Polishing device for jeans production
By designing an automatic grinding device for jeans production, the time-consuming and labor-intensive problem of manual matte is solved, efficient grinding of the surface of jeans is achieved, and work efficiency and product quality are improved.
Patent Information
- Application Number
- CN202420357793.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-02-27
AI Technical Summary
In the prior art, artificial scrubs are time-consuming and labor-intensive, and work efficiency is not high. Large batches of jeans can only increase staff and working hours, resulting in an increase in staff work intensity.
A grinding device for the production of jeans is designed, including a working table, grinding assembly, moving assembly, lifting assembly, clamping assembly and controller. Through the collaborative work of these components, the position and angle of the grinding components can be automatically adjusted, achieving efficient polishing of the surface of the jeans.
It improves the efficiency of polishing jeans, reduces the workload and work intensity of staff, and enhances the softness and aesthetics of jeans.
Smart Images

Figure CN222477009U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clothing processing equipment, in particular to a polishing device for producing jeans. Background Art
[0002] At that time, workers wore jeans to do a lot of labor, so they needed a pair of pants that were durable and could withstand the test of harsh environments. However, freshly made jeans were too stiff and rough and not comfortable enough. People began to try to soften the newly made jeans to increase their wearing comfort. One common method was polishing, which involves friction and wear on the surface of the jeans to make them softer and have a unique appearance. It can also make the jeans more personalized and fashionable, while also increasing their visual appeal.
[0003] However, manual sanding is time-consuming and labor-intensive, and the work efficiency is low. For large quantities of jeans, the only solution is to increase the number of staff and the working hours, resulting in increasing work intensity for the staff. Therefore, we propose a sanding device for jeans production to solve the above problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a grinding device for jeans production, which solves the problem that manual grinding is time-consuming and labor-intensive, has low work efficiency, and can only be solved by increasing the number of workers and working hours for large quantities of jeans, resulting in increasing work intensity for the workers.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a polishing device for jeans production, including an operating table, and also including:
[0006] A polishing assembly, which is arranged directly above the operating table and is used for polishing jeans;
[0007] A moving assembly, wherein two moving assemblies are provided, and the two moving assemblies are respectively provided at two sides of the grinding assembly, and the moving assembly is used to adjust the front and rear positions of the grinding assembly;
[0008] A lifting component, the lifting component is arranged on the top surface of the operating table, and the two side walls of the inner cavity of the lifting component are respectively connected to the two moving components, and the lifting component is used to adjust the upper and lower positions of the grinding component;
[0009] A clamping assembly, wherein four clamping assemblies are provided, and the four clamping assemblies are respectively provided on the top surface of the operating table and near four corners, and the clamping assemblies are used to fix the jeans; and
[0010] A controller is arranged on a side wall surface of the operating table, and is used to control the operation of the grinding component, the moving component, the lifting component, and the clamping component.
[0011] Preferably, the grinding assembly comprises a motor, the motor is arranged at the movable end of one of the movable assemblies, the output end of the motor is connected to a shaft, the other end of the shaft is plugged with a bearing, and the bearing is arranged at the movable end of the other movable assembly;
[0012] A roller is arranged in the middle of the shaft rod, and sandpaper is arranged on the outer side wall surface of the roller.
[0013] Preferably, the moving component includes a linear guide slide, which is arranged on a side wall of the inner cavity of the lifting component and close to the top position, and a positioning plate is provided at the sliding end of the linear guide slide.
[0014] Preferably, the lifting assembly includes a base, the base is arranged in the middle of the top surface of the operating table, and first electric lifting rods are arranged on the top surface of the base and at four corners;
[0015] The top ends of the four first electric lifting rods are connected by a support plate, and mounting plates are provided on both sides of the bottom surface of the support plate and close to the first electric lifting rods, and the opposite surfaces of the two mounting plates are respectively connected to the linear guide slides on the two moving components.
[0016] Preferably, the clamping assembly comprises a bottom plate, which is arranged on the top surface of the operating table and located on one side of the base, and a top holding column and a second electric lifting rod are respectively arranged on both sides of the top surface of the bottom plate;
[0017] A pressing portion is disposed at the top end of the second electric lifting rod.
[0018] Preferably, the pressing portion comprises a connecting plate arranged on the top surface of the second electric lifting rod, a screw hole is opened at one side of the top surface of the connecting plate, and the screw hole is located directly above the supporting column;
[0019] A screw rod is rotatably mounted in the inner cavity of the screw hole, a turning handle is arranged at the top end of the screw rod, and a pressing plate is arranged at the bottom end of the screw rod.
