Metal material heat treatment device capable of achieving continuous machining

Abstract

The utility model relates to the technical field of metal material heat treatment, in particular to a metal material heat treatment device capable of continuously processing, which comprises a treatment mechanism, a separation mechanism is mounted at the top of the treatment mechanism, a rotating mechanism is welded at the bottom of the separation mechanism, and the treatment mechanism comprises a treatment bin. And a sealing door is hinged to one side of the treatment bin, a top cover is welded to the top of the treatment bin, and a preheating assembly is embedded in the treatment bin. According to the improved metal material heat treatment device, the separation mechanisms are additionally arranged in the heat treatment device to separate the heat treatment device into the multiple bin positions, feeding and discharging of the metal material are conducted synchronously when the metal material is heated and cooled, continuous machining operation is facilitated, and empty operation of the heat treatment device is avoided; the heat treatment efficiency of the metal material is improved while resources are saved, meanwhile, the preheating assembly is additionally arranged in the heat treatment device to preheat the metal material, rapid heating of the metal material is facilitated, and the heat treatment effect of the metal material is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of heat treatment of metal materials, in particular to a heat treatment device for metal materials capable of continuous processing. Background Art

[0002] Heat treatment of metal materials refers to a metal heat processing process in which metal materials are heated, kept warm and cooled in the solid state to obtain the expected structure and performance. Heat treatment of metal materials is one of the important processes in mechanical manufacturing. Compared with other processing technologies, heat treatment generally does not change the shape and overall chemical composition of the workpiece, but by changing the microstructure inside the workpiece, or changing the chemical composition of the workpiece surface, to give or improve the performance of the workpiece. The heat treatment process of metal materials generally includes three processes: heating, keeping warm and cooling. Sometimes there are only two processes, heating and cooling. These processes are interconnected and cannot be interrupted. Heating, as one of the important processes of heat treatment, often requires the use of heat treatment equipment for the heating process, but common heat treatment equipment cannot be processed continuously, resulting in reduced heat treatment effect of metal materials. Therefore, a metal material heat treatment device that can be processed continuously is needed to improve the heat treatment effect of metal materials.

[0003] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. Common metal material heat treatment devices cannot perform continuous processing, so that when the metal material is cooled after heating, the heating chamber is still in idle operation, which causes waste of resources and reduces the heat treatment efficiency of the metal material; 2. Before the metal material is heated in the heat treatment device, a certain preheating structure is required to preheat the metal material in order to quickly heat up the metal material and avoid the temperature failing to reach the heat treatment temperature, which reduces the heat treatment effect of the metal material. Utility Model Content

[0004] The purpose of the utility model is to provide a metal material heat treatment device that can be processed continuously, so as to solve the problem that the common metal material heat treatment device mentioned in the above background technology cannot be processed continuously, resulting in the heating chamber still being in empty operation when the metal material is cooled, resulting in reduced heat treatment efficiency, and the heat treatment device requires a certain preheating structure to facilitate the rapid heating of the metal material and improve the heat treatment effect of the metal material. To achieve the above purpose, the utility model provides the following technical solutions: A metal material heat treatment device that can be processed continuously, including a processing mechanism, a partition mechanism is installed on the top of the processing mechanism, and a rotating mechanism is welded to the bottom of the partition mechanism.

[0005] The processing mechanism includes a processing chamber, a sealing door is hinged on one side of the processing chamber, a top cover is welded on the top of the processing chamber, a preheating component is embedded in the interior of the processing chamber, a heating component is embedded in the interior of the processing chamber, a cooling frame passes through one side of the processing chamber, a cooling fan is installed in the interior of the cooling frame, and a dust filter is clamped on one end of the cooling frame.

[0006] The partition mechanism comprises a first motor, the bottom driving connection of the first motor is connected to a partition shaft, partition plates are welded around the partition shaft, heat insulation layers are attached to both sides of the partition plates, and sealing strips are glued to the outside of the partition plates.

