Semi-automatic waste cleaning jig
By designing a semi-automatic waste cleaning fixture, the automatic separation of adhesive paper and waste edges is achieved using the traction mechanism and clamping assembly, the problem of low waste cleaning efficiency in the prior art is solved, and the operation efficiency and practicality are improved.
Patent Information
- Application Number
- CN202421300715.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The prior art has low waste cleaning efficiency when dealing with diversified tape and waste edges, which increases the operating costs and operational difficulties of the enterprise.
A semi-automatic waste cleaning fixture is designed, including a base plate, a support plate, a separation shaft and a traction mechanism. Through the motor drive of the traction mechanism and the matching of the clamping assembly, the automatic separation of the adhesive paper and the waste edge is achieved.
It improves waste cleaning efficiency, reduces the time and effort of manual operation, reduces operating costs, and is easier to promote and use.
Smart Images

Figure CN222472712U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of semi-automatic waste removal jigs, and specifically to a semi-automatic waste removal jig. Background Art
[0002] In the production process of packaging, printing, etc., the treatment of adhesive tape and waste edges has always been a key link. When handling adhesive tape and waste edges, a waste cleaning jig is needed to separate the adhesive tape from the waste edges.
[0003] At present, in the existing technology, with the gradual advancement of industrial automation, these traditional manual operation links are also seeking technological upgrades. Although some automated equipment has entered the market, they are still unable to cope with the diverse needs of adhesive tape and waste edge processing. There is still a problem of low efficiency in the processing of adhesive tape and waste edges, which undoubtedly increases the operating costs and operating difficulty of the enterprise, and is inconvenient to use. Therefore, a semi-automatic waste cleaning fixture is proposed to solve the above problems. Utility Model Content
[0004] In view of the shortcomings of the prior art, the present application provides a semi-automatic waste cleaning jig, which has the advantages of high waste cleaning efficiency and solves the problem of low efficiency in processing adhesive tape and waste edges in the prior art.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a semi-automatic waste removal jig, comprising a base plate, support plates fixed to the front and rear sides of the base plate, a separation shaft rotatably connected between the two support plates, and a traction mechanism arranged on the base plate;
[0006] The traction mechanism includes two traction bins fixed on the top surface of the base plate, a screw rod rotatably connected to the right side wall of the traction bin, a main bevel gear fixed on the outer peripheral wall of the separation shaft, a slave bevel gear fixed to the left end of the screw rod and meshed with the main bevel gear, a traction plate threadedly connected between the two screw rods, a connecting plate fixed on the front and rear sides of the base plate, a traction shaft rotatably connected between the two connecting plates, and a traction rope fixed to the outer peripheral wall of the traction shaft and the left side of the traction plate, a clamping assembly is provided on the traction rope, and a driving assembly is provided on the base plate.
[0007] By adopting the above technical scheme, when in use, the waste edges and adhesive tape that are stuck together are passed through the gap between the separation shaft and the bottom plate, and then a small part of the adhesive tape and the waste edges are separated manually, and the small part of the adhesive tape and the waste edges are clamped respectively by the clamping components on the two traction ropes. Furthermore, the two traction ropes are pulled to the left and right sides through the traction mechanism, and then the waste edges and the adhesive tape are separated in cooperation with the separation shaft. There is no need to tear the waste edges manually, which saves time and effort, makes the waste cleaning efficiency higher, more practical, and easier to promote and use.
[0008] Furthermore, the driving assembly includes a motor fixed to the back side of the support plate on the rear side and with the output shaft fixed to the rear end of the separation shaft, a transmission wheel fixed to the front end of the separation shaft and the front end of the traction shaft, a belt connected to the two transmission wheels and a protective shell fixed to the front side of the support plate on the front side.
[0009] By adopting the above technical solution, the traction mechanism drives the traction plate and the traction shaft through the set motor, and then drives the traction rope to pull and pull to both sides, and the waste edge is separated from the adhesive tape by electric drive, which is more labor-saving.
[0010] Furthermore, the clamping assembly includes a clamping plate fixed at the opposite ends of the two traction ropes, a screw threadedly connected to the top surface of the clamping plate, a circular plate fixed at the top end of the screw, a pressure plate rotatably connected to the bottom end of the circular plate, and a guide block fixed to the side of the pressure plate away from the separation axis and slidably connected to the clamping plate, and a guide groove for the guide block to be slidably connected is provided on the inner wall of the clamping plate.
[0011] By adopting the above technical scheme, the clamping plate and the pressure plate provided by the clamping assembly are used to clamp the waste edge and the adhesive tape respectively, thereby facilitating traction and separation. The clamping assembly has stable clamping and is easy to operate, which makes it easy to clamp the waste edge and the adhesive tape for separation, further improving the waste removal efficiency of the adhesive tape and making it more practical.
