Rubber corner connecting machine with auxiliary rubber clamping plates

By designing a fixing mechanism and preheating mechanism with auxiliary rubber plywood in the rubber angle joint machine, the problems of low heating efficiency and poor mold stability in the existing rubber angle joint machine are solved, and a higher success rate of joint angle is achieved. Production efficiency and joint angle quality.

CN222473394UActive Publication Date: 2025-02-14HUZHOU MUMA INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421267557.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-14
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

During the production process, existing rubber angle joint machines have problems such as low heating efficiency, high energy consumption and uneven heating, resulting in low rubber butt quality, poor stability of the angle joint mold, and easy to cause colloid injection misalignment.

Method used

A rubber angle joint machine with auxiliary rubber plywood was designed. The fixing mechanism was used to fix the mold through pneumatic adsorption to ensure the stability of the mold position, and the preheating mechanism heated the colloid in advance to ensure the supply efficiency and uniform temperature of the glue liquid. sex.

Benefits of technology

By stably fixing the mold and heating the colloid in advance, the success rate and production efficiency of the joint angle operation are improved, production interruptions caused by operating errors are reduced, the service life of the mold is extended, and the sealing and durability of the joint angle are improved.

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Abstract

The utility model discloses a rubber corner connecting machine with auxiliary rubber clamping plates, which belongs to the technical field of rubber corner connecting machines and comprises a machine room, a hydraulic cylinder fixedly mounted at the upper end of the machine room, a fixing mechanism arranged in the middle of the machine room, preheating mechanisms arranged on the left side and the right side of the hydraulic cylinder, and a hydraulic rod fixedly mounted at the bottom end of the machine room. According to the rubber corner connecting machine with the auxiliary rubber clamping plate, the fixing mechanism and the preheating mechanism are additionally arranged, the fixing mechanism adopts a pneumatic adsorption mode and can be matched with the auxiliary clamping plate to fix a mold, the position stability of the mold is ensured, a groove hole in the mold is opposite to a liquid guide pipeline in position, and therefore the mold can be fixed conveniently. In addition, the preheating mechanism adopts an advanced heating mode, colloids with various properties are placed in a preheating box, the colloids are preheated in advance, a large amount of the colloids are obtained, the supply efficiency of the colloids is ensured, and the corner connecting efficiency of the rubber corner connecting machine is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber corner jointing machines, in particular to a rubber corner jointing machine with an auxiliary rubber clamping plate. Background Art

[0002] The rubber jointing machine is a special mechanical equipment used to produce rubber products. Its main function is to hot-press the rubber strips at both ends to form an integrated rubber joint. It is widely used in the production of various rubber products such as sealing strips, tapes, shock absorbers, etc. The equipment is usually composed of a heating device, a pressure device, a transmission device, a control device and other parts. By precisely controlling parameters such as temperature, pressure and time, high-temperature vulcanization and joining of rubber strips can be achieved, thereby ensuring the wear resistance, sealing and strength of the joint.

[0003] In combination with the rubber corner joining machines in the prior art, it is found that when the rubber corner joining machines are used, the heating and melting steps of the colloid in the existing rubber corner joining machines during the production process have problems such as low heating efficiency, high energy consumption and uneven heating, which can easily lead to the problem of low quality of rubber jointing. In addition, the corner joining mold also has stability problems, especially the situation that the colloid injection is prone to misalignment, which may cause the corner joining operation to fail. Utility Model Content

[0004] The purpose of the utility model is to provide a rubber angle jointing machine with an auxiliary rubber clamp to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rubber angle joint machine with an auxiliary rubber splint, comprising a machine cabin, a hydraulic cylinder is fixedly installed on the upper end of the machine cabin, a fixing mechanism is arranged in the middle of the machine cabin, and preheating mechanisms are arranged on the left and right sides of the hydraulic cylinder, the fixing mechanism comprises an auxiliary splint, an air groove, an air guide pipe, an air pump body, a pump body bracket and a hydraulic rod, a hydraulic rod is fixedly installed on the bottom end of the machine cabin, an auxiliary splint is fixedly connected to the upper end of the hydraulic rod, an air groove is opened inside the auxiliary splint, an air groove is fixedly connected to the left end of the air groove, an air pump body is fixedly installed on the end of the air guide pipe away from the air groove, a pump body bracket is fixedly installed on the lower end of the air pump body, and the pump body bracket is fixedly installed on the left end of the auxiliary splint.

