Paperboard feeding machine

By designing a cardboard loader, the automatic loading of cardboard is achieved by using a lifting silo and a loading robot, the problem of low manual loading efficiency is solved, production efficiency is improved and costs are reduced.

CN222475595UActive Publication Date: 2025-02-14CHENGDU YUTO PRINTING CO LTD
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Patent Information

Application Number
CN202323609901.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-02-14
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

During the wine box production process, the loading of cardboard relies on manual operations, which is inefficient and cannot meet the demand for increased output.

Method used

A cardboard loading machine is designed, including a rack, a lifting silo and a loading robot, and the synchronous lifting and automatic loading of the cardboard is realized through an automated system.

Benefits of technology

It realizes automatic feeding of cardboard, improves production efficiency, reduces labor costs, and can adapt to the demand for increased output.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a paperboard feeding machine which comprises a machine frame. The lifting type stock bin comprises a bin plate, a first driving motor and two sets of lifting mechanisms, the first driving motor is fixed to a rack and connected with a driving shaft, the driving shaft is provided with two first driving wheels, the two sets of lifting mechanisms are provided with first driven wheels respectively, and the two first driving wheels drive the first driven wheels of the two sets of lifting mechanisms respectively. The lifting mechanism comprises a driving wheel shaft, two second driving wheels and two second driven wheels, the driving wheel shaft is fixed to the top of the rack, the two second driving wheels are arranged at the two ends of the driving wheel shaft respectively, the two second driven wheels are fixed to the bottom of the rack respectively, and a lifting chain is wound between one second driving wheel and one second driven wheel; the bin plate is fixed with the lifting chain; and the feeding manipulator is connected with the rack. According to the paperboard feeding device, automatic paperboard feeding can be achieved, the production efficiency is improved, and the labor cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of feeding, and in particular relates to a cardboard feeding machine. Background Art

[0002] In the wine box production process, cardboard needs to be loaded, but the original loading method is manual loading, which has low work efficiency and cannot meet the needs of increasing production. Utility Model Content

[0003] In order to solve at least one of the above problems, the utility model provides a cardboard feeding machine, which automates the feeding of cardboards, improves production efficiency and reduces labor costs.

[0004] The embodiments of the present invention are implemented by the following technical solutions:

[0005] Cardboard loader, including:

[0006] frame;

[0007] A lifting silo comprises a silo plate, a first driving motor and two lifting mechanisms, wherein the first driving motor is fixed to a frame and connected to a driving shaft, wherein the driving shaft is provided with two first driving wheels, and the two lifting mechanisms are respectively provided with first driven wheels, wherein the two first driving wheels respectively drive the first driven wheels of the two lifting mechanisms, and the lifting mechanisms comprise a driving wheel shaft, a second driving wheel and a second driven wheel, wherein the driving wheel shaft is fixed to the top of the frame, two second driving wheels are provided and are respectively provided at two ends of the driving wheel shaft, two second driven wheels are provided and are respectively fixed to the bottom of the frame, a lifting chain is wound between a second driving wheel and a second driven wheel, and the silo plate is fixed to the lifting chain;

[0008] The loading robot is connected to the frame.

[0009] In one embodiment of the utility model, the loading robot includes a base, a connecting plate and a liftable vacuum nozzle fixing frame, the base is fixed to the frame, the upper end of the connecting plate is connected to the base by a slide rail, the base is provided with a loading drive mechanism for driving the connecting plate to move, the liftable vacuum nozzle fixing frame is connected to the lower end of the connecting plate, and the liftable vacuum nozzle fixing frame is installed with a plurality of vacuum nozzles.

[0010] In one embodiment of the present invention, the liftable vacuum nozzle fixing frame includes a lifting cylinder and a fixing frame. The lifting cylinder is fixed to the connecting plate, and the lifting cylinder drives the fixing frame to rise and fall.

[0011] In one embodiment of the utility model, the feeding drive mechanism includes a second drive motor, an active synchronous wheel and a driven synchronous wheel. The second drive motor drives the active synchronous wheel to rotate. A synchronous belt is provided between the active synchronous wheel and the driven synchronous wheel, and the synchronous belt is connected to the connecting plate.