[0012] Furthermore, four foot pads are fixed to the bottom surface of the bottom plate, and the separation axis is located in the middle of the top surface of the bottom plate and has a certain distance from the bottom plate.
[0013] By adopting the above technical solution, such a structure makes it easy for the adhesive tape to pass from under the separation shaft, and then the adhesive tape is separated from the waste edge when the separation shaft is cooperated when being pulled to both sides.
[0014] Furthermore, the separation shaft passes through the two traction bins front and back, and the opposite sides of the two traction bins are provided with traction holes for the traction plate to pass through and slide left and right inside. The left side of the traction plate is provided with two threaded holes for the screw rod to pass through and be threadedly connected with it.
[0015] By adopting the above technical solution, it is convenient to drive the traction plate to move stably left and right for traction through the arranged screw rod.
[0016] Furthermore, the two transmission wheels are respectively located on the front side of the front support plate and the front side connecting plate, and the back side of the protective shell is open and covers the belt.
[0017] By adopting the above technical solution, the belt can be protected by the provided protective shell to avoid inconvenience caused by the involvement of ribbon-like materials.
[0018] Furthermore, the clamping plate is a U-shaped plate, and the bottom end of the screw extends to the inside of the U-shaped plate. The top surface of the clamping plate is provided with a threaded through hole for the screw to pass through and be threadedly connected thereto, and the outer peripheral wall of the circular plate is provided with an anti-slip groove.
[0019] By adopting the above technical solution, the circular plate can be used to easily rotate the screw rod, and then the clamping plate and the pressing plate can be used to press the adhesive tape or waste edge for traction.
[0020] Furthermore, the guide groove is used for the guide block to slide up and down inside the guide groove, the bottom surface of the clamping plate is a frosted surface, and a plurality of anti-slip protrusions are fixed on the inner bottom wall of the clamping plate.
[0021] The above technical solution is adopted to increase the friction between the waste edge, the adhesive tape and the clamping plate, thereby improving the clamping effect.
[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0023] 1. When using the semi-automatic waste clearing jig, the waste edges and adhesive tape stuck together are passed through the gap between the separation shaft and the bottom plate, and then a small part of the adhesive tape and the waste edges are separated manually, and the small parts of the adhesive tape and the waste edges are clamped respectively by the clamping components on the two traction ropes. Furthermore, the two traction ropes are pulled to the left and right sides by the traction mechanism, and then the waste edges and the adhesive tape are separated in cooperation with the separation shaft, without the need to tear the waste edges manually, which saves time and effort, makes the waste clearing efficiency higher, more practical, and more convenient for popularization and use.
[0024] 2. The traction mechanism of the semi-automatic waste clearing fixture drives the traction plate and the traction shaft through the motor, and then drives the traction rope to pull and pull to both sides. The electric drive separates the waste edge from the adhesive tape, which is more labor-saving. At the same time, the clamping component has stable clamping and easy operation, which is convenient for clamping the waste edge and the adhesive tape to separate, further improving the waste clearing efficiency of the adhesive tape and making it more practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a front view schematic diagram of the present application;
[0026] Figure 2 A schematic top view of the present application;
[0027] Figure 3 This is a three-dimensional schematic diagram of the clamping plate of this application.
[0028] In the figure: 1, bottom plate; 2, support plate; 3, separation shaft; 401, traction bin; 402, screw rod; 403, main bevel gear; 404, slave bevel gear; 405, traction plate; 406, connecting plate; 407, traction shaft; 408, traction rope; 409, motor; 410, transmission wheel; 411, belt; 412, protective shell; 413, clamping plate; 414, screw rod; 415, circular plate; 416, pressing plate; 417, guide block; 418, guide groove. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.
[0030] See also Figure 1-2 The semi-automatic waste clearing jig in this embodiment includes a base plate 1, a support plate 2 fixed on the front and rear sides of the base plate 1, a separation shaft 3 rotatably connected between the two support plates 2, and a traction mechanism arranged on the base plate 1. Four foot pads are fixed to the bottom surface of the base plate 1. The separation shaft 3 is located in the middle of the top surface of the base plate 1 and has a certain distance from the base plate 1. When in use, the waste edges and adhesive tape stuck together pass through the gap between the separation shaft 3 and the base plate 1, and then the adhesive tape and the waste edges are separated manually by a small part, and the small part of the adhesive tape and the waste edges are clamped respectively by the traction mechanism. Further, the traction mechanism is used to pull and pull to the left and right sides, and then the separation shaft 3 is used to separate the waste edges from the adhesive tape. There is no need to tear the waste edges manually, which saves time and effort, makes the waste clearing efficiency higher, more practical, and more convenient for popularization and use.
