Oversized and overweight cable saddle hoisting equipment

By setting up a tower crane on the support platform, the problems of heavy cable saddles and slow lifting speed during the lifting process of the main cable saddles of the suspension bridge are solved, and the overall lifting of the super large and overweight cable saddles is realized, simplifying the construction steps, improving efficiency and reducing the number of high-quality cable saddles. cost.

CN222475993UActive Publication Date: 2025-02-14CCCC SHEC FOURTH ENG +3
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Patent Information

Application Number
CN202421360948.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-02-14
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

In the lifting process of suspension bridge main saddles, the lifting speed is slow, the process is complicated, and the material investment is large, and it is difficult to meet the needs of large-span bridge construction.

Method used

The tower crane is used to set up on the support platform of the construction bridge. The bottom of the tower crane is embedded in the support platform and the sides are connected to the sides of the tower column to achieve the overall lifting of the super-large and overweight cable saddle, avoiding block lifting.

Benefits of technology

The construction steps are simplified, lifting efficiency is improved, labor intensity is reduced, construction work is ensured, and construction materials and material costs are saved.

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Abstract

The utility model belongs to oversized and overweight cable saddle hoisting equipment in the technical field of bridge construction. A plurality of tower columns (5) are arranged on the bearing platform (3), a plurality of tower bases (4) are further arranged on the bearing platform (3), each tower base (4) comprises the bottom corresponding to one tower column (5), a tower crane (1) is further arranged on the bearing platform (3), the bottom of the tower crane (1) is embedded in the bearing platform (3), and the side face of the tower crane (1) is connected with the side faces of the tower columns (5). The oversized and overweight cable saddle hoisting equipment disclosed by the utility model is convenient and quick to construct, reliable in mounting precision, high in construction quality and high in operation safety, and the labor intensity is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of bridge construction, and more specifically relates to an oversized and overweight saddle hoisting device. Background Art

[0002] In the construction of modern bridges, more and more long-span bridges have gradually become a construction trend. In particular, the construction of long-span bridges of the suspension bridge and cable-stayed bridge types is also increasing. The main cable saddle of the suspension bridge is conventionally hoisted by setting a large gantry and a winch on the top of the tower as a lifting mechanism. The conventional process mainly has the following technical difficulties: 1. Due to the large deadweight of the cable saddle, a large gantry is required, and the cable saddle needs to be hoisted in blocks multiple times when necessary. 2. When hoisting the cable saddle, a larger winch and a larger pulley group need to be combined. After the pulley group has multiple lines, the hoisting speed is slow and the hoisting process is cumbersome. 2. The additional investment in gantry materials and hoisting wire ropes is large. Therefore, the existing technology cannot effectively meet the requirements.

[0003] In the prior art, there is a technology named "a main cable saddle hoisting device for the top of the main tower of a suspension bridge" and the publication number is "CN116043711A". This technology discloses a main cable saddle hoisting device for the top of the main tower of a suspension bridge, which includes a support plate, an adjustment column and a telescopic sleeve. The bottom of the support plate is fixedly connected with the adjustment column, the bottom of the adjustment column is embedded with the telescopic sleeve, the bottom of the telescopic sleeve is fixedly connected with a base, the top of the support plate is fixedly connected with a connecting plate, the top of the connecting plate is fixedly connected with a positioning connecting block, the bottom of the adjustment column is movably connected with a threaded column, the surface of the threaded column is nested with a driven wheel, the bottom of the threaded column is nested with a bearing, the left side of the driven wheel is movably connected with a driving wheel, the bottom of the driving wheel is movably connected with a lifting motor, the left side of the lifting motor is fixedly connected with a connection sensor, the inner top of the base is fixedly connected with a spring, and the bottom of the spring is movably connected with a movable disk. The present invention facilitates the device to adjust the distance and effectively improves the flexibility of the device. This technology does not involve the technical problems and technical solutions of the present application. Utility Model Content

[0004] The technical problem to be solved by the utility model is: in view of the deficiencies in the prior art, to provide an extra-large and extra-heavy saddle hoisting device with a simple structure, convenient and quick construction, reliable installation accuracy, high construction quality, reduced labor intensity of personnel, and high safety of construction operations.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by the utility model is:

[0006] The utility model is an extra-large and extra-heavy saddle hoisting device. A plurality of tower columns are arranged on a supporting platform. A plurality of tower seats are also arranged on the supporting platform. Each tower seat includes a corresponding tower column bottom. A tower crane is also arranged on the supporting platform. The bottom of the tower crane is embedded in the supporting platform. The side surface of the tower crane is connected to the side surface of the tower column.

