Circulating double-chain type bracket fine aggregate concrete truss floor support plate stacking type production line

Abstract

The utility model discloses a circulating double-chain type bracket fine aggregate concrete truss floor support plate stacking type production line which comprises a track frame, a track is arranged on the top of the track frame, a bracket is arranged in the track, bracket wheels are arranged at the two ends of the bracket, fixing clamping pieces are arranged at the two ends of the bracket, and a driving motor is arranged in the track frame. A first driving chain and a second driving chain are arranged in the rail frame, chain wheels are arranged at the two ends of the first driving chain and the two ends of the second driving chain correspondingly, and a first production unit, a second production unit, a third production unit, a fourth production unit, a fifth production unit and a sixth production unit are arranged above the rail frame. The driving motor, the chain wheel, the first driving chain and the second driving chain are used for being matched with the fixing clamping piece, so that the bracket is driven, the bracket linearly advances on the track, continuous and repeated material pouring, strickling, vibrating and circulating continuous production are completed on the same conveying assembly line, the workload is greatly reduced, and the production efficiency is improved. And the production and processing efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of truss floor deck production units, and specifically relates to a circulating double-chain bracket fine stone concrete truss floor deck stacking production line. Background Art

[0002] Truss floor slab, also known as steel truss mold, is a composite structural system formed by processing the main load-bearing steel bars in the floor slab into steel trusses using special equipment in the factory, and then welding the steel trusses and galvanized steel plates into one. During the construction stage of the structural floor slab, the system uses galvanized steel plates to replace the construction molds, and the truss structure formed by welding the steel bars in the structure bears the self-weight of the floor slab concrete and the construction load together. After pouring concrete, a steel truss concrete floor slab is formed, which bears the service load during the use stage.

[0003] At present, in the production process of existing steel truss floor decking, due to the need to carry out multiple layers of steel trusses, it is necessary to reciprocate into the production unit for multiple times during production and processing. However, most of the existing steel truss floor decking production units can only carry out single-trip production and processing, resulting in low production efficiency and difficulty in meeting demand. For this reason, we propose a circulating double-chain bracket fine stone concrete truss floor decking stacking production line. Utility Model Content

[0004] The utility model aims to provide a circulating double-chain bracket fine stone concrete truss floor deck stacking production line to solve the existing problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a circulating double-chain bracket fine stone concrete truss floor deck stacking production line, comprising a track frame, a bracket and a driving motor, tracks are arranged on both sides of the top of the track frame, a number of rigidly connected brackets can be arranged in the track, bracket wheels are arranged on both sides of the bottom of both ends of the bracket, the bracket wheels extend into the track and are in rolling contact with the inside of the track, fixing clips are fixedly arranged on both sides of the bottom of both ends of the bracket, a driving motor is arranged at one end of the track frame, the driving motor is a double-headed motor, and the two ends of the track frame are fixedly arranged at both sides. The first and second driving chains are respectively provided on the sides, sprockets are provided on the inner sides of both ends of the first and second driving chains, the sprockets are meshed and connected with the first driving chain or the second driving chain, the output shaft end of the driving motor is fixedly connected to the center position of the sprocket, and the fixing clamp is clamped in the node gap of the first and second driving chains through the protrusion provided at the bottom, and the first production unit, the second production unit, the third production unit, the fourth production unit, the fifth production unit and the sixth production unit with completely the same internal facilities are sequentially arranged on the outside and above the track frame.

[0006] Preferably, a bottom film stacking place is provided on one side of the first production unit near one end of the hydraulic pump, and a first manipulator is fixedly installed between the bottom film stacking place and the track frame via a mounting seat.

[0007] Preferably, a concrete placing machine is provided on one side of the first manipulator and spans over the track frame, and the concrete placing machine is fixedly installed just above the track through a mounting frame.

[0008] Preferably, a scraper across the track frame is provided on a side of the concrete placing boom away from the first manipulator via a mounting frame, and the scraper is fixedly mounted just above the track via the mounting frame.

[0009] Preferably, a vibration pump is provided on the side of the scraper away from the concrete placing boom and spans over the track frame, and the vibration pump is fixedly installed just above the track through a mounting frame.