[0012] In one embodiment of the utility model, a limiting device is further included above the storage plate, the limiting device includes a limiting plate and a connecting rod, one end of the connecting rod is fixed to the frame, and the other end of the connecting rod is fixed to the limiting plate.

[0013] In an embodiment of the present invention, the limiting plate is provided with a guiding inclined surface.

[0014] In one embodiment of the utility model, the driving wheel shaft includes a main wheel shaft and a secondary wheel shaft, and two secondary wheel shafts are provided and are respectively connected to two ends of the main wheel shaft through couplings.

[0015] In one embodiment of the present invention, the frame is provided with casters.

[0016] In an embodiment of the present invention, the base includes a web and a wing plate, and the web and the wing plate are connected in a T-shaped structure.

[0017] In one embodiment of the present invention, a controller for controlling the drive motor is also included.

[0018] The technical solution of the embodiment of the utility model has at least the following advantages and beneficial effects:

[0019] The utility model realizes automatic loading of paperboards by adopting a paperboard loading machine, realizes synchronous driving of two lifting mechanisms by a driving motor, and realizes lifting of storage boards by utilizing the two lifting mechanisms. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a structural schematic diagram of the utility model;

[0022] Figure 2 for Figure 1 A schematic diagram of the structure without the cover;

[0023] Figure 3 for Figure 2 A schematic top view without the warehouse board;

[0024] Figure 4 This is a schematic diagram of the structure of the feeding manipulator in the utility model;

[0025] Figure 5 It is a top view of the fixing plate and the vacuum nozzle in the present invention.

[0026] Icons: 1-frame, 21-warehouse plate, 22-first drive motor, 23-first driving wheel, 24-first driven wheel, 25-driving wheel shaft, 251-main wheel shaft, 252-secondary wheel shaft, 26-second driving wheel, 27-second driven wheel, 29-chain, 41-base, 411-web plate, 412-wing plate, 42-connecting plate, 43-lifting cylinder, 44-fixed frame, 45-vacuum nozzle, 46-second drive motor, 47-driving synchronous wheel, 51-limiting plate, 52-connecting rod, 53-guide ramp, 6-cover. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0030] In the description of the present utility model, it should be noted that if the terms "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the utility model product is usually placed when used. It is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present utility model.

[0031] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "configure", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] Example

[0033] Please refer to Figure 1-5 The cardboard loading machine provided in this embodiment includes a frame 1, a lifting silo and a loading robot. The lifting silo includes a silo plate 21, a first drive motor 22 and two sets of lifting mechanisms. The first drive motor 22 is installed on the top of the frame 1. The first drive motor 22 is connected to a drive shaft, and two first driving wheels 23 are installed on the drive shaft; the two sets of lifting mechanisms are respectively arranged on both sides of the silo plate 21, and the first drive motor 22 is used to realize the synchronous lifting of the two sets of lifting mechanisms. Specifically, the lifting mechanism includes a first driven wheel 24, a driving wheel shaft 25, a second driving wheel 26 and a second driven wheel 27. The driving wheel shaft 25 is fixed on the top of the frame 1, and the driving wheel shaft 25 adopts a segmented splicing structure, that is, the driving wheel shaft 25 includes a main wheel The main wheel shaft 251 and two secondary wheel shafts 252 are respectively connected to the two ends of the main wheel shaft 251 through couplings. Since the size of the warehouse plate 21 is relatively large, if the driving wheel shaft 25 adopts a whole shaft made of a blank, the whole shaft is relatively long, which causes the whole shaft to bend during the processing due to the combined force of radial cutting force and radial separation of the clamping, resulting in an increase in the processing cost of the driving wheel shaft 25. This embodiment adopts a three-section driving wheel shaft 25, and the lengths of the main wheel shaft 251 and the secondary wheel shaft 252 are both relatively short, which can easily control the bending deformation of the main wheel shaft 251 and the secondary wheel shaft 252, thereby achieving the purpose of reducing the processing cost.