[0006] Optionally, a transmission rod is provided below the hydraulic cylinder, and the transmission rod is fixedly connected to the transmission end of the hydraulic cylinder.

[0007] Optionally, a liquid guiding pipe is provided below the transmission rod, a mounting seat is provided on the outer side of the liquid guiding pipe, and the mounting seat is fixedly mounted on the machine cabin.

[0008] Optionally, a mold is provided below the mounting seat, and a rubber block is provided in the middle of the mold.

[0009] Optionally, the preheating mechanism includes a heating chamber, a placement seat, a heating wire, a preheating box and a liquid injection bucket, and the heating chamber is fixedly installed on both left and right ends of the hydraulic cylinder.

[0010] Optionally, a placement seat is installed inside the heating chamber, a heating wire is installed on the placement seat, a preheating box is arranged above the heating wire, and multiple groups of the placement seats, heating wires and preheating boxes are distributed on the inner side of the heating chamber from top to bottom.

[0011] Optionally, a liquid injection funnel is inserted into the liquid guiding pipe.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. In the utility model, a fixing mechanism is provided. By means of pneumatic adsorption, the fixing mechanism can stably fix the mold and ensure the position stability of the mold on the auxiliary clamping plate, thereby reducing the dislocation phenomenon of colloid injection caused by mold movement and improving the success rate of corner connection operation. After the stability of the mold is enhanced, the operator can complete the positioning and corner connection operation of the mold more quickly, thereby improving the overall production efficiency and reducing production interruptions caused by operational errors. The stabilizing effect of the fixing mechanism reduces the wear of the mold caused by frequent movement or instability, extends the service life of the mold, and reduces maintenance costs.

[0014] 2. In the utility model, a preheating mechanism is provided. The preheating mechanism ensures that a large amount of glue liquid is available at any time by heating a variety of colloids in advance, reduces production delays caused by waiting for the glue liquid to be heated, and improves the overall corner joint efficiency. The preheating mechanism ensures that the colloid is fully melted before entering the mold through long-term heating, thereby ensuring the quality of the glue liquid and improving the sealing and durability of the corner joint. Since the preheating mechanism can preheat the colloid before production, the need for immediate heating of the colloid during the production process is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model in a three-dimensional front view;

[0016] Figure 2 It is a schematic structural diagram of the utility model in a plane front view;

[0017] Figure 3 This is a schematic diagram of the structure of the utility model in a three-dimensional left view;

[0018] Figure 4 It is a schematic diagram of the structure of the utility model in a plane left view;

[0019] Figure 5 The structure of the utility model is schematically shown in a three-dimensional cutaway view. Figure 1 ;

[0020] Figure 6 The structure of the utility model is schematically shown in a three-dimensional cutaway view. Figure 2 ;

[0021] Figure 7 The structure of the utility model is schematically shown in a three-dimensional cutaway view. Figure 3 .

[0022] In the figure: 1. machine room; 2. hydraulic cylinder; 3. transmission rod; 4. liquid guide pipe; 5. mounting seat; 6. mold; 7. rubber block; 8. fixing mechanism; 801. auxiliary splint; 802. air groove; 803. air guide pipe; 804. air pump body; 805. pump body bracket; 806. hydraulic rod; 9. preheating mechanism; 901. heating chamber; 902. placement seat; 903. heating wire; 904. preheating box; 905. liquid injection bucket. DETAILED DESCRIPTION

