Soft porcelain cutting equipment
By designing a soft porcelain cutting equipment including a workbench, cutting disc, collection frame and cover, the problem of dust pollution during soft porcelain is solved, and effective dust collection and workshop environment protection is achieved.
Patent Information
- Application Number
- CN202421221475.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-30
AI Technical Summary
Soft porcelain produces a lot of dust during the cutting process, pollutes the workshop environment, increases the labor burden of staff, and has an impact on physical health.
A soft porcelain cutting device is designed, including a workbench, cutting disc, collection frame and cover. The hydraulic rod drives the cover to move downward, fixing the soft porcelain and limiting the emission of dust; motors No. 1 and No. 2 drive the cutting disc and screws to rotate to achieve the cutting of soft porcelain; the dust is restricted by the cover and enters the collection frame through the opening Collect within.
It effectively limits the dissipation of dust during soft porcelain cutting, avoids pollution in the workshop environment, reduces the labor burden of staff, and protects their physical health.
Smart Images
Figure CN222472989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting equipment, in particular to soft porcelain cutting equipment. Background Art
[0002] Soft porcelain is a new type of building decoration material. It is made of modified clay (MCM) as the main raw material and is formed, baked, irradiated and cross-linked using a special temperature-controlled molding system to form a flexible building decoration surface material. Soft porcelain has the appearance of ceramic tiles, so it is commonly known as soft porcelain. During the production and processing of soft porcelain, cutting equipment is needed to cut the soft porcelain to the required size for later use. However, when cutting soft porcelain today, a large amount of dust will be generated in the production workshop, polluting the workshop environment. Subsequently, staff will be required to clean the dust, which increases the labor burden of the staff. In addition, the staff will work for a long time in a dusty environment, which will also have a certain impact on their health. Utility Model Content
[0003] The utility model discloses a soft porcelain cutting device, which solves the problem that a large amount of dust will be generated in the production workshop during soft porcelain cutting, polluting the workshop environment, and the health of workers will be affected to a certain extent when working for a long time in a large amount of dust environment.
[0004] In order to solve the above technical problems, the utility model specifically adopts the following technical solutions:
[0005] A soft porcelain cutting device comprises a workbench, an opening is formed on the workbench, a collecting frame is fixed at the bottom of the workbench, a cutting disc with a top passing through the opening is arranged in the collecting frame, a No. 1 motor for driving the cutting disc to rotate is slidably connected in the collecting frame, a screw rod is threadedly connected to the No. 1 motor, and a No. 2 motor for driving the screw rod to rotate is fixed on the collecting frame; a connecting plate is fixed on one side of the workbench, a cover shell which can be raised and lowered and is located above the cutting disc is arranged on the inner side of the connecting plate, and a hydraulic rod for driving the cover shell is arranged on the connecting plate.
[0006] Compared with the prior art, the utility model has the following beneficial effects:
[0007] After the staff places the soft porcelain on the workbench, the part of the soft porcelain that needs to be cut is located directly above the opening and corresponds to the cutting disc. Then the hydraulic rod is started to start the cover to move downward to cover the opening and press the soft porcelain down to fix it. At the same time, the part of the soft porcelain that needs to be cut and the cutting disc are both located in the cover. Then the No. 1 motor is started to rotate the cutting disc, and then the No. 2 motor is started to rotate the screw rod and drive the No. 1 motor to move toward the soft porcelain. The No. 1 motor drives the cutting disc to move toward the soft porcelain to cut the soft porcelain. The dust generated by the soft porcelain during the cutting process is restricted by the cover to prevent the dust from spreading randomly in the workshop. The utility model can effectively limit the dust generated during the cutting of soft porcelain, so that the dust can only enter the collecting frame through the opening, thereby preventing the dust from spreading in the production workshop and preventing the workshop environment from being polluted. In addition, there is no need for the staff to clean the workshop later, which reduces the labor burden of the staff and prevents the health of the staff from being affected by the dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 It is a schematic diagram of the structure of the utility model in front view and section;
[0009] Figure 2 This is a schematic diagram of the structure of the workbench of the utility model from a top view;
[0010] Figure 3 for Figure 1 A is an enlarged structural diagram of FIG.