[0034] In this embodiment, the driving wheel shaft 25 of each lifting mechanism is equipped with a first driven wheel 24, and the first driven wheel 24 and the first driving wheel 23 are driven by a chain 29. When the driving motor rotates, the driving motor realizes synchronous driving of the two lifting mechanisms through the chain 29.

[0035] In this embodiment, each lifting mechanism is provided with two second driving wheels 26, that is, a second driving wheel 26 is respectively installed on the two secondary wheel shafts 252 of a driving wheel shaft 25, and correspondingly, two second driven wheels 27 are provided at the bottom of the frame 1, and a lifting chain 29 is wound between a second driving wheel 26 and a second driven wheel 27, and the warehouse plate 21 is fixed to the lifting chain 29. When the driving motor drives the driving wheel shaft 25 to rotate through the chain 29, the rotation of the driving wheel shaft 25 is converted into the rotation of the chain 29 through the second driving wheel 26 and the second driven wheel 27. Since the warehouse plate 21 is fixed to the chain 29, the rotation of the chain 29 is converted into the lifting movement of the warehouse plate 21.

[0036] In the actual production process, the frame 1 is also provided with a laser sensor or a photoelectric sensor for detecting the amount of remaining cardboard on the storage board 21, and the controller controls the rotation of the drive motor through the detection data of the sensor, so that the storage board 21 rises as needed, ensuring that the top layer of cardboard in the cardboard stack on the storage board 21 can be obtained by the loading robot.

[0037] The feeding robot is used to obtain the cardboard on the storage plate 21 and transfer the cardboard to the external conveyor belt. The feeding robot includes a base 41, a connecting plate 42, a lifting type vacuum suction nozzle 45 fixing frame and a feeding drive mechanism. The base 41 is a T-shaped structure. The wing plate 412 of the base 41 is fixed on the frame 1. The web 411 of the base 41 is arranged horizontally. A second driving motor 46 is installed on the web 411 of the base 41. At the same time, an active synchronous wheel 47 and a driven synchronous wheel are installed on the web 411. A driving synchronous wheel 47 and a driven synchronous wheel are arranged between the active synchronous wheel 47 and the driven synchronous wheel. There is a synchronous belt, and the second drive motor 46 drives the active synchronous wheel 47 to rotate. The synchronous belt is connected to the connecting plate 42, and the upper end of the connecting plate 42 is connected to the wing plate 412 of the base 41 through a slide rail. The connecting plate 42 is connected to a liftable vacuum suction nozzle 45 fixing frame, and the liftable vacuum suction nozzle 45 fixing frame includes a lifting cylinder 43 and a fixing frame 44 on which a plurality of vacuum suction nozzles 45 are installed. The lifting cylinder 43 is installed at the lower end of the connecting plate 42, and the piston rod of the lifting cylinder 43 is connected to the fixing frame 44. The lifting cylinder 43 drives the fixing frame 44 to rise and fall. When loading cardboard, the loading robot moves to the top of the cardboard pile, the lifting cylinder 43 extends downward, the vacuum suction nozzle 45 contacts and sucks the cardboard, then the lifting cylinder 43 retracts upward, the vacuum suction nozzle 45 sucks a cardboard and moves upward, thereafter the loading robot moves to the top of the conveyor belt outside the loading machine, the lifting cylinder 43 extends downward, the vacuum suction nozzle 45 breaks the negative pressure, the cardboard is separated from the vacuum suction nozzle 45, the cardboard is placed on the conveyor belt, then the lifting cylinder 43 retracts and resets, the loading robot resets and moves into the loading machine, ready for the next cardboard loading.

[0038] It should be noted that the fixing frame 44 and the connecting plate 42 may be connected via a slide rail, and the slide rail is used to ensure the straightness of the lifting and lowering of the fixing frame 44 and avoid abnormal shortening of the service life of the lifting cylinder 43.