[0023] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figures 1 to 7 In the embodiment of the utility model, a rubber angle joint machine with an auxiliary rubber splint includes a machine room 1, a hydraulic cylinder 2 is fixedly installed on the upper end of the machine room 1, a fixing mechanism 8 is arranged in the middle of the machine room 1, and preheating mechanisms 9 are arranged on the left and right sides of the hydraulic cylinder 2. The fixing mechanism 8 includes an auxiliary splint 801, an air groove 802, an air guide pipe 803, an air pump body 804, a pump body bracket 805 and a hydraulic rod 806. A hydraulic rod 806 is fixedly installed on the bottom end of the machine room 1, and an auxiliary splint 801 is fixedly connected to the upper end of the hydraulic rod 806. An air groove 802 is opened inside the auxiliary splint 801, and the air groove 80 2 is fixedly connected with an air guide pipe 803, an end of the air guide pipe 803 away from the air groove 802 is fixedly installed with an air pump body 804, a pump body bracket 805 is fixedly installed at the lower end of the air pump body 804, and the pump body bracket 805 is fixedly installed at the left end of the auxiliary clamping plate 801, a transmission rod 3 is arranged below the hydraulic cylinder 2, the transmission rod 3 is fixedly connected to the transmission end of the hydraulic cylinder 2, a liquid guide pipe 4 is arranged below the transmission rod 3, a mounting seat 5 is arranged outside the liquid guide pipe 4, the mounting seat 5 is fixedly installed on the cabin 1, a mold 6 is arranged below the mounting seat 5, and a rubber block 7 is arranged in the middle of the mold 6;

[0027] Through the air groove 802 and the air guide pipe 803, the auxiliary splint 801 can stably adsorb the mold 6, ensuring its position stability on the auxiliary splint 801, thereby reducing the phenomenon of colloid injection dislocation and improving the success rate of the corner connection operation. The air pump body 804 draws air from the air groove 802 through the air guide pipe 803 to generate sufficient negative pressure, so that the auxiliary splint 801 can stably adsorb the mold 6, providing a stable working environment for the operator. The air guide pipe 803 connects the air pump body 804 and the air groove 802 to provide the necessary gas flow path for pneumatic adsorption, ensuring the pneumatic performance of the fixing mechanism 8

[0028] The preheating mechanism 9 includes a heating chamber 901, a placement seat 902, a heating wire 903, a preheating box 904 and a liquid injection bucket 905. The heating chamber 901 is fixedly installed at both ends of the hydraulic cylinder 2. The placement seat 902 is installed inside the heating chamber 901. The heating wire 903 is installed on the placement seat 902. The preheating box 904 is arranged above the heating wire 903. Multiple groups of placement seats 902, heating wires 903 and preheating boxes 904 are distributed from top to bottom on the inner side of the heating chamber 901. The liquid guide pipe 4 is plugged with a liquid injection bucket 905.

[0029] The heating wire 903 heats the preheating box 904 for a long time, and heats the colloids of various properties to a molten state in advance, thereby ensuring the supply efficiency of the glue liquid, and also improving the temperature uniformity of the glue liquid, ensuring the quality of the joint. The preheating box 904 is used to place the colloid that needs to be preheated. The heating wire 903 heats the preheating box 904 evenly, ensuring that the colloid is fully melted, and at the same time preventing local overheating of the colloid during the heating process. The liquid injection funnel 905 is used to receive the preheated glue liquid and inject it into the mold 6 through the liquid guide pipe 4, ensuring the smooth injection and uniform distribution of the glue liquid.