[0011] In the figure: 1. workbench; 2. opening; 3. limit plate; 31. pressure plate; 32. electric telescopic rod; 33. connecting rod; 34. support rod; 4. collection frame; 41. cutting disc; 42. No. 1 motor; 43. screw rod; 44. No. 2 motor; 45. No. 1 slide plate; 46. No. 1 rotating rod; 47. No. 2 slide plate; 48. No. 2 rotating rod; 49. slag discharge pipe; 5. connecting plate; 51. cover shell; 52. hydraulic rod; 6. automatic telescopic rod; 61. load-bearing plate; 7. mounting plate; 71. load-bearing block; 72. brush; 8. slideway; 9. fixing plate; 91. iron plate; 92. cleaning brush; 93. handle; 94. magnet; 95. slideway. DETAILED DESCRIPTION
[0012] The specific contents of the utility model are described in detail below with reference to the accompanying drawings and embodiments.
[0013] like Figure 1 and Figure 2As shown, the utility model provides a soft porcelain cutting device, including a workbench 1, an opening 2 is opened on the workbench 1, a collecting frame 4 is fixed at the bottom of the workbench 1, a cutting disc 41 with a top passing through the opening 2 is arranged in the collecting frame 4, a No. 1 motor 42 for driving the cutting disc 41 to rotate is slidably connected in the collecting frame 4, a screw rod 43 is threadedly connected to the No. 1 motor 42, and a No. 2 motor 44 for driving the screw rod 43 to rotate is fixed on the collecting frame 4; a connecting plate 5 is fixed to one side of the workbench 1, a cover shell 51 which can be raised and lowered and is located above the cutting disc 41 is arranged on the inner side of the connecting plate 5, and a hydraulic rod 52 for driving the cover shell 51 is arranged on the connecting plate 5.
[0014] like Figure 1 and Figure 3 As shown, both sides of the opening 2 are provided with limit plates 3, and the sides of the two limit plates 3 that are close to each other are provided with liftable pressing plates 31, and the limit plates 3 are fixed with electric telescopic rods 32, and the telescopic ends of the electric telescopic rods 32 are fixed with connecting rods 33 connected to the pressing plates 31. After the soft porcelain is placed between the two limit plates 3, the two limit plates 3 respectively support the two sides of the soft porcelain, which plays a role in limiting the soft porcelain; then the two electric telescopic rods 32 are started, so that the telescopic ends of the electric telescopic rods 32 drive the pressing plates 31 to move downward through the connecting rods 33, press the soft porcelain, and play a role in fixing the soft porcelain, without the need for the staff to manually fix the soft porcelain.
[0015] like Figure 1 and Figure 2 As shown, automatic telescopic rods 6 are fixed on both sides of the top of the workbench 1, and the telescopic ends of the two automatic telescopic rods 6 are respectively connected to the opposite sides of the two limit plates 3. Slide grooves 8 are provided on both sides of the top of the workbench 1, and a moving block connected to the slideway of the slide groove 8 is fixed at the bottom of the limit plate 3; a bearing plate 61 connected to the workbench 1 is fixed at the fixed end of the automatic telescopic rod 6. According to the size of the soft porcelain, after starting the two automatic telescopic rods 6, the two limit plates 3 can be driven to move closer or farther from each other, so as to fix soft porcelain of different sizes; the slide groove 8 cooperates with the moving block at the bottom of the limit plate 3 (the moving block is not shown in the figure), which can assist the limit plate 3 to move more stably, and the bearing plate 61 can increase the firmness of the connection between the automatic telescopic rod 6 and the workbench 1.
[0016] like Figure 1 and Figure 3As shown, an L-shaped fixing plate 9 is fixed to the top of the pressing plate 31, and a liftable iron plate 91 is slidably connected to the inner side of the fixing plate 9, a cleaning brush 92 is fixed to the bottom of the iron plate 91, a through hole is provided on the pressing plate 31 for the cleaning brush 92 to pass through, and a support rod 34 in contact with the bottom surface of the iron plate 91 is fixed to the top of the pressing plate 31; a fixing plate handle 93 is provided on the iron plate 91, a magnet 94 is fixed to the top surface of the fixing plate 9, a slideway 95 is provided on the vertical surface inside the fixing plate 9, and a slider slidably connected to the slideway 95 is fixed on the iron plate 91. When the pressing plate 31 presses the soft porcelain, the staff slides the iron plate 91 upwards through the handle 93, so that the iron plate 91 contacts the magnet 94, and the magnet 94 can adsorb the iron plate 91, so that the cleaning brush 92 is located above the soft porcelain without pressing the soft porcelain; after the soft porcelain is cut and removed from the workbench 1, when there is a lot of dust on the workbench 1, the iron plate 91 can be moved downward, so that the bottom end of the cleaning brush 92 passes through the through hole on the pressing plate 31 and is located below the pressing plate 31, and the support rod 34 supports the iron plate 91; then the automatic telescopic rod 6 can be started, so that the pressing plate 31 drives the cleaning brush 92 to move toward the opening 2, and the cleaning brush 92 can push the dust on the workbench 1 toward the opening 2, so that the dust enters the collection frame 4, and the staff does not need to manually clean the dust on the workbench 1, thereby reducing the labor burden of the staff; the slide 95 and the slider on the iron plate 91 cooperate with each other so that the iron plate 91 can move up and down more smoothly.