[0020] Preferably, a through hole is provided on the top surface of the support plate and in the middle thereof, and a dust cover is provided on the top surface of the support plate and directly above the through hole;
[0021] A dust guide pipe is embedded in the middle of the top surface of the dust hood, and the dust guide pipe is externally connected to an exhaust fan.
[0022] Beneficial Effects
[0023] The utility model provides a polishing device for jeans production. Compared with the prior art, it has the following beneficial effects:
[0024] When the staff needs to polish the surface of jeans, firstly, the controller can be used to control the operation of the four clamping components, so that the staff can clamp the jeans on the clamping components, and then the clamping components can limit the jeans. Then, the controller can be used to control the lifting component and the two moving components to adjust to the appropriate positions, so that the polishing component can be aligned with the jeans on the clamping component. Finally, the lifting component is adjusted downward, so that the polishing component can be driven to move downward, and then the polishing component can be pressed against the jeans.
[0025] Then, by turning on the polishing component, the surface of the jeans can be polished, so that the surface of the jeans can become softer and have a unique appearance, thereby improving the efficiency of polishing the jeans and reducing the workload of the staff, so as to reduce the work pressure of the staff. By moving the component, the position of the polishing component can be continuously adjusted, so that the surface of the jeans can be polished more comprehensively and carefully, thereby improving the appearance and quality of the jeans. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0027] Figure 2 This is a schematic diagram of the structure of the lifting assembly of the utility model;
[0028] Figure 3 This is a schematic diagram of the structure of the mobile component of the utility model;
[0029] Figure 4 This is a schematic diagram of the structure of the grinding component of the utility model;
[0030] Figure 5 This is a schematic diagram of the structure of the clamping assembly of the utility model.
[0031] In the figure: 1. operating table; 2. lifting assembly; 21. base; 22. first electric lifting rod; 23. support plate; 24. mounting plate; 25. through hole; 3. moving assembly; 31. linear guide slide; 32. positioning plate; 4. grinding assembly; 41. motor; 42. shaft; 43. bearing; 44. roller; 45. sandpaper; 5. clamping assembly; 51. bottom plate; 52. top holding column; 53. second electric lifting rod; 54. connecting plate; 55. screw hole; 56. screw; 57. pressure plate; 58. handle; 6. controller; 7. dust hood; 8. dust guide tube. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] See also Figure 1 The utility model provides a technical solution: a polishing device for jeans production, comprising an operating table 1, and also comprising: a polishing component 4, which is arranged directly above the operating table 1 and is used to polish the jeans; a moving component 3, which is provided with two moving components 3, which are respectively arranged at both sides of the polishing component 4, and the moving component 3 is used to adjust the front and rear position of the polishing component 4; a lifting component 2, which is arranged at the top surface of the operating table 1, and the two side walls of the inner cavity of the lifting component 2 are respectively connected to the two moving components 3, and the lifting component 2 is used to adjust the up and down position of the polishing component 4; a clamping component 5, which is provided with four clamping components 5, which are respectively arranged on the top surface of the operating table 1 and close to the four corners, and the clamping component 5 is used to fix the jeans; and a controller 6, which is arranged on a side wall surface of the operating table 1, and the controller 6 is used to control the operation of the polishing component 4, the moving component 3, the lifting component 2, and the clamping component 5.
[0034] When the staff needs to polish the surface of the jeans, first, the controller 6 can be used to control the operation of the four clamping components 5, so that the staff can clamp the jeans on the clamping components 5 conveniently, and then the clamping components 5 can limit the jeans. Then, the controller 6 can be used to control the lifting component 2 and the two moving components 3 to be adjusted to appropriate positions, so that the polishing component 4 can be aligned with the jeans on the clamping component 5. Finally, the lifting component 2 is adjusted downward to drive the polishing component 4 to move downward, so that the polishing component 4 can be pressed against the jeans. Then, by turning on the polishing component 4, it can be used to polish the surface of the jeans, so that the surface of the jeans becomes softer and has a unique appearance effect, thereby improving the efficiency of polishing the jeans and reducing the workload of the staff, so as to reduce the work intensity of the staff. Through the moving component 3, the position of the polishing component 4 can be continuously adjusted, so that the surface of the jeans can be polished more comprehensively and carefully, thereby improving the appearance and quality of the jeans.
[0035] See also Figure 1 , Figure 3 , Figure 4The grinding assembly 4 includes a motor 41, which is arranged at the movable end of one of the moving assemblies 3. The output end of the motor 41 is connected to a shaft 42, and the other end of the shaft 42 is plugged with a bearing 43, and the bearing 43 is arranged at the movable end of the other moving assembly 3; a roller 44 is arranged in the middle of the shaft 42, and sandpaper 45 is arranged on the outer wall surface of the roller 44.