[0010] Preferably, a steel bar truss stacking place stacked on the outside of the track frame is provided between the vibration pump and the scraper, and a second manipulator is fixedly installed between the steel bar truss stacking place and the track frame via a mounting seat.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. By utilizing a driving motor, a sprocket, a first driving chain and a second driving chain, in cooperation with a fixing clamp, the bracket is driven to move along the track, so that when the floor decking is produced and processed, the bracket can move directly in a straight line on the track, and continuous pouring, leveling, vibrating, and cyclic production can be completed on the same conveying line. There is no need for workers to carry unfinished floor decking from one end of the track to the other end, which greatly reduces the workload and improves the efficiency of production and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the internal structure of the first production unit of the utility model;

[0015] Figure 3 This is a schematic structural diagram of a rail vehicle of the present utility model.

[0016] In the figure: 1. track frame; 2. track; 3. bracket; 4. bracket wheel; 5. fixing clamp; 6. driving motor; 7. first driving chain; 8. first production unit; 9. second production unit; 10. third production unit; 11. fourth production unit; 12. fifth production unit; 13. sixth production unit; 14. bottom film stacking place; 15. first manipulator; 16. concrete placing boom; 17. scraper; 18. steel truss stacking place; 19. second manipulator; 20. vibration pump; 21. sprocket; 22. second driving chain. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-3 The utility model provides a technical solution for a circulating double-chain bracket fine stone concrete truss floor deck stacking production line: it includes a track frame 1, a bracket 3 and a driving motor 6, tracks 2 are arranged on both sides of the top of the track frame 1, a plurality of rigidly connected brackets 3 can be arranged in the track 2, bracket wheels 4 are arranged on both sides of the bottom of both ends of the bracket 3, the bracket wheels 4 extend into the track 2 and roll in contact with the inside, fixing clamps 5 are fixedly arranged on both sides of the bottom of both ends of the bracket 3, a driving motor 6 is arranged at one end of the track frame 1, and the driving motor 6 is a double-headed motor, and a first driving chain 7 and a second driving chain 7 are arranged on both sides of the track frame 1. Two drive chains 22, sprockets 21 are arranged on the inner sides of both ends of the first drive chain 7 and the second drive chain 22, the sprocket 21 is meshed and connected with the first drive chain 7 or the second drive chain 22, the end of the output shaft of the drive motor 6 is fixedly connected with the center position of the sprocket 21, and the fixing clamp 5 is clamped in the node gap of the first drive chain 7 and the second drive chain 22 through the protrusion provided at the bottom, and the first production unit 8, the second production unit 9, the third production unit 10, the fourth production unit 11, the fifth production unit 12 and the sixth production unit 13 with completely the same internal facilities are arranged in sequence on the outside of the track frame 1.

[0019] Specifically, a bottom film stacking place 14 is provided on one side of the first production unit 8 near one end of the driving motor 6 , and a first manipulator 15 is fixedly installed between the bottom film stacking place 14 and the track frame 1 via a mounting seat.

[0020] Specifically, a concrete placing machine 16 is provided on one side of the first manipulator 15 and is across the track frame 1 . The concrete placing machine 16 is fixedly installed just above the track 2 through a mounting frame.

[0021] Specifically, a scraper 17 spanning over the track frame 1 is provided on the side of the concrete placing machine 16 away from the first manipulator 15 through a mounting frame, and the scraper 17 is fixedly installed just above the track 2 through the mounting frame.

[0022] Specifically, a vibration pump 20 is provided on the side of the scraper 17 away from the concrete placing machine 16 and spans over the track frame 1 . The vibration pump 20 is fixedly installed just above the track 2 through a mounting frame.

[0023] Specifically, a steel bar truss stacking place 18 stacked on the outside of the track frame 1 is provided between the vibration pump 20 and the scraper 17 , and a second manipulator 19 is fixedly installed between the steel bar truss stacking place 18 and the track frame 1 via a mounting seat.