[0017] like Figure 1 and Figure 2 As shown, a U-shaped mounting plate 7 is fixed on both sides of the opening 2, and a group of bearing blocks 71 are fixed on the adjacent sides of the two mounting plates 7, and the cutting disc 41 is located between the two groups of bearing blocks 71; a brush 72 is fixed on the inner wall of the mounting plate 7. The distance from the left side to the right side of the opening 2 is large (with a width of 100 mm). Figure 1 The orientation shown in the figure) is such that the dust generated during the cutting process of the soft porcelain can better enter the collection frame 4 through the opening 2, and the two groups of supporting blocks 71 are arranged so that the most part of the soft porcelain located directly above the opening 2 can be supported, thereby increasing the stability of the soft porcelain placed on the workbench 1, and there is a spacing between every two adjacent supporting blocks 71 in each group of supporting blocks 71, which is also convenient for the dust generated during the cutting process of the soft porcelain to fall downward into the collection frame 4; when the soft porcelain is cut, if there is dust on the top surface of the soft porcelain, the staff can insert the soft porcelain into the inner side of the mounting plate 7, and manually move the soft porcelain up and down, so that the brush 72 can clean the dust on the soft porcelain and allow the dust to enter the collection frame 4.
[0018] like Figure 1 and Figure 2As shown, a No. 1 slide plate 45 is fixed to the main body of the No. 1 motor 42, and the No. 1 slide plate 45 is slidably connected to the inner wall of the collection frame 4. A No. 1 rotating rod 46 connected to the axis of the cutting disc 41 is fixed to the rotating shaft of the No. 1 motor 42; a No. 2 rotating rod 48 is rotatably connected to the side of the cutting disc 41 away from the No. 1 rotating rod 46, and a No. 2 slide plate 47 slidably connected to the inner wall of the collection frame 4 is fixed to the other end of the No. 2 rotating rod 48; there are two screw rods 43, and the two screw rods 43 are respectively threadedly connected to the No. 1 slide plate 45 and the No. 2 slide plate 47; there are two No. 2 motors 44, and the rotating shafts of the two No. 2 motors 44 are respectively fixed to the ends of the two screw rods 43. Both No. 2 motors 44 use servo motors and their main bodies are respectively fixed to the collection frame 4. After starting the two No. 2 motors 44, the two screw rods 43 can be rotated to facilitate the No. 1 slide plate 45 and the No. 2 slide plate 47 to move forward or backward synchronously (in Figure 1 The first slide plate 45 can drive the first rotating rod 46 through the first motor 42 to move, so that the cutting disk 41 starts to move to cut the soft porcelain, and the second rotating rod 48 can move with the second slide plate 47, and the second rotating rod 48 can increase the stability of the cutting disk 41.
[0019] like Figure 1 As shown, the bottom of the collecting frame 4 is connected to a slag discharge pipe 49. The dust in the collecting frame 4 can be discharged through the slag discharge pipe 49.
[0020] like Figure 1 As shown, the connecting plate 5 is L-shaped, the fixed end of the hydraulic rod 52 is fixed to the top of the connecting plate 5, and the telescopic end of the hydraulic rod 52 is fixed to the top of the cover 51. After the hydraulic rod 52 is started, the telescopic end of the hydraulic rod 52 can drive the cover 51 to move downward to cover the part of the soft porcelain that needs to be cut and the cutting disc 41.
[0021] When in use, the soft porcelain is placed on the workbench 1 so that the part of the soft porcelain to be cut is located directly above the opening 2. At this time, the cutting disc 41 is located on the back of the soft porcelain (with Figure 1 Then, after the hydraulic rod 52 is started to move the cover 51 downward, the cover 51 can press the top surface of the soft porcelain to fix the soft porcelain, and the cover 51 can cover the cutting part of the soft porcelain and the cutting disc 41 together; then, the No. 1 motor 42 is started to rotate the cutting disc 41 around its own axis, and then the No. 2 motor 44 is started to rotate the screw rod 43, so that the No. 1 motor 42 drives the cutting disc 41 to move toward the front of the workbench (with Figure 1The dust generated by the cutting process is restricted by the cover 51, and the dust will not drift outside the cover 51. The dust can only enter the collection frame 4 through the opening 2, so that the dust is effectively collected. When the cutting of the soft porcelain is completed, the hydraulic rod 52 is started to move the cover 51 upward to restore it, and the staff can take the cut soft porcelain off the workbench 1.
