedded manner on the top of the base 1, and a thrust ball bearing is provided at the bottom of the rotating seat 4 to reduce the rotation resistance. Two limit plates 5 distributed in a straight line are provided on the top of the base 1; a top plate 3 is fixedly connected above the base 1 through a side plate 2, and forms a U-shaped structure bracket in combination with the base 1 and the side plate 2. A U-shaped groove 6 is opened at one end of the top plate 3 away from the side plate 2; there are two clamping jaws 8, both of which are rotatably connected to the top of the top plate 3 through a rotating shaft 7 and are symmetrically distributed with respect to the symmetry line of the U-shaped groove 6. An arc-shaped groove 9 is provided on the clamping jaw 8, and the two arc-shaped grooves 9 are configured to cooperate with each other during work to form an annular clamping groove directly above the rotating seat 4; further includes a sub-cylinder 12, and two symmetrically distributed support feet 13 are provided at the bottom side of the sub-cylinder 12. The annular clamping groove is used to clamp the top cylinder body of the sub-cylinder 12.
[0022] By providing the rotating seat 4 to support one end of the sub-cylinder 12 and cooperating with the clamping of the two clamping jaws 8, a vertical fixing tooling for the sub-cylinder 12 is carried out. During work, the non-destructive testing component is located on one side of the device to scan and detect the welding points of the branch pipes on one side of the sub-cylinder 12. By loosening the clamping of the two clamping jaws 8 and driving the sub-cylinder 12 to rotate, at this time, the rotating seat 4 rotates synchronously, realizing the flipping of the sub-cylinder 12, and then clamping and fixing again through the clamping jaws 8, so that the non-destructive testing component scans and detects the welding points of the branch pipes on the other side of the sub-cylinder 12. The operation is convenient and the positioning accuracy is high.
[0023] As Figure 2 shown, the two limit plates 5 are located on one side of the rotating seat 4 and are used to abut against the support feet 13.
[0024] During tooling, rotate the sub-cylinder 12 so that the support feet 13 abut against one of the limit plates 5, and when rotating and adjusting the sub-cylinder 12, make the support feet 13 abut against the other limit plate 5, then the 180° flipping of the sub-cylinder 12 can be realized, ensuring that the branch pipes on both sides of the sub-cylinder 12 face the detection component during detection and improving the detection accuracy.
[0025] As Figure 1 shown, the opening of the U-shaped groove 6 faces away from the side plate 2.
[0026] This arrangement makes it easy to slide the air cylinder 12 directly through the opening of the U-shaped groove 6 when carrying and clamping it, thereby playing a certain auxiliary supporting role, preventing the air cylinder 12 from tipping over, and will not be blocked by the side plate 2, thus facilitating tooling.
[0027] like Figure 1 As shown, a locking hook 10 is provided on the top of one of the top plates 3 , and a locking rod 11 is provided on the top of the other top plate 3 . The locking hook 10 and the locking rod 11 are configured to cooperate with each other during operation to limit the rotation of the two clamping jaws 8 .
[0028] Through the cooperation and clamping of the locking hook 10 and the locking rod 11, when the two clamping jaws 8 are close to each other to clamp the sub-cylinder 12, the two clamping jaws 8 are locked at one end away from the rotating shaft 7 to clamp and fix the sub-cylinder 12 to prevent it from rotating during the detection process and causing detection errors.
[0029] Rubber pads are provided on the top of the rotating seat 4 and the inner wall of the arc-shaped groove 9.
[0030] Through this arrangement, when the sub-cylinder 12 is tooled, damage to its outer wall due to rigid contact friction is avoided, while the friction resistance to it is increased, thereby improving the fixing effect.
[0031] The technical solution provided by the utility model is in actual use. In the initial state, the two clamping claws 8 at the top of the top plate 3 are in an open state (refer to Figure 1 ), move the air cylinder 12 to the top of the rotating seat 4, and at the same time, the top area of the air cylinder 12 slides into the U-shaped groove 6. As the tank slides in, the contact claws 8 protrude from the side wall of the U-shaped groove 6, and as the cylinder body is pushed forward, the two claws 8 are driven to close to each other. After the air cylinder 12 is completely inserted into the U-shaped groove 6, the air cylinder 12 is rotated so that the support feet 13 at the bottom thereof abut against one of the limit plates 5, which assists in pressing the two claws 8, and the lock hook 10 hooks the lock rod 11 to complete the positioning tooling (refer to Figure 2 ), after the detection is completed, disconnect the connection between the lock hook 10 and the lock rod 11, rotate the sub-cylinder 12, so that the support foot 13 at the bottom thereof abuts against another limit plate 5, and is locked again, thereby completing the flipping and positioning tooling of the sub-cylinder 12. During disassembly, disconnect the lock of the lock hook 10 and the lock rod 11, and directly remove the sub-cylinder 12. As the sub-cylinder 12 moves outward, the two clamping jaws 8 are driven to rotate to both sides. As the sub-cylinder 12 moves out of the U-shaped groove 6, the two clamping jaws 8 are automatically reset to the initial position to facilitate subsequent tooling fixation.
[0032] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0033] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A positioning bracket for a non-destructive testing device, characterized in that: include: A base (1) is rotatably connected to a rotating seat (4) at the top, and two limiting plates (5) distributed in a straight line are provided at the top of the base (1); A top plate (3) is fixedly connected to the top of the base (1) via the side plates (2), and is combined with the base (1) and the side plates (2) to form a U-shaped structural bracket, and a U-shaped groove (6) is formed on the end of the top plate (3) away from the side plates (2); The clamping jaws (8) are provided with two, both of which are rotatably connected to the top of the top plate (3) through a rotating shaft (7) and are symmetrically distributed along the symmetry line of the U-shaped groove (6). The clamping jaws (8) are provided with an arc groove (9), and the two arc grooves (9) are configured to cooperate with each other during operation to form an annular clamping groove located directly above the rotating seat (4).
2. The positioning bracket for nondestructive testing device according to claim 1, characterized in that: It also comprises a gas sub-cylinder (12), wherein the bottom side of the gas sub-cylinder (12) is provided with two symmetrically distributed supporting feet (13).
3. The positioning bracket for nondestructive testing device according to claim 2, characterized in that: The two limiting plates (5) are located on one side of the rotating seat (4) and are used to abut against the supporting feet (13).
4. The positioning bracket for nondestructive testing device according to claim 1, characterized in that: The U-shaped groove (6) opens toward a side away from the side plate (2).
5. The positioning bracket for nondestructive testing device according to claim 1, characterized in that: A locking hook (10) is provided on the top of one of the top plates (3), and a locking rod (11) is provided on the top of the other top plate (3). The locking hook (10) and the locking rod (11) are configured to engage with each other during operation, so as to limit the rotation of the two clamping jaws (8).
6. The positioning bracket for nondestructive testing device according to claim 1, characterized in that: Rubber pads are provided on the top of the rotating seat (4) and the inner wall of the arc-shaped groove (9).