[0007] The rotating mechanism includes a rotating base, a second motor is installed inside the rotating base, the top of the second motor is drivingly connected to a rotating shaft, a placement frame is welded to the top of the rotating shaft, a placement plate is rotatably connected inside the placement frame, adjustment plates are welded on both sides of the placement plate, and elastic limit blocks are installed on both sides of the placement frame.

[0008] Further preferably, there are four partition plates in total, and the partition plates are respectively attached to the bottom of the top cover and the inner wall of the processing chamber, and the angles between the partition plates are all ninety degrees.

[0009] Further preferably, the processing chamber is a cylindrical chamber, and the sealing door, the preheating assembly, the heating assembly and the cooling frame are arranged inside the processing chamber at intervals of ninety degrees.

[0010] Further preferably, the rotating base is welded to the bottom of the partition shaft and the partition plate to form a rotating connection structure with the processing chamber, and the placement frame is located between the two partition plates.

[0011] Further preferably, the placement frame is welded to the top of the rotating shaft and cooperates with the rotating base to form a rotating connection structure, the adjustment plate is welded to both sides of the placement plate and both sides of the placement frame to form a rotating connection structure, and the elastic limit blocks are fitted to both sides of the bottom of the adjustment plate.

[0012] Further preferably, the first motor and the second motor are both servo motors, and the preheating component, the heating component, the cooling fan, the first motor and the second motor are all electrically connected.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] In the utility model, the processing bin is divided into an inlet and outlet bin, a preheating bin, a heating bin and a cooling bin by a partition plate. When the metal material is heat treated, the loading and unloading, preheating, heating and cooling operations of the metal material can be continuously performed, avoiding the idle operation of the heat treatment device, saving resources and improving the heat treatment effect of the metal material.

[0015] In the utility model, a preheating component is added to the heat treatment device to perform preheating operation on the metal material, which is convenient for quickly raising the temperature of the metal material and improving the heat treatment effect of the metal material. At the same time, the partition plate is added with an insulating layer and a sealing strip to also keep the temperature of the metal material warm, avoiding temperature loss that affects the heat treatment effect of the metal material. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the top-sectional structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the explosion structure of the processing mechanism of the utility model;

[0019] Figure 4 This is an enlarged structural diagram of the separation mechanism of the utility model

[0020] Figure 5 It is a schematic diagram of the exploded and enlarged structure of the rotating mechanism of the utility model.

[0021] In the figure: 1. processing mechanism; 101. processing chamber; 102. sealing door; 103. top cover; 104. preheating component; 105. heating component; 106. cooling frame; 107. cooling fan; 108. dust filter; 2. partition mechanism; 201. first motor; 202. partition shaft; 203. partition plate; 204. insulation layer; 205. sealing strip; 3. rotating mechanism; 301. rotating base; 302. second motor; 303. rotating shaft; 304. placement frame; 305. placement plate; 306. adjustment plate; 307. elastic limit block. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figures 1 to 5 The utility model provides a technical solution: a metal material heat treatment device capable of continuous processing, comprising a processing mechanism 1, a partition mechanism 2 is installed on the top of the processing mechanism 1, and a rotating mechanism 3 is welded on the bottom of the partition mechanism 2.

[0024] The processing mechanism 1 includes a processing chamber 101, a sealing door 102 is hinged on one side of the processing chamber 101, a top cover 103 is welded on the top of the processing chamber 101, a preheating component 104 is embedded in the processing chamber 101, a heating component 105 is embedded in the processing chamber 101, a cooling frame 106 runs through one side of the processing chamber 101, a cooling fan 107 is installed in the cooling frame 106, and a dust filter 108 is clamped on one end of the cooling frame 106.

[0025] The partition mechanism 2 includes a first motor 201 , the bottom drive of the first motor 201 is connected to a partition shaft 202 , a partition plate 203 is welded around the partition shaft 202 , both sides of the partition plate 203 are attached with a heat insulation layer 204 , and a sealing strip 205 is glued to the outside of the partition plate 203 .