[0036] The motor 41 in the polishing assembly 4 can be installed on the movable end of one of the moving assemblies 3 and provide a mounting base for the shaft 42. The bearing 43 can be fixed on the movable end of another moving assembly 3 and one end of the shaft 42 can be installed and fixed, so that the shaft 42 can rotate at high speed and smoothly. When the jeans need to be polished, the motor 41 is first turned on by the controller 6 to drive the shaft 42 to rotate in the bearing 43, so that the roller 44 and the sandpaper 45 can be driven to rotate synchronously through the shaft 42, so that the sandpaper 45 can polish the surface of the jeans, so as to improve the efficiency of polishing the jeans and reduce the labor intensity of the staff.
[0037] See also Figure 1 , Figure 3 , Figure 4 , two moving components 3, the moving components 3 include linear guide slides 31, the linear guide slides 31 on the two moving components 3 are respectively arranged on the two side walls of the inner cavity of the lifting component 2 and close to the top position, and the sliding ends of the two linear guide slides 31 are provided with positioning plates 32, and the opposite surfaces of the two positioning plates 32 are respectively connected to the bearings 43 and the motor 41.
[0038] The linear guide slides 31 in the two moving components 3 can be installed on the two side walls of the inner cavity of the lifting component 2 respectively, and can also provide an installation basis for the positioning plate 32. When it is necessary to adjust the front and rear positions of the rollers 44, the controller 6 can be operated to control the two linear guide slides 31 to move, thereby driving the bearings 43 and the motor 41 on the two positioning plates 32 to move synchronously, and then driving the rollers 44 and the sandpaper 45 to move, so that the sandpaper 45 can be aligned with the jeans, thereby improving the convenience of the staff in polishing the jeans.
[0039] See also Figure 1 , Figure 2 The lifting component 2 includes a base 21, which is arranged in the middle position of the top surface of the operating table 1, and first electric lifting rods 22 are arranged on the top surface of the base 21 and at the four corners; the top ends of the four first electric lifting rods 22 are connected by a support plate 23, and mounting plates 24 are arranged on both sides of the bottom surface of the support plate 23 and close to the first electric lifting rods 22, and the opposite surfaces of the two mounting plates 24 are respectively connected to the linear guide slides 31 on the two moving components 3.
[0040] The base 21 in the lifting assembly 2 can be installed on the top surface of the operating table 1 and provide an installation foundation for the four first electric lifting rods 22. Since the top ends of the four first electric lifting rods 22 are connected by a support plate 23, and mounting plates 24 are provided on the bottom surface of the support plate 23 and near the two sides, and at the same time, one side wall surface of the two mounting plates 24 is respectively connected to the two linear guide slides 31, when it is necessary to adjust the up and down height of the roller 44, the four first electric lifting rods 22 are first turned on by the controller 6 to move up and down synchronously, so that the two mounting plates 24 on the support plate 23 can be driven to move up and down synchronously, so that the motor 41 can be driven to move up and down synchronously through the linear guide slide 31 and the positioning plate 32, and then the up and down positions of the roller 44 and the sandpaper 45 can be adjusted, so as to improve the convenience of the staff in polishing jeans.
[0041] See also Figure 1 , Figure 3 The clamping assembly 5 includes a bottom plate 51, which is arranged on the top surface of the operating table 1 and located on one side of the base 21. A supporting column 52 and a second electric lifting rod 53 are respectively arranged on both sides of the top surface of the bottom plate 51; a pressing portion is arranged on the top of the second electric lifting rod 53, and the pressing portion includes a connecting plate 54 arranged on the top surface of the second electric lifting rod 53. A screw hole 55 is opened on one side of the top surface of the connecting plate 54, and the screw hole 55 is located directly above the supporting column 52; a screw rod 56 is rotatably installed in the inner cavity of the screw hole 55, a turning handle 58 is arranged on the top of the screw 56, and a pressing plate 57 is arranged on the bottom of the screw 56.
[0042] The bottom plate 51 of the clamping assembly 5 can be installed on the top surface of the operating table 1 and provide an installation basis for the supporting column 52 and the second electric lifting rod 53. When the jeans need to be fixed, the turning handle 58 is turned to drive the screw 56 to rotate downward in the screw hole 55, thereby driving the pressing plate 57 to rotate downward, so that the jeans can be clamped between the pressing plate 57 and the supporting column 52. Then, the second electric lifting rod 53 is contracted, so that the pressing plate 57 can cooperate with the supporting column 52 to clamp the jeans steadily and firmly, thereby preventing the jeans from falling off and ensuring the stability of the jeans polishing.