[0030] The working principle of the utility model is as follows: the rubber angle jointing machine with auxiliary rubber splints is additionally provided with a fixing mechanism 8 and a preheating mechanism 9. Before using the rubber angle jointing machine with auxiliary rubber splints, it is necessary to pre-connect the hydraulic cylinder 2, the air pump body 804, the hydraulic rod 806 and the heating wire 903 to electricity and connect to the control terminal. When using the rubber angle jointing machine with auxiliary rubber splints, firstly place the rubber block 7 to be connected on the mold 6, and place the mold 6 on the auxiliary splint 801, then activate the fixing mechanism 8, start the air pump body 804 to extract air from the air guide pipe 803 and the air groove 802, so as to achieve the effect of stable adsorption of the mold 6 and ensure the stability of the mold 6 on the auxiliary splint 801. At the same time, the user selects the glue liquid to be injected, activates the preheating mechanism 9 (the heating wire 903 in the preheating mechanism 9 is heated for a long time, which can melt the colloid in the preheating box 904 and obtain the glue liquid that can be directly used), removes the preheating box 904, and preheats the preheating box 904. The glue in the hot box 904 is injected into the liquid guiding pipe 4 through the liquid injection bucket 905. At this time, the hydraulic cylinder 2 and the hydraulic rod 806 are started. The hydraulic rod 806 pushes the auxiliary splint 801 and the mold 6 upward, so that the slot on the mold 6 is opposite to and fits with the liquid guiding pipe 4. Then the hydraulic cylinder 2 is started to push the transmission rod 3 downward. The transmission rod 3 presses down the glue in the liquid guiding pipe 4, so that the glue enters the mold 6 and achieves the effect of docking the rubber block 7. In summary, the fixing mechanism 8 adopts a pneumatic adsorption method, and cooperates with the auxiliary splint 801 to fix the mold 6, ensuring the position stability of the mold 6, so that the slot on the mold 6 is opposite to the liquid guiding pipe 4, which improves the stability and reliability of the subsequent addition of glue. In addition, the preheating mechanism 9 adopts an advance heating method to place colloids of various properties in the preheating box 904, preheat a variety of colloids in advance, obtain a large amount of glue, thereby ensuring the supply efficiency of the glue and improving the corner joining efficiency of the rubber corner joining machine.

[0031] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rubber angle joint machine with an auxiliary rubber splint, comprising a machine cabin (1), a hydraulic cylinder (2) being fixedly mounted on the upper end of the machine cabin (1), characterized in that: A fixing mechanism (8) is provided in the middle of the machine room (1), and preheating mechanisms (9) are provided on both the left and right sides of the hydraulic cylinder (2). The fixing mechanism (8) comprises an auxiliary clamping plate (801), an air groove (802), an air guide pipe (803), an air pump body (804), a pump body bracket (805) and a hydraulic rod (806). The bottom end of the machine room (1) is fixedly mounted with a hydraulic rod (806), and the upper end of the hydraulic rod (806) is fixedly connected with An auxiliary splint (801) is provided with an air groove (802) inside the auxiliary splint (801), the left end of the air groove (802) is fixedly connected with an air guide pipe (803), an end of the air guide pipe (803) away from the air groove (802) is fixedly installed with an air pump body (804), the lower end of the air pump body (804) is fixedly installed with a pump body bracket (805), and the pump body bracket (805) is fixedly installed on the left end of the auxiliary splint (801).

2. A rubber angle jointing machine with auxiliary rubber clamps according to claim 1, characterized in that: A transmission rod (3) is arranged below the hydraulic cylinder (2), and the transmission rod (3) is fixedly connected to the transmission end of the hydraulic cylinder (2).

3. The rubber angle jointing machine with auxiliary rubber clamps according to claim 2, characterized in that: A liquid guide pipe (4) is provided below the transmission rod (3), a mounting seat (5) is provided outside the liquid guide pipe (4), and the mounting seat (5) is fixedly mounted on the machine cabin (1).

4. The rubber angle jointing machine with auxiliary rubber clamps according to claim 3, characterized in that: A mold (6) is arranged below the mounting seat (5), and a rubber block (7) is arranged in the middle of the mold (6).

5. The rubber angle jointing machine with auxiliary rubber clamps according to claim 1, characterized in that: The preheating mechanism (9) comprises a heating chamber (901), a placement seat (902), a heating wire (903), a preheating box (904) and a liquid injection bucket (905), and the heating chamber (901) is fixedly mounted on both left and right ends of the hydraulic cylinder (2).

6. The rubber angle jointing machine with auxiliary rubber clamps according to claim 5, characterized in that: A placement seat (902) is installed inside the heating chamber (901), a heating wire (903) is installed on the placement seat (902), and a preheating box (904) is arranged above the heating wire (903). Multiple groups of the placement seats (902), heating wires (903) and preheating boxes (904) are distributed from top to bottom on the inner side of the heating chamber (901).

7. The rubber angle jointing machine with auxiliary rubber clamps according to claim 3, characterized in that: The liquid guiding pipe (4) is plugged with a liquid injection funnel (905).