Deoxidation mechanism of crystallization heat treatment furnace

By designing a deoxygenation mechanism in a heat treatment furnace, and using deoxygenation agent and circulating components to make the nitrogen fully contact with the deoxygenation agent, the problem of workpiece oxidation caused by oxygen in the nitrogen is solved, and the quality of the finished product and the deoxygenation effect are improved.

CN222476677UActive Publication Date: 2025-02-14LUO YANG ZHONG HE AMORPHOUS TECH CO LTD
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Patent Information

Application Number
CN202420721436.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-02-14
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

During the heat treatment of nanocrystalline soft magnetic alloys, the oxygen contained in nitrogen may cause partial oxidation of the workpiece, affecting the quality of the finished product.

Method used

Design a crystallization heat treatment furnace deoxygenation mechanism, including deoxygenation tube, feeding tube, circulation assembly and tamping assembly, by providing deoxygenating agent particles in the deoxygenation tube, and using the circulation component and tamping assembly to make nitrogen and deoxygenating agent contact more fully. Achieve circulating deoxygenation of nitrogen.

Benefits of technology

Effectively remove oxygen from nitrogen, prevent workpiece oxidation, improve the quality of the finished product, and further improve the deoxygenation effect through circulating deoxygenation and pounding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crystallization heat treatment furnace deoxidation mechanism, which relates to the technical field of heat treatment furnaces, and comprises a furnace body, a furnace cover is arranged at the top of the furnace body, a deoxidation assembly is arranged at the bottom of the furnace cover, the deoxidation assembly comprises a deoxidation pipe, spherical deoxidizer particles are contained in the deoxidation pipe, and a mesh enclosure is fixedly connected to an opening at the bottom of the deoxidation pipe. A feeding pipe is fixedly connected to a top opening of the deoxidizing pipe and penetrates through the furnace cover, and a sealing cover is mounted at the top of the feeding pipe. The deoxidizing furnace has the beneficial effects that a deoxidizing agent is added into the deoxidizing pipe, nitrogen is added into the furnace body through the deoxidizing pipe, the nitrogen is deoxidized when passing through the deoxidizing pipe, and by arranging the circulating assembly, the nitrogen in the furnace body can pass through the deoxidizing pipe again, so that circulating deoxidizing is conducted, and the deoxidizing effect is guaranteed; and the deoxidizing agent in the deoxidizing pipe is continuously pounded by the material pounding assembly through the auxiliary assembly, so that the nitrogen and the deoxidizing agent are more fully contacted, and the deoxidizing effect is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat treatment furnaces, in particular to a deoxidation mechanism of a crystallization heat treatment furnace. Background Art

[0002] Nanocrystalline soft magnetic alloy refers to a soft magnetic alloy with a nanocrystalline structure obtained by heat treatment on the basis of amorphous alloy, which has more excellent soft magnetic properties. Due to the efficient preparation process and excellent material properties, amorphous alloys are gradually replacing traditional soft magnetic materials such as silicon steel, Permalloy and ferrite, and are gaining more and more applications in the fields of electricity, electronics, communications, etc. Heat treatment plays a very important role in the production process of nanocrystalline magnetic cores, which requires the use of a heat treatment furnace. When heat treating the workpiece, nitrogen needs to be introduced into the furnace as a protective gas to prevent oxidation. However, under normal circumstances, nitrogen is not pure enough and still contains a small amount of oxygen, which may cause partial oxidation of the workpiece and affect the quality of the final product. Utility Model Content

[0003] The purpose of the utility model is to provide a deoxidation mechanism for a crystallization heat treatment furnace in order to solve the above problems.

[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0005] A deoxidation mechanism for a crystallization heat treatment furnace comprises a furnace body, a furnace cover is arranged on the top of the furnace body, a deoxidation assembly is arranged at the bottom of the furnace cover, the deoxidation assembly comprises a deoxidation tube, spherical deoxidizer particles are placed in the deoxidation tube, a mesh cover is fixedly connected to the bottom opening of the deoxidation tube, a feeding tube is fixedly connected to the top opening of the deoxidation tube, the feeding tube passes through the furnace cover and a sealing cover is installed on the top of the feeding tube, an air intake pipe is fixedly connected to one side of the feeding pipe, a first solenoid valve is installed on the air intake pipe, the air intake pipe is connected to an external nitrogen supply device, a plurality of pounding assemblies for pounding the deoxidizer are arranged on the deoxidation tube, a circulation assembly for circulating nitrogen in the deoxidation tube is arranged on the furnace cover, and an auxiliary assembly for squeezing the pounding assembly is arranged on the periphery of the deoxidation tube.

[0006] Preferably, the deoxidation tube is spiral-shaped, and the ramming components are evenly arranged along the spiral direction of the deoxidation tube.