[0043] See also Figure 1 , Figure 2 A through hole 25 is provided on the top surface of the support plate 23 and in the middle thereof, and a dust hood 7 is provided on the top surface of the support plate 23 and directly above the through hole 25; a dust guide pipe 8 is embedded in the middle of the top surface of the dust hood 7, and the dust guide pipe 8 is externally connected to an exhaust fan.
[0044] The dust hood 7 can be installed on the top of the support plate 23 and provide an installation basis for the dust guide tube 8. When the jeans are being polished, the exhaust fan is turned on, so that the flying catkins generated when polishing the jeans enter the dust hood 7 and the dust guide tube 8 through the through hole 25, and then the flying catkins generated when polishing the jeans can be discharged in time, so as to prevent the flying catkins from affecting the health of the operator, thereby improving the health and safety of the staff.
[0045] During operation, when the staff needs to polish the surface of the jeans, firstly, the controller 6 can be used to control the operation of the four clamping assemblies 5, so that the staff can clamp the jeans on the clamping assemblies 5 conveniently, and then the clamping assemblies 5 can limit the jeans. Then, the controller 6 can be used to control the lifting assembly 2 and the two moving assemblies 3 to be adjusted to appropriate positions, so that the polishing assembly 4 can be aligned with the jeans on the clamping assembly 5. Finally, the lifting assembly 2 is adjusted downward, so that the polishing assembly 4 can be driven to move downward, and then the polishing assembly 4 can be pressed against the jeans. Then, by turning on the polishing assembly 4, the surface of the jeans can be polished, so that the surface of the jeans becomes softer and has a unique appearance effect, thereby improving the efficiency of polishing the jeans and reducing the workload of the staff, so as to reduce the work pressure of the staff. Through the moving assembly 3, the position of the polishing assembly 4 can be continuously adjusted, so that the surface of the jeans can be polished more comprehensively and carefully, thereby improving the appearance and quality of the jeans.
[0046] The motor 41 in the polishing assembly 4 can be installed on the movable end of one of the moving assemblies 3 and provide a mounting base for the shaft 42. The bearing 43 can be fixed on the movable end of another moving assembly 3 and one end of the shaft 42 can be installed and fixed, so that the shaft 42 can rotate at high speed and smoothly. When the jeans need to be polished, the motor 41 is first turned on by the controller 6 to drive the shaft 42 to rotate in the bearing 43, so that the roller 44 and the sandpaper 45 can be driven to rotate synchronously through the shaft 42, so that the sandpaper 45 can polish the surface of the jeans, so as to improve the efficiency of polishing the jeans and reduce the labor intensity of the staff.
[0047] The linear guide slides 31 in the two moving components 3 can be installed on the two side walls of the inner cavity of the lifting component 2 respectively, and can also provide an installation basis for the positioning plate 32. When it is necessary to adjust the front and rear positions of the rollers 44, the controller 6 can be operated to control the two linear guide slides 31 to move, thereby driving the bearings 43 and the motor 41 on the two positioning plates 32 to move synchronously, and then driving the rollers 44 and the sandpaper 45 to move, so that the sandpaper 45 can be aligned with the jeans, thereby improving the convenience of the staff in polishing the jeans.
[0048] The base 21 in the lifting assembly 2 can be installed on the top surface of the operating table 1 and provide an installation foundation for the four first electric lifting rods 22. Since the top ends of the four first electric lifting rods 22 are connected by a support plate 23, and mounting plates 24 are provided on the bottom surface of the support plate 23 and near the two sides, and at the same time, one side wall surface of the two mounting plates 24 is respectively connected to the two linear guide slides 31, when it is necessary to adjust the up and down height of the roller 44, the four first electric lifting rods 22 are first turned on by the controller 6 to move up and down synchronously, so that the two mounting plates 24 on the support plate 23 can be driven to move up and down synchronously, so that the motor 41 can be driven to move up and down synchronously through the linear guide slide 31 and the positioning plate 32, and then the up and down positions of the roller 44 and the sandpaper 45 can be adjusted, so as to improve the convenience of the staff in polishing jeans.
[0049] The bottom plate 51 of the clamping assembly 5 can be installed on the top surface of the operating table 1 and provide an installation basis for the supporting column 52 and the second electric lifting rod 53. When the jeans need to be fixed, the turning handle 58 is turned to drive the screw 56 to rotate downward in the screw hole 55, thereby driving the pressing plate 57 to rotate downward, so that the jeans can be clamped between the pressing plate 57 and the supporting column 52. Then, the second electric lifting rod 53 is contracted, so that the pressing plate 57 can cooperate with the supporting column 52 to clamp the jeans steadily and firmly, thereby preventing the jeans from falling off and ensuring the stability of the jeans polishing.