[0026] The rotating mechanism 3 includes a rotating base 301, a second motor 302 is installed inside the rotating base 301, the top driving connection of the second motor 302 is connected to a rotating shaft 303, a placement frame 304 is welded to the top of the rotating shaft 303, the inside of the placement frame 304 is rotatably connected to a placement plate 305, adjustment plates 306 are welded on both sides of the placement plate 305, and elastic limit blocks 307 are installed on both sides of the placement frame 304.

[0027] In this embodiment, Figure 2 and Figure 4 As shown, there are four partition plates 203, and the partition plates 203 are respectively attached to the bottom of the top cover 103 and the inner wall of the processing chamber 101, and the angles between the partition plates 203 are all ninety degrees; the processing chamber 101 is divided into four parts by the partition plates 203, which is convenient for continuous heat treatment operations on metal materials and improves the continuous processing effect of the heat treatment device.

[0028] In this embodiment, Figure 1 and Figure 3 As shown, the processing chamber 101 is a cylindrical chamber, and the sealing door 102, the preheating component 104, the heating component 105 and the cooling frame 106 are arranged inside the processing chamber 101 with an interval of ninety degrees; the metal material separated by the partition plate 203 is preheated, heated and cooled by the preheating component 104, the heating component 105 and the cooling frame 106, thereby further improving the continuous processing effect of the heat treatment device.

[0029] In this embodiment, Figure 2 and Figure 5As shown, the rotating base 301 is welded to the bottom of the partition shaft 202 and the partition plate 203 to form a rotating connection structure with the processing chamber 101, and the placement frame 304 is located between the two partition plates 203; the partition plate 203 cooperates with the insulation layer 204 and the sealing strip 205 to perform heat insulation operations on the metal material in the placement frame 304, thereby improving the temperature control effect of the metal material and facilitating heat treatment operations.

[0030] In this embodiment, Figure 2 and Figure 5 As shown, the placement frame 304 is welded to the top of the rotating shaft 303 and cooperates with the rotating base 301 to form a rotating connection structure, the adjustment plate 306 is welded to the two sides of the placement plate 305 and the two sides of the placement frame 304 to form a rotating connection structure, and the elastic limit block 307 is fitted to the two sides of the bottom of the adjustment plate 306; by adding a second motor 302 at the bottom of the placement frame 304 to control the rotation, it is convenient to rotate the metal material in the placement frame 304, improve the contact effect of the metal material with the temperature, and facilitate the heating and cooling of the metal material. The metal material is discharged by pressing the elastic limit block 307 and rotating the adjustment plate 306 to control the placement plate 305, thereby improving the efficiency of heat treatment discharge of the metal material.

[0031] In this embodiment, Figure 1 and Figure 2 As shown, the first motor 201 and the second motor 302 are both servo motors, and the preheating component 104, the heating component 105, the cooling fan 107, the first motor 201 and the second motor 302 are all electrically connected; the metal material in the processing bin 101 is continuously processed and heat treated by the servo motors, the first motor 201 and the second motor 302, so that the metal material can be moved to the corresponding bin for heating and cooling operations, thereby avoiding idle operation of the heat treatment device and improving resource utilization.

[0032] The use method and advantages of the utility model: The working process of the metal material heat treatment device capable of continuous processing is as follows when in use:

[0033] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, first, the operator opens the sealed door 102 and places the metal material to be heat treated on the placement plate 305 in the placement frame 304; then the first motor 201 on the top cover 103 starts to drive the partition shaft 202 to drive the partition plate 203 and the rotating base 301 at the bottom to rotate in the processing chamber 101, and when the preheating component 104 is rotated to be located between the two partition plates 203, a preheating chamber is formed. At this time, the preheating component 104 is started to preheat the metal material in the placement frame 304, and at the same time, the second motor 302 starts to drive the rotating shaft 303 to drive the placement frame 304 to rotate on the rotating base 301, thereby increasing the heating effect, and cooperating with the heat insulation layer 204 on the surface of the partition plate 203 and the sealing strip 205 for heat insulation; then, when the metal material is heated, the heat insulation layer 204 on the surface of the partition plate 203 and the sealing strip 205 are heated. After preheating, the first motor 201 continues to start and transfers the metal material to the heating component 105 to form a heating chamber for heating. At the same time, the placement frame 304 continues to rotate to improve the heating effect. After the heating is completed, it continues to rotate to the cooling chamber at the cooling frame 106, and the cooling fan 107 is started to cooperate with the dust filter 108 for dust-proof cooling; finally, after the metal material is cooled, it is rotated to the sealing door 102, and by pressing the elastic limit blocks 307 on both sides of the placement frame 304, the adjustment plate 306 can be rotated to tilt the placement plate 305, and the metal material on the placement plate 305 can be discharged. When the metal material is preheated, the adjacent placement frame 304 can continue to be loaded, which is convenient for continuous processing of the metal material and improves the heat treatment efficiency of the metal material.

[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A metal material heat treatment device capable of continuous processing, comprising a processing mechanism (1), characterized in that: A partition mechanism (2) is installed on the top of the processing mechanism (1), and a rotating mechanism (3) is welded on the bottom of the partition mechanism (2); The processing mechanism (1) comprises a processing chamber (101), a sealing door (102) is hinged on one side of the processing chamber (101), a top cover (103) is welded on the top of the processing chamber (101), a preheating component (104) is embedded in the processing chamber (101), a heating component (105) is embedded in the processing chamber (101), a cooling frame (106) runs through one side of the processing chamber (101), a cooling fan (107) is installed in the cooling frame (106), and a dust filter (108) is clamped on one end of the cooling frame (106); The partition mechanism (2) comprises a first motor (201), the bottom of the first motor (201) is drivingly connected to a partition shaft (202), a partition plate (203) is welded around the partition shaft (202), both sides of the partition plate (203) are bonded with a heat insulation layer (204), and the outside of the partition plate (203) is glued with a sealing strip (205); The rotating mechanism (3) comprises a rotating base (301), a second motor (302) is installed inside the rotating base (301), the top of the second motor (302) is drivingly connected to a rotating shaft (303), a placement frame (304) is welded to the top of the rotating shaft (303), a placement plate (305) is rotatably connected inside the placement frame (304), adjustment plates (306) are welded on both sides of the placement plate (305), and elastic limit blocks (307) are installed on both sides of the placement frame (304).

2. A continuously processable metal material heat treatment device according to claim 1, characterized in that: There are four partition plates (203) in total, and the partition plates (203) are respectively attached to the bottom of the top cover (103) and the inner wall of the processing chamber (101), and the angles between the partition plates (203) are all ninety degrees.

3. The metal material heat treatment device capable of continuous processing according to claim 1, characterized in that: The processing chamber (101) is a cylindrical chamber, and the sealing door (102), the preheating component (104), the heating component (105) and the cooling frame (106) are arranged inside the processing chamber (101) at an interval of ninety degrees.

4. The metal material heat treatment device capable of continuous processing according to claim 1, characterized in that: The rotating base (301) is welded to the bottom of the separation shaft (202) and the separation plate (203) to form a rotating connection structure with the processing chamber (101), and the placement frame (304) is located between the two separation plates (203).

5. The metal material heat treatment device capable of continuous processing according to claim 1, characterized in that: The placement frame (304) is welded to the top of the rotating shaft (303) and cooperates with the rotating base (301) to form a rotating connection structure, and the adjustment plate (306) is welded to both sides of the placement plate (305) and both sides of the placement frame (304) to form a rotating connection structure, and the elastic limit blocks (307) are attached to both sides of the bottom of the adjustment plate (306).

6. The metal material heat treatment device capable of continuous processing according to claim 1, characterized in that: The first motor (201) and the second motor (302) are both servo motors, and the preheating component (104), the heating component (105), the cooling fan (107), the first motor (201) and the second motor (302) are all electrically connected.

Images