[0039] In this embodiment, the cardboard loading machine also includes a limiting device located above the storage plate 21, the limiting device includes a limiting plate 51 and a connecting rod 52, one end of the connecting rod 52 is fixed to the frame 1, and the other end of the connecting rod 52 is fixed to the limiting plate 51, and the limiting plate 51 is provided with a guiding inclined surface 53. When placing cardboard on the storage plate 21, several cardboards on the upper layer of the cardboard stack are in contact with the vertical plane of the limiting plate 51, which plays a role in positioning the cardboard stack, preventing the cardboard from deviating too far from the loading robot, and preventing the loading robot from being unable to normally absorb the cardboard. In addition, in this embodiment, a guiding inclined surface 53 is provided on the limiting plate 51. Even if the position of the lower part of the cardboard stack deviates a little, as long as it is within the error range, the guiding inclined surface 53 can move the cardboard to the preset position during the rising of the storage plate 21, ensuring that the loading robot can normally absorb the cardboard.

[0040] In this embodiment, casters are also provided at the bottom of the frame 1 to facilitate the movement of the loader.

[0041] It should be noted that the cardboard feeder is also equipped with a controller, such as a PLC, to control the start and stop of the first drive motor 22, the second drive motor 46 and the lifting cylinder 43, as well as the on and off of the negative pressure.

[0042] The utility model realizes automatic loading of paperboards by adopting a paperboard loading machine, realizes synchronous driving of two lifting mechanisms by a driving motor, and realizes lifting and lowering of the storage plate 21 by utilizing the two lifting mechanisms.

[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. Cardboard feeding machine, characterized in that: include: frame; A lifting silo comprises a silo plate, a first driving motor and two lifting mechanisms, wherein the first driving motor is fixed to a frame and connected to a driving shaft, wherein the driving shaft is provided with two first driving wheels, and the two lifting mechanisms are respectively provided with first driven wheels, wherein the two first driving wheels respectively drive the first driven wheels of the two lifting mechanisms, and the lifting mechanisms comprise a driving wheel shaft, a second driving wheel and a second driven wheel, wherein the driving wheel shaft is fixed to the top of the frame, two second driving wheels are provided and are respectively provided at two ends of the driving wheel shaft, two second driven wheels are provided and are respectively fixed to the bottom of the frame, a lifting chain is wound between a second driving wheel and a second driven wheel, and the silo plate is fixed to the lifting chain; The loading robot is connected to the frame.

2. The cardboard feeding machine according to claim 1, characterized in that: The loading robot includes a base, a connecting plate and a liftable vacuum nozzle fixing frame, the base is fixed to the frame, the upper end of the connecting plate is connected to the base through a slide rail, the base is provided with a loading drive mechanism for driving the connecting plate to move, the liftable vacuum nozzle fixing frame is connected to the lower end of the connecting plate, and the liftable vacuum nozzle fixing frame is installed with a plurality of vacuum nozzles.

3. The cardboard feeding machine according to claim 2, characterized in that: The liftable vacuum nozzle fixing frame comprises a lifting cylinder and a fixing frame. The lifting cylinder is fixed to the connecting plate, and the lifting cylinder drives the fixing frame to move up and down.

4. The cardboard feeding machine according to claim 2, characterized in that: The feeding drive mechanism comprises a second driving motor, an active synchronous wheel and a driven synchronous wheel. The second driving motor drives the active synchronous wheel to rotate. A synchronous belt is arranged between the active synchronous wheel and the driven synchronous wheel, and the synchronous belt is connected to the connecting plate.

5. The cardboard feeding machine according to claim 1, characterized in that: It also includes a limiting device located above the storage plate, the limiting device includes a limiting plate and a connecting rod, one end of the connecting rod is fixed to the frame, and the other end of the connecting rod is fixed to the limiting plate.

6. The cardboard feeding machine according to claim 5, characterized in that: The limiting plate is provided with a guiding inclined surface.

7. The cardboard feeding machine according to claim 1, characterized in that: The driving wheel shaft comprises a main wheel shaft and a secondary wheel shaft, and two secondary wheel shafts are provided and are respectively connected to the two ends of the main wheel shaft through couplings.

8. The cardboard feeding machine according to claim 1, characterized in that: The frame is provided with casters.

9. The cardboard feeding machine according to claim 2, characterized in that: The base comprises a web and a wing plate, and the web and the wing plate are connected in a T-shaped structure.

10. The cardboard feeding machine according to claim 1, characterized in that: A controller for controlling the drive motor is also included.