Track lining distance