[0007] The cap and tower column are structures made of concrete and steel bars.

[0008] The tower crane is a structure made of metal material.

[0009] The tower crane comprises a vertical bearing part and a movable crossbeam part. A hoisting piece is arranged at one end of the movable crossbeam part, and a hoisting rope is arranged on the hoisting piece.

[0010] The tower column comprises a first tower column and a second tower column, and the tower crane is located between the first tower column and the second tower column.

[0011] The tower crane is connected to the first tower column via a first connecting frame member, and the tower crane is connected to the second tower column via a second connecting frame member.

[0012] The bearing platform is arranged on the construction ground, and the tower column and the tower crane are perpendicular to the bearing platform.

[0013] The steel bars inside the tower column extend into the interior of the cap.

[0014] The tower crane is configured as a structure capable of hoisting an extra-large and extra-heavy saddle to the top of the tower column.

[0015] The technical solution of the utility model is adopted, and the working principle and beneficial effects are as follows:

[0016] The super-large and super-heavy saddle hoisting equipment described in the utility model no longer sets a separate gantry structure or winch structure, but sets a tower crane on the pedestal of the construction bridge, and the tower crane is set close to the tower column. During the construction of the tower column, the tower crane can hoist materials for the tower column construction. After the tower column construction is completed, the saddle needs to be hoisted, which can be completed conveniently and reliably by the tower crane. When the tower crane is set, the bottom of the tower crane is embedded in the pedestal, and the side of the tower crane is connected to the side of the tower column. In this way, the stability of the tower crane arrangement is ensured, the carrying capacity is improved, and the risk of tipping is avoided. It can hoist super-large and super-heavy saddles, and effectively ensure that the lifting capacity meets the requirements, because the super-large tower crane of the utility model can carry out super-large and super-heavy saddle hoisting, the maximum hoisting weight of the tower crane is 450t, and the saddle can be hoisted as a whole, without the need to hoist the super-large and super-heavy saddle in blocks, simplifying the construction steps, improving the hoisting efficiency, and greatly reducing the labor intensity of personnel. The good stability of the tower crane arrangement effectively protects the construction site personnel and the construction operation is highly safe. Instead of setting up a separate gantry structure or winch structure, construction materials are saved, material costs are saved, and construction costs are reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The following is a brief description of the contents and symbols in the drawings of this specification:

[0018] Figure 1 This is a schematic diagram of the main structure of the super-large and super-heavy saddle hoisting equipment described in the utility model;

[0019] Figure 2 It is a side structural schematic diagram of the super-large and super-heavy saddle hoisting equipment described in the utility model;

[0020] The marks in the attached drawings are respectively: 1. tower crane; 2. extra-large and extra-heavy saddle; 3. pedestal; 4. tower base; 5. tower column; 6. vertical bearing part; 7. movable crossbeam part; 8. lifting parts; 9. lifting rope; 10. first tower column; 11. second tower column; 12. first connecting frame member; 13. second connecting frame member; 14. construction ground. DETAILED DESCRIPTION

[0021] The following is a detailed description of the embodiments of the present invention, such as the shapes, structures, positions and connection relationships of the components involved, the functions and working principles of the components, etc., by referring to the accompanying drawings:

[0022] As attached Figure 1 , Attachment Figure 2As shown, the utility model is a super-large and super-heavy saddle hoisting equipment, a plurality of tower columns 5 are arranged on the pedestal 3, a plurality of tower bases 4 are also arranged on the pedestal 3, each tower base 4 includes a corresponding bottom of a tower column 5, a tower crane 1 is also arranged on the pedestal 3, the bottom of the tower crane 1 is embedded in the pedestal 3, and the side of the tower crane 1 is connected to the side of the tower column 5. The above structure proposes an improved technical solution to the deficiencies in the prior art. The key innovation point of the improvement of the utility model is that a separate gantry structure or winch structure is no longer arranged, but a tower crane 1 is arranged on the pedestal 3 of the construction bridge, and the tower crane 1 is arranged close to the tower column 5. On the one hand, during the construction of the tower column 5, the tower crane 1 can hoist materials for the construction of the tower column 5, and on the other hand, when the construction of the tower column 5 is completed and the saddle 2 needs to be hoisted, it can be conveniently and reliably completed by the tower crane 1. When the tower crane 1 is set up, the bottom of the tower crane 1 is embedded in the pedestal 3, and the side of the tower crane 1 is connected to the side of the tower column 5. In this way, the stability of the tower crane 1 arrangement is ensured, the carrying capacity is improved, and the risk of tipping is effectively avoided. The oversized and overweight saddle can be reliably hoisted, and the lifting capacity can be effectively ensured to meet the requirements. The super-large tower crane of the utility model can carry out the hoisting of the super-large and overweight saddle, and the saddle can be hoisted as a whole. There is no need to hoist the super-large and overweight saddle in blocks, which simplifies the construction steps, improves the hoisting efficiency, and greatly reduces the labor intensity of personnel. The good stability of the tower crane arrangement can effectively protect the construction site personnel and the construction operation is highly safe. Instead of setting up a separate gantry structure or winch structure, construction materials are saved, material costs are saved, and construction costs are reduced. The super-large and overweight saddle hoisting equipment described in the utility model has a simple structure, convenient and quick construction, reliable installation accuracy, high construction quality, reduced labor intensity of personnel, and high construction operation safety.

[0023] The cap 3 and the tower column 5 are structures made of concrete and steel bars. The above structure, the cap 3 and the tower column 5 are all components of the bridge project, ensuring the strength of the cap 3 and the tower column 5.

[0024] The tower crane 1 is a structure made of metal material. In the above structure, the tower crane can be a combination of multiple metal components on site, which is convenient for construction and the strength after combination also meets the requirements.

[0025] The tower crane 1 comprises a vertical bearing part 6 and a movable crossbeam part 7, a hoisting member 8 is arranged at one end of the movable crossbeam part 7, and a hoisting rope 9 is arranged on the hoisting member 8. In the above structure, the vertical bearing part 6 of the tower crane 1 plays a bearing role to ensure that it will not tip over, and the movable crossbeam part 7 can move relative to the vertical bearing part 6 to meet the hoisting requirements of materials at different positions.

[0026] The tower column 5 includes a first tower column 10 and a second tower column 11, and the tower crane 1 is located between the first tower column 10 and the second tower column 11. In the above structure, according to the requirements of bridge construction, a plurality of tower columns 5 are generally provided, and the tower crane 1 is provided on the pedestal 3 according to the positions and numbers of the tower columns 5, so that one tower crane 1 meets the requirements of hoisting the cable saddle 2 with multiple tower columns 5.

[0027] The tower crane 1 is connected to the first tower column 10 through the first connecting frame member 12, and the tower crane 1 is connected to the second tower column 11 through the second connecting frame member 13. In order to ensure the stability of the tower crane after arrangement and to ensure the lifting of the super-large and super-heavy saddle 2, the above structure needs to connect the tower crane to the first tower column 10 and the second tower column 11 respectively, and the first connecting frame member 12 and the second connecting frame member 13 are respectively arranged at different heights, so that the stability of the tower crane 1 is reliably guaranteed.

[0028] The cap 3 is set on the construction ground 14, and the tower column 5 and the tower crane 1 are perpendicular to the cap 3. The steel bars inside the tower column 5 extend into the cap 3. With the above structure, the tower column 5 and the cap 3 are reliably connected, and after the construction is completed, the tower crane 1 can be removed without affecting the site.