[0031] It should be noted that the control method of the present application is controlled by a controller, and the control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field, and the present application is mainly used to protect mechanical devices, so the present application will no longer explain the control method and circuit connection in detail.
[0032] See also Figure 1-2The traction mechanism includes two traction bins 401 fixed on the top surface of the bottom plate 1, a screw rod 402 rotatably connected to the right side wall of the traction bin 401, a main bevel gear 403 fixed on the outer peripheral wall of the separation shaft 3, a slave bevel gear 404 fixed to the left end of the screw rod 402 and meshing with the main bevel gear 403, a traction plate 405 threadedly connected between the two screw rods 402, a connecting plate 406 fixed on the front and rear sides of the bottom plate 1, a traction shaft 407 rotatably connected between the two connecting plates 406, and a traction rope 408 fixed to the outer peripheral wall of the traction shaft 407 and the left side of the traction plate 405, a clamping assembly is provided on the traction rope 408, and a driving assembly is provided on the bottom plate 1, the driving assembly includes a motor 409 fixed to the back side of the rear support plate 2 and the output shaft is fixed to the rear end of the separation shaft 3, a transmission wheel 410 fixed to the front end of the separation shaft 3 and the front end of the traction shaft 407, a belt 411 transmission-connected between the two transmission wheels 410 and a protective shell 412 fixed to the front side of the front support plate 2, two The transmission wheel 410 is respectively located on the front side of the front support plate 2 and the front side connecting plate 406, and the back side of the protective shell 412 is open and covers the belt 411. When in use, the adhesive paper is passed through the gap between the separation shaft 3 and the bottom plate 1, and then a small part of the adhesive paper and the waste edge are separated manually, and a small part of the adhesive paper and the waste edge are clamped by the clamping assembly respectively. Further, the motor 409 is started, and the motor 409 drives the separation shaft 3 to rotate, and the separation shaft 3 drives the two main bevel gears 403 to rotate, and the two main bevel gears 403 drive the two slave bevel gears 404 to rotate, and the two slave bevel gears 404 drive the two screw rods 402 to rotate, and the two screw rods 402 drive the traction plate 405 to move to the right, and then drive the adhesive paper to move to the right through the right traction rope 408. When the separation shaft 3 rotates, it will also drive the traction shaft 407 to rotate through the transmission wheel 410 and the belt 411, and the traction shaft 407 reels up the left traction rope 408, thereby driving the waste edge to move to the left to separate the waste edge from the adhesive paper, thereby achieving the waste cleaning effect.
[0033] In this embodiment, the separation shaft 3 passes through the two traction chambers 401 front and back, and the opposite sides of the two traction chambers 401 are provided with traction holes for the traction plate 405 to pass through and slide left and right inside. The left side of the traction plate 405 is provided with two threaded holes for the screw rod 402 to pass through and be threadedly connected with it.
[0034] See also Figure 2-3In this embodiment, the clamping assembly includes a clamping plate 413 fixed at the opposite ends of the two traction ropes 408, a screw 414 threadedly connected to the top surface of the clamping plate 413, a circular plate 415 fixed to the top of the screw 414, a clamping plate 416 rotatably connected to the bottom end of the circular plate 415, and a guide block 417 fixed to the side of the clamping plate 416 away from the separation axis 3 and slidably connected to the clamping plate 413. A guide groove 418 for sliding connection of the guide block 417 is provided on the inner wall of the clamping plate 413. When it is necessary to tighten the waste edge and adhesive tape, the waste edge or adhesive tape is placed in the clamping plate 413, and then the circular plate 415 is rotated to drive the screw 414 to rotate. The screw 414 pushes the clamping plate 416 to cooperate with the guide block 417 and the guide groove 418 to move downward to clamp the waste edge or adhesive tape, thereby facilitating traction and separation.
[0035] In this embodiment, the clamping plate 413 is a U-shaped plate, and the bottom end of the screw 414 extends to the inner side of the U-shaped plate. The top surface of the clamping plate 413 is provided with a threaded through hole for the screw 414 to pass through and be threadedly connected thereto. The outer peripheral wall of the circular plate 415 is provided with an anti-slip groove. The guide groove 418 is used for the guide block 417 to slide up and down inside it. The bottom surface of the clamping plate 416 is a frosted surface. A plurality of anti-slip protrusions are fixed on the inner bottom wall of the clamping plate 413. The frosted surface and the anti-slip protrusions are provided to increase the friction between the waste edge, the adhesive tape and the clamping plate 413, thereby improving the clamping effect.