[0024] In this embodiment, the sprocket 21 is driven to rotate at a constant speed by a driving motor 6. Since the sprocket 21 is meshed and connected with the first driving chain 7 and the second driving chain 22, the first driving chain 7 and the second driving chain 22 are driven to rotate around the sprockets 21 on the inner sides of both ends, and the fixing clamp 5 is clamped with the first driving chain 7 and the second driving chain 22, so that the bracket 3 moves synchronously with the first driving chain 7 and the second driving chain 22, thereby driving the bracket 3. In the process of the bracket 3 moving along the track 2, it will pass through the first production unit 8, the second production unit 9, the third production unit 10, the fourth production unit 11, the fifth production unit 12 and the sixth production unit 13 in sequence. When passing through the first production unit 8, the bottom film stacking is grabbed by the first manipulator 15 inside it. The bottom film on the bottom film stacking position 14 (the bottom film on the bottom film stacking position 14 is brushed with a release agent and a composite carbon fiber mesh is laid), and it is stably placed on the bracket 3, and the bracket 3 is then moved to the bottom of the concrete placing machine 16, and the concrete placing machine 16 is used to inject material into the inside of the bottom film, and then it is scraped and leveled under the scraper 17. After scraping, the second manipulator 19 grabs the steel truss from the steel truss stacking position 18 and places it on the scraped bottom mold, and then the vibration pump 20 vibrates it to make the steel truss integrate into the concrete, thereby completing the production of a layer of floor decking, and in this way, it passes through the second production unit 9, the third production unit 10, the fourth production unit 11, the fifth production unit 12 and the sixth production unit 13, and repeats the above operation, thereby completing the production of multi-layer floor decking, greatly improving the production efficiency.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A circulating double-chain bracket fine stone concrete truss floor deck stacking production line, comprising a track frame (1), a bracket (3) and a drive motor (6), characterized in that: Tracks (2) are arranged on both sides of the top of the track frame (1), and a plurality of rigidly connected brackets (3) may be arranged inside the track (2). Bracket wheels (4) are arranged on both sides of the bottom of both ends of the bracket (3), and the bracket wheels (4) extend into the track (2) and are in rolling contact with the inside thereof. Fixed clamps (5) are fixedly arranged on both sides of the bottom of both ends of the bracket (3). A driving motor (6) is arranged at one end inside the track frame (1), and the driving motor (6) is a double-headed motor. A first driving chain (7) and a second driving chain (22) are arranged on both sides inside the track frame (1), and the first driving chain (7) and the second driving chain (22) are respectively arranged. Sprockets (21) are provided on the inner sides of both ends of the track frame (22), the sprockets (21) are meshedly connected with the first drive chain (7) or the second drive chain (22), the output shaft end of the drive motor (6) is fixedly connected with the center position of the sprocket (21), the fixed clamp (5) is clamped in the node gaps of the first drive chain (7) and the second drive chain (22) through the protrusions provided at the bottom, and the first production unit (8), the second production unit (9), the third production unit (10), the fourth production unit (11), the fifth production unit (12) and the sixth production unit (13) with completely identical internal facilities are sequentially provided on the outside of the track frame (1).

2. The circulating double-chain bracket fine stone concrete truss floor deck stacking production line according to claim 1 is characterized by: A bottom film stacking area (14) is provided on one side of the first production unit (8) near one end of the driving motor (6), and a first manipulator (15) is fixedly mounted between the bottom film stacking area (14) and the track frame (1) via a mounting seat.

3. The circulating double-chain bracket fine stone concrete truss floor deck stacking production line according to claim 2 is characterized by: A concrete placing machine (16) is provided on one side of the first manipulator (15) and is arranged across the track frame (1). The concrete placing machine (16) is fixedly mounted directly above the track (2) via a mounting frame.

4. The circulating double-chain bracket fine stone concrete truss floor deck stacking production line according to claim 3 is characterized by: A scraper (17) is provided on a side of the concrete placing machine (16) away from the first manipulator (15) through a mounting frame and is arranged across the track frame (1). The scraper (17) is fixedly mounted directly above the track (2) through the mounting frame.

5. The circulating double-chain bracket fine stone concrete truss floor deck stacking production line according to claim 4 is characterized by: A vibration pump (20) is arranged on the side of the scraper (17) away from the concrete placing machine (16) and spans the track frame (1). The vibration pump (20) is fixedly installed directly above the track (2) via a mounting frame.

6. The circulating double-chain bracket fine stone concrete truss floor deck stacking production line according to claim 5 is characterized by: A steel truss stacking area (18) stacked on the outside of the track frame (1) is provided between the vibration pump (20) and the scraper (17), and a second manipulator (19) is fixedly mounted between the steel truss stacking area (18) and the track frame (1) via a mounting seat.

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