[0029] The tower crane 1 is configured to be a structure capable of hoisting an extra-large and extra-heavy saddle 2 to the top of the tower column 5. With the above structure, on the one hand, during the construction of the tower column 5, the tower crane 1 can hoist materials for the construction of the tower column 5, and on the other hand, when the saddle 2 needs to be hoisted after the construction of the tower column 5 is completed, it can be conveniently and reliably completed by the tower crane 1. Moreover, the hoisted saddle is an extra-large and extra-heavy saddle 2.

[0030] The key innovation of the super-large and super-heavy saddle hoisting equipment described in the utility model is that a separate gantry structure or winch structure is no longer set, but a tower crane 1 is set on the pedestal 3 of the construction bridge, and the position of the tower crane 1 is set close to the tower column 5. On the one hand, during the construction of the tower column 5, the tower crane 1 can hoist materials for the construction of the tower column 5. On the other hand, when the saddle 2 needs to be hoisted after the construction of the tower column 5 is completed, it can be conveniently and reliably completed by the tower crane 1. When the tower crane 1 is set, the bottom of the tower crane 1 is embedded in the pedestal 3, and the side of the tower crane 1 is connected to the side of the tower column 5. In this way, the stability of the arrangement of the tower crane 1 is ensured, the bearing capacity is improved, and the risk of tipping is effectively avoided. The super-large and super-heavy saddle can be hoisted reliably, and the lifting capacity can be effectively ensured to meet the requirements. The super-large tower crane 1 of the utility model can carry out the hoisting of super-large and super-heavy saddles, and can hoist the saddle 2 as a whole, without the need to hoist the super-large and super-heavy saddle 2 in blocks, simplifying the construction steps, improving the hoisting efficiency, and greatly reducing the labor intensity of personnel. The good stability of the tower crane 1 effectively protects the construction site personnel and ensures the high safety of the construction work. No separate gantry structure or winch structure is required, which saves construction materials, saves material costs, and reduces construction costs.

[0031] The above is an exemplary description of the utility model in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. An extra-large and extra-heavy saddle hoisting device, characterized in that: A plurality of tower columns (5) are arranged on the support platform (3), and a plurality of tower bases (4) are also arranged on the support platform (3), each tower base (4) comprises a corresponding bottom of a tower column (5), and a tower crane (1) is also arranged on the support platform (3), the bottom of the tower crane (1) is embedded in the support platform (3), and the side of the tower crane (1) is connected to the side of the tower column (5).

2. The super-large and super-heavy saddle hoisting equipment according to claim 1 is characterized by: The support platform (3) and the tower column (5) are both structures made of concrete and steel bars.

3. The super-large and super-heavy saddle hoisting equipment according to claim 1 or 2, characterized in that: The tower crane (1) is a structure made of metal material.

4. The super-large and super-heavy saddle hoisting equipment according to claim 1 or 2, characterized in that: The tower crane (1) comprises a vertical bearing part (6) and a movable crossbeam part (7), a hoisting part (8) is arranged at one end of the movable crossbeam part (7), and a hoisting rope (9) is arranged on the hoisting part (8).

5. The super-large and super-heavy saddle hoisting equipment according to claim 1 or 2, characterized in that: The tower column (5) comprises a first tower column (10) and a second tower column (11), and the tower crane (1) is located between the first tower column (10) and the second tower column (11).

6. The super-large and super-heavy saddle hoisting equipment according to claim 5 is characterized by: The tower crane (1) is connected to the first tower column (10) via a first connecting frame member (12), and the tower crane (1) is connected to the second tower column (11) via a second connecting frame member (13).

7. The super-large and super-heavy saddle hoisting equipment according to claim 1 or 2, characterized in that: The support platform (3) is arranged on the construction ground (14), and the tower column (5) and the tower crane (1) are perpendicular to the support platform (3).

8. The super-large and super-heavy saddle hoisting equipment according to claim 1 or 2, characterized in that: The steel bars inside the tower column (5) extend into the interior of the cap (3).

9. The super-large and super-heavy saddle hoisting equipment according to claim 1 or 2, characterized in that: The tower crane (1) is configured as a structure capable of hoisting an extra-large and extra-heavy saddle (2) to the top of a tower column (5).

Citation Information

Patent Citations

  • Suspension bridge main tower top main cable saddle hoisting device

    CN116043711A