[0036] The working principle of the above embodiment is:
[0037] (1) When in use, the adhesive paper is passed through the gap between the separation shaft 3 and the bottom plate 1, and then a small part of the adhesive paper and the waste edge are manually separated, and the small part of the adhesive paper and the waste edge are clamped respectively by the clamping assembly. Further, the motor 409 is started, and the motor 409 drives the separation shaft 3 to rotate, and the separation shaft 3 drives the two main bevel gears 403 to rotate, and the two main bevel gears 403 drive the two slave bevel gears 404 to rotate, and the two slave bevel gears 404 drive the two screw rods 402 to rotate, and the two screw rods 402 drive the traction plate 405 to move to the right, and then drive the adhesive paper to move to the right through the right traction rope 408. When the separation shaft 3 rotates, it also drives the traction shaft 407 to rotate through the transmission wheel 410 and the belt 411, and the traction shaft 407 reels the left traction rope 408 and then drives the waste edge to move to the left to separate the waste edge from the adhesive paper, thereby achieving a waste cleaning effect.
[0038] (2) When it is necessary to tighten the scrap edge and the adhesive tape, place the scrap edge or the adhesive tape in the clamping plate 413, and then rotate the circular plate 415 to drive the screw 414 to rotate. The screw 414 pushes the clamping plate 416 to cooperate with the guide block 417 and the guide groove 418 to move downward to clamp the scrap edge or the adhesive tape, thereby facilitating traction and separation.
Claims
1. A semi-automatic waste removal jig, characterized in that: It comprises a base plate (1), support plates (2) fixed to the front and rear sides of the base plate (1), a separation shaft (3) rotatably connected between the two support plates (2), and a traction mechanism arranged on the base plate (1); The traction mechanism comprises two traction bins (401) fixed on the top surface of the base plate (1), a screw rod (402) rotatably connected to the right side wall of the traction bin (401), a main bevel gear (403) fixed to the outer peripheral wall of the separation shaft (3), a slave bevel gear (404) fixed to the left end of the screw rod (402) and meshing with the main bevel gear (403), a traction plate (405) threadedly connected between the two screw rods (402), a connecting plate (406) fixed to the front and rear sides of the base plate (1), a traction shaft (407) rotatably connected between the two connecting plates (406), and a traction rope (408) fixed to the outer peripheral wall of the traction shaft (407) and the left side of the traction plate (405), wherein a clamping assembly is provided on the traction rope (408), and a driving assembly is provided on the base plate (1).
2. A semi-automatic waste removal jig according to claim 1, characterized in that: The driving assembly comprises a motor (409) fixed to the back of the rear support plate (2) and having an output shaft fixed to the rear end of the separation shaft (3), a transmission wheel (410) fixed to the front end of the separation shaft (3) and the front end of the traction shaft (407), a belt (411) connected between the two transmission wheels (410), and a protective shell (412) fixed to the front of the front support plate (2).
3. The semi-automatic waste removal jig according to claim 1 is characterized in that: The clamping assembly comprises a clamping plate (413) fixed at opposite ends of two traction ropes (408), a screw (414) threadedly connected to the top surface of the clamping plate (413), a circular plate (415) fixed to the top of the screw (414), a clamping plate (416) rotatably connected to the bottom end of the circular plate (415), and a guide block (417) fixed to the side of the clamping plate (416) away from the separation shaft (3) and slidably connected to the clamping plate (413), and a guide groove (418) for sliding connection of the guide block (417) is provided on the inner wall of the clamping plate (413).
4. The semi-automatic waste removal jig according to claim 1, characterized in that: Four foot pads are fixed to the bottom surface of the bottom plate (1), and the separation shaft (3) is located in the middle of the top surface of the bottom plate (1) and has a certain distance from the bottom plate (1).
5. The semi-automatic waste removal jig according to claim 1 is characterized in that: The separation shaft (3) penetrates the two traction chambers (401) from front to back, and opposite sides of the two traction chambers (401) are provided with traction holes for the traction plate (405) to penetrate and slide left and right inside, and the left side of the traction plate (405) is provided with two threaded holes for the screw rod (402) to penetrate and be threadedly connected thereto.
6. The semi-automatic waste removal jig according to claim 2, characterized in that: The two transmission wheels (410) are respectively located on the front sides of the front support plate (2) and the front connection plate (406); the back side of the protective shell (412) is open and covers the belt (411).
7. The semi-automatic waste removal jig according to claim 3 is characterized by: The clamping plate (413) is a U-shaped plate, and the bottom end of the screw rod (414) extends to the inside of the U-shaped plate. The top surface of the clamping plate (413) is provided with a threaded through hole for the screw rod (414) to pass through and be threadedly connected thereto. The outer peripheral wall of the circular plate (415) is provided with an anti-slip groove.
8. The semi-automatic waste removal jig according to claim 3 is characterized by: The guide groove (418) is used for the guide block (417) to slide up and down inside the guide groove; the bottom surface of the clamping plate (416) is a frosted surface; and a plurality of anti-slip protrusions are fixed on the inner bottom wall of the clamping plate (413).