[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A soft porcelain cutting device, comprising a workbench (1), characterized in that: An opening (2) is provided on the workbench (1), a collecting frame (4) is fixed at the bottom of the workbench (1), a cutting disc (41) is provided in the collecting frame (4) and the top of the cutting disc passes through the opening (2), a No. 1 motor (42) for driving the cutting disc (41) to rotate is slidably connected in the collecting frame (4), a screw rod (43) is threadedly connected to the No. 1 motor (42), and a No. 2 motor (44) for driving the screw rod (43) to rotate is fixed to the collecting frame (4); a connecting plate (5) is fixed to one side of the workbench (1), a cover shell (51) which can be raised and lowered and is located above the cutting disc (41) is provided on the inner side of the connecting plate (5), and a hydraulic rod (52) for driving the cover shell (51) is provided on the connecting plate (5).
2. A soft porcelain cutting device according to claim 1, characterized in that: Limiting plates (3) are provided on both sides of the opening (2); a liftable pressing plate (31) is provided on the adjacent sides of the two limiting plates (3); an electric telescopic rod (32) is fixed on the limiting plates (3); a connecting rod (33) connected to the pressing plate (31) is fixed at the telescopic end of the electric telescopic rod (32).
3. A soft porcelain cutting device according to claim 2, characterized in that: Automatic telescopic rods (6) are fixed on both sides of the top of the workbench (1), and the telescopic ends of the two automatic telescopic rods (6) are respectively connected to the opposite sides of the two limit plates (3). Slide grooves (8) are opened on both sides of the top of the workbench (1), and a moving block connected to the slideway of the slide groove (8) is fixed at the bottom of the limit plate (3); and a bearing plate (61) connected to the workbench (1) is fixed at the fixed end of the automatic telescopic rod (6).
4. A soft porcelain cutting device according to claim 3, characterized in that: An L-shaped fixing plate (9) is fixed on the top of the pressing plate (31), a liftable iron plate (91) is slidably connected to the inner side of the fixing plate (9), a cleaning brush (92) is fixed to the bottom of the iron plate (91), a through hole is provided on the pressing plate (31) for the cleaning brush (92) to pass through, a support rod (34) in contact with the bottom surface of the iron plate (91) is fixed on the top of the pressing plate (31); a fixing plate handle (93) is provided on the iron plate (91), a magnet (94) is fixed on the top surface of the fixing plate (9), a slideway (95) is provided on the vertical surface inside the fixing plate (9), and a slider slidably connected to the slideway (95) is fixed on the iron plate (91).
5. The soft porcelain cutting device according to claim 1, characterized in that: U-shaped mounting plates (7) are fixed on both sides of the opening (2); a group of bearing blocks (71) are fixed on the adjacent sides of the two mounting plates (7); the cutting disc (41) is located between the two groups of bearing blocks (71); and a brush (72) is fixed on the inner wall of the mounting plate (7).
6. A soft porcelain cutting device according to claim 1, characterized in that: A No. 1 slide plate (45) is fixed on the main body of the No. 1 motor (42), and the No. 1 slide plate (45) is slidably connected to the inner wall of the collection frame (4). A No. 1 rotating rod (46) connected to the axis of the cutting disc (41) is fixed on the rotating shaft of the No. 1 motor (42); a No. 2 rotating rod (48) is rotatably connected to the side of the cutting disc (41) away from the No. 1 rotating rod (46), and a No. 2 slide plate (47) slidably connected to the inner wall of the collection frame (4) is fixed on the other end of the No. 2 rotating rod (48); the number of the screw rods (43) is two, and the two screw rods (43) are respectively threadedly connected to the No. 1 slide plate (45) and the No. 2 slide plate (47); the number of the No. 2 motors (44) is two, and the rotating shafts of the two No. 2 motors (44) are respectively fixed to the ends of the two screw rods (43).
7. The soft porcelain cutting device according to claim 1, characterized in that: The bottom of the collecting frame (4) is connected to a slag discharge pipe (49).
8. The soft porcelain cutting device according to claim 1, characterized in that: The connecting plate (5) is arranged in an L shape, the fixed end of the hydraulic rod (52) is fixed to the top of the connecting plate (5), and the telescopic end of the hydraulic rod (52) is fixed to the top of the cover shell (51).