[0050] The dust hood 7 can be installed on the top of the support plate 23 and provide an installation basis for the dust guide tube 8. When the jeans are being polished, the exhaust fan is turned on, so that the flying catkins generated when polishing the jeans enter the dust hood 7 and the dust guide tube 8 through the through hole 25, and then the flying catkins generated when polishing the jeans can be discharged in time, so as to prevent the flying catkins from affecting the health of the operator, thereby improving the health and safety of the staff.
[0051] In summary, the device can not only polish jeans quickly and efficiently, but also promptly discharge the flying catkins generated when polishing jeans, thereby improving the efficiency of polishing jeans, thereby reducing the labor intensity of workers and improving the health and safety of workers.
[0052] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
Claims
1. A polishing device for jeans production, comprising an operating table (1), characterized in that: Also includes: A polishing assembly (4), the polishing assembly (4) being arranged directly above the operating table (1), and the polishing assembly (4) being used for polishing jeans; A moving assembly (3), wherein two moving assemblies (3) are provided, and the two moving assemblies (3) are respectively provided at two sides of the grinding assembly (4), and the moving assembly (3) is used to adjust the front and rear positions of the grinding assembly (4); A lifting component (2), the lifting component (2) is arranged on the top surface of the operating table (1), and the two side walls of the inner cavity of the lifting component (2) are respectively connected to the two moving components (3), and the lifting component (2) is used to adjust the upper and lower positions of the grinding component (4); A clamping assembly (5), wherein four clamping assemblies (5) are provided, and the four clamping assemblies (5) are respectively arranged on the top surface of the operating table (1) and near the four corners, and the clamping assemblies (5) are used to fix the jeans; and A controller (6), wherein the controller (6) is arranged on a side wall surface of the operating table (1), and the controller (6) is used to control the operation of the grinding component (4), the moving component (3), the lifting component (2), and the clamping component (5).
2. A polishing device for jeans production according to claim 1, characterized in that: The grinding assembly (4) comprises a motor (41), the motor (41) is arranged at the movable end of one of the moving assemblies (3), the output end of the motor (41) is connected to a shaft (42), the other end of the shaft (42) is plugged with a bearing (43), and the bearing (43) is arranged at the movable end of the other moving assembly (3); A roller (44) is arranged in the middle of the shaft (42), and sandpaper (45) is arranged on the outer wall surface of the roller (44).
3. A polishing device for jeans production according to claim 1, characterized in that: The moving component (3) comprises a linear guide slide (31), and the linear guide slide (31) is arranged on a side wall of the inner cavity of the lifting component (2) and close to the top position. The sliding end of the linear guide slide (31) is provided with a positioning plate (32).
4. A polishing device for jeans production according to claim 3, characterized in that: The lifting assembly (2) comprises a base (21), the base (21) is arranged at the middle position of the top surface of the operating table (1), and first electric lifting rods (22) are arranged at the top surface of the base (21) and at the four corners; The top ends of the four first electric lifting rods (22) are connected via a support plate (23), mounting plates (24) are provided on both sides of the bottom surface of the support plate (23) and close to the first electric lifting rods (22), and the opposite surfaces of the two mounting plates (24) are respectively connected to the linear guide slides (31) on the two moving components (3).
5. A polishing device for jeans production according to claim 4, characterized in that: The clamping assembly (5) comprises a bottom plate (51), the bottom plate (51) being arranged on the top surface of the operating platform (1) and located on one side of the base (21), and a top holding column (52) and a second electric lifting rod (53) being arranged on both sides of the top surface of the bottom plate (51); A pressing portion is provided at the top end of the second electric lifting rod (53).
6. A polishing device for jeans production according to claim 5, characterized in that: The pressing portion comprises a connecting plate (54) arranged on the top surface of the second electric lifting rod (53), a screw hole (55) is provided at one side of the top surface of the connecting plate (54), and the screw hole (55) is located directly above the supporting column (52); A screw rod (56) is rotatably mounted in the inner cavity of the screw hole (55), a turning handle (58) is arranged at the top end of the screw rod (56), and a pressing plate (57) is arranged at the bottom end of the screw rod (56).
7. A polishing device for jeans production according to claim 4, characterized in that: A through hole (25) is provided on the top surface of the support plate (23) and at a central position, and a dust cover (7) is provided on the top surface of the support plate (23) and directly above the through hole (25); A dust guide pipe (8) is embedded in the middle of the top surface of the dust hood (7), and the dust guide pipe (8) is externally connected to an exhaust fan.