[0007] Preferably, the circulation component includes a motor, the motor is fixedly connected to the top of the furnace cover, the output shaft of the motor is fixedly connected to a rotating shaft, the rotating shaft extends into the furnace body and is rotatably connected to an air suction hood, the bottom end of the rotating shaft is located in the air suction hood and is fixedly connected to fan blades, one side of the air suction hood is fixedly connected to a support rod, the other end of the support rod is fixedly connected to the inner wall of the furnace body, the top of the air suction hood is fixedly connected to a circulation pipe, the other end of the circulation pipe is connected to the feeding pipe, and a second solenoid valve is installed on the circulation pipe.

[0008] Preferably, the tamping assembly includes a tamping rod, which is slidably connected to the deoxidation tube, one end of the tamping rod extends into the deoxidation tube, the other end of the tamping rod is fixedly connected to a pressure-bearing joint, and a spring is sleeved on the tamping rod, which is fixedly connected between the pressure-bearing joint and the deoxidation tube.

[0009] Preferably, the auxiliary component includes a rotating drum, which is rotatably connected to the bottom of the furnace cover and covers the periphery of the deoxidation tube. A plurality of convex strips are fixedly connected to the inner wall of the rotating drum in the vertical direction, a first gear is fixedly connected to the outer wall of the rotating drum, the first gear is meshed with a second gear, and the second gear is fixedly connected to the power output end of the circulation component.

[0010] Preferably, an annular chute is provided at the bottom of the furnace cover, a skirt is fixedly connected to the top of the drum, the skirt is slidably connected in the annular chute, and a steel ball is movably embedded at the bottom of the skirt.

[0011] The beneficial effects are: the deoxidizer is added into the deoxidation tube, and nitrogen is added into the furnace body through the deoxidation tube. The nitrogen is deoxidized when passing through the deoxidation tube. By setting a circulation component, the nitrogen in the furnace body can pass through the deoxidation tube again, thereby circulating deoxidation and ensuring the deoxidation effect. In addition, a tamping component is set on the deoxidation tube, and the tamping component is used to continuously tamp the deoxidizer in the deoxidation tube through the auxiliary component, so that the nitrogen and the deoxidizer are in contact more fully, further improving the deoxidation effect.

[0012] The additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through the specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:

[0014] Figure 1 It is a three-dimensional diagram of a deoxidation mechanism of a crystallization heat treatment furnace described in the utility model;

[0015] Figure 2 It is a three-dimensional diagram of a deoxidation component of a deoxidation mechanism of a crystallization heat treatment furnace described in the utility model;

[0016] Figure 3 It is a front side cross-sectional view of a furnace cover and a rotating drum of a deoxidation mechanism of a crystallization heat treatment furnace described in the utility model;

[0017] Figure 4 yes Figure 1 A magnified view of the structure at A;

[0018] Figure 5 yes Figure 2 A magnified view of the structure at B in FIG.

[0019] Figure 6 yes Figure 3 Enlarged view of the structure at position C in the figure.

[0020] The accompanying drawings are marked as follows: 1. furnace body; 2. furnace cover; 201. annular slide groove; 301. deoxidation tube; 302. mesh cover; 303. feeding tube; 304. sealing cover; 4. air inlet pipe; 401. first solenoid valve; 501. tamping rod; 502. pressure-bearing ball head; 503. spring; 601. motor; 602. rotating shaft; 603. suction hood; 604. fan blade; 605. support rod; 606. circulation tube; 607. second solenoid valve; 701. rotating drum; 702. convex strip; 703. first gear; 704. second gear; 705. skirt; 706. steel ball. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0023] The utility model is further described below in conjunction with the accompanying drawings:

[0024] like Figure 1-Figure 6As shown, a deoxidation mechanism of a crystallization heat treatment furnace comprises a furnace body 1, a furnace cover 2 is arranged on the top of the furnace body 1, the furnace cover 2 is moved vertically upward by an external lifting device, so that the furnace cover 2 is opened, and then the workpiece to be heat treated is placed in the furnace body 1, a deoxidation component is arranged at the bottom of the furnace cover 2, the deoxidation component comprises a deoxidation tube 301, spherical deoxidizer particles are placed in the deoxidation tube 301, so that the deoxidizer can roll from top to bottom in the deoxidation tube 301, a mesh cover 302 is connected to the bottom opening of the deoxidation tube 301 by bolts, and the mesh cover 302 is used to prevent the deoxidizer from rolling out of the deoxidation tube 301, a feeding tube 303 is fixedly connected to the top opening of the deoxidation tube 301, the feeding tube 303 passes through the furnace cover 2, and a sealing cover 304 is installed on the top of the feeding tube 303 by threads, a sealing ring is arranged at the connection between the sealing cover 304 and the feeding tube 303, and one side of the feeding tube 303 An air intake pipe 4 is fixedly connected, and a first solenoid valve 401 is installed on the air intake pipe 4. The air intake pipe 4 is connected to an external nitrogen supply device. When the first solenoid valve 401 is opened, nitrogen enters the feeding pipe 303 after passing through the air intake pipe 4, and then the nitrogen enters the furnace body 1 through the deoxidation pipe 301. When the nitrogen passes through the deoxidation pipe 301, the nitrogen is deoxidized by a deoxidizer. When the deoxidizer needs to be replaced, the furnace cover 2 is lifted, the mesh cover 302 is removed, and the deoxidizer automatically rolls out of the deoxidation pipe 301. Then the mesh cover 302 is installed again, and the sealing cover 304 is removed. Then, a new deoxidizer is loaded into the deoxidation pipe 301 along the feeding pipe 303. A plurality of pounding components for pounding the deoxidizer are arranged on the deoxidation pipe 301, a circulation component for circulating nitrogen in the deoxidation pipe 301 is arranged on the furnace cover 2, and an auxiliary component for squeezing the pounding component is arranged on the periphery of the deoxidation pipe 301.

[0025] The deoxidation tube 301 is spiral, which increases the amount of the deoxidizer and the contact time between the nitrogen and the deoxidizer, thereby improving the deoxidation effect. The ramming components are evenly arranged along the spiral direction of the deoxidation tube 301.

[0026] The circulation component includes a motor 601, which is connected to the top of the furnace cover 2 by screws. The output shaft of the motor 601 is connected to a rotating shaft 602 through a coupling. The rotating shaft 602 extends into the furnace body 1 and is rotatably connected to an air suction hood 603. The bottom end of the rotating shaft 602 is located in the air suction hood 603 and is fixedly connected to a fan blade 604. One side of the air suction hood 603 is connected to a support rod 605 by screws. The other end of the support rod 605 is connected to the inner wall of the furnace body 1 by screws. The top of the air suction hood 603 A circulation pipe 606 is fixedly connected, and the other end of the circulation pipe 606 is connected to the feeding pipe 303. A second solenoid valve 607 is installed on the circulation pipe 606. The motor 601 drives the rotating shaft 602 to rotate, so that the fan blade 604 rotates, and the nitrogen in the furnace body 1 is sucked into the suction hood 603. The second solenoid valve 607 is opened, and the nitrogen returns to the feeding pipe 303 through the circulation pipe 606, and then returns to the furnace body 1 from the deoxidation pipe 301. In this way, cyclic deoxidation is carried out to ensure the deoxidation effect.

[0027] The tamping assembly includes a tamping rod 501, which is slidably connected to the deoxidation tube 301. One end of the tamping rod 501 extends into the deoxidation tube 301, and the other end of the tamping rod 501 is fixedly connected to a pressure joint 502. A spring 503 is sleeved on the tamping rod 501, and the spring 503 is fixedly connected between the pressure joint 502 and the deoxidation tube 301.

[0028] The auxiliary component includes a rotating drum 701, which is rotatably connected to the bottom of the furnace cover 2, and the rotating drum 701 covers the outer periphery of the deoxidation tube 301. A plurality of convex strips 702 are fixedly connected to the inner wall of the rotating drum 701 in the vertical direction, and a first gear 703 is fixedly connected to the outer wall of the rotating drum 701. The first gear 703 is meshed with a second gear 704, and the second gear 704 is fixedly connected to the rotating shaft 602. When the motor 601 is working, the rotating shaft 602 drives the second gear 704 to rotate, and the second gear 704 drives the rotating drum 701 to rotate through the first gear 703, so that the convex strips 702 on the inner wall of the rotating drum 701 intermittently squeeze the pressure-bearing joint 502, so that the tamping rod 501 moves back and forth, and the tamping rod 501 intermittently tames the deoxidizer in the deoxidation tube 301, so that the nitrogen and the deoxidizer are in contact more fully, further improving the deoxidation effect.

[0029] An annular chute 201 is provided at the bottom of the furnace cover 2, and a skirt 705 is fixedly connected to the top of the rotating drum 701. The skirt 705 is slidably connected in the annular chute 201 to ensure that the rotating drum 701 can rotate stably. A steel ball 706 is movably embedded at the bottom of the skirt 705 to reduce friction and facilitate stable rotation of the rotating drum 701.

[0030] Working principle: When in use, open the first solenoid valve 401, and the nitrogen enters the feeding pipe 303 through the air inlet pipe 4, and then the nitrogen enters the furnace body 1 through the deoxidation pipe 301. When the nitrogen passes through the deoxidation pipe 301, the deoxidizer in the deoxidation pipe 301 is used to deoxidize the nitrogen. After the nitrogen is introduced, close the first solenoid valve 401, and then start the motor 601 and open the second solenoid valve 607. The motor 601 drives the shaft 602 to rotate, and the shaft 602 drives the fan blade 604 to rotate. The fan blade 604 sucks the nitrogen in the furnace body 1 into the suction hood 603, and the nitrogen passes through the circulation pipe 60 6 returns to the feeding pipe 303, so that the nitrogen passes through the deoxidation pipe 301 again for deoxidation treatment, so as to realize the cyclic deoxidation of nitrogen and ensure the deoxidation effect. When the rotating shaft 602 rotates, it drives the second gear 704 to rotate, and the second gear 704 drives the first gear 703 to rotate, and the first gear 703 drives the rotating drum 701 to rotate, so that the convex strips 702 on the inner wall of the rotating drum 701 intermittently squeeze the pressure-bearing joint 502, so that the tamping rod 501 moves back and forth, and the tamping rod 501 tames the deoxidizer in the deoxidation pipe 301, so that the nitrogen and the deoxidizer are in contact more fully, thereby improving the deoxidation effect.

[0031] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A deoxidation mechanism for a crystallization heat treatment furnace, comprising a furnace body (1), wherein a furnace cover (2) is arranged on the top of the furnace body (1), and characterized in that: A deoxidation component is arranged at the bottom of the furnace cover (2), and the deoxidation component comprises a deoxidation tube (301), spherical deoxidizer particles are placed in the deoxidation tube (301), a mesh cover (302) is fixedly connected to the bottom opening of the deoxidation tube (301), a feeding tube (303) is fixedly connected to the top opening of the deoxidation tube (301), the feeding tube (303) passes through the furnace cover (2), and a sealing cover (304) is installed on the top of the feeding tube (303). An air intake pipe (4) is fixedly connected to one side of the material pipe (303), a first solenoid valve (401) is installed on the air intake pipe (4), the air intake pipe (4) is connected to an external nitrogen supply device, a plurality of pounding components for pounding the deoxidizer are arranged on the deoxidation pipe (301), a circulation component for circulating nitrogen in the deoxidation pipe (301) is arranged on the furnace cover (2), and an auxiliary component for squeezing the pounding component is arranged on the periphery of the deoxidation pipe (301).

2. A deoxidation mechanism for a crystallization heat treatment furnace according to claim 1, characterized in that: The deoxidation tube (301) is spiral-shaped, and the pounding components are evenly arranged along the spiral direction of the deoxidation tube (301).

3. A deoxidation mechanism for a crystallization heat treatment furnace according to claim 1, characterized in that: The circulation component comprises a motor (601), wherein the motor (601) is fixedly connected to the top of the furnace cover (2), the output shaft of the motor (601) is fixedly connected to a rotating shaft (602), the rotating shaft (602) extends into the furnace body (1) and is rotatably connected to an air suction hood (603), the bottom end of the rotating shaft (602) is located in the air suction hood (603) and is fixedly connected to a fan blade (604), one side of the air suction hood (603) is fixedly connected to a support rod (605), the other end of the support rod (605) is fixedly connected to the inner wall of the furnace body (1), the top of the air suction hood (603) is fixedly connected to a circulation pipe (606), the other end of the circulation pipe (606) is communicated with the feeding pipe (303), and a second solenoid valve (607) is installed on the circulation pipe (606).

4. A deoxidation mechanism for a crystallization heat treatment furnace according to claim 1, characterized in that: The tamping assembly comprises a tamping rod (501), the tamping rod (501) is slidably connected to the deoxidation tube (301), one end of the tamping rod (501) extends into the interior of the deoxidation tube (301), the other end of the tamping rod (501) is fixedly connected to a pressure-bearing joint (502), a spring (503) is sleeved on the tamping rod (501), and the spring (503) is fixedly connected between the pressure-bearing joint (502) and the deoxidation tube (301).

5. The deoxidation mechanism of a crystallization heat treatment furnace according to claim 1, characterized in that: The auxiliary component comprises a rotating drum (701), wherein the rotating drum (701) is rotatably connected to the bottom of the furnace cover (2), and the rotating drum (701) covers the periphery of the deoxidation tube (301). A plurality of convex strips (702) are fixedly connected to the inner wall of the rotating drum (701) in a vertical direction, and a first gear (703) is fixedly connected to the outer wall of the rotating drum (701). The first gear (703) is meshed with a second gear (704), and the second gear (704) is fixedly connected to the power output end of the circulation component.

6. A deoxidation mechanism for a crystallization heat treatment furnace according to claim 5, characterized in that: An annular chute (201) is provided at the bottom of the furnace cover (2), a skirt (705) is fixedly connected to the top of the rotating drum (701), the skirt (705) is slidably connected in the annular chute (201), and a steel ball (706) is movably embedded at the bottom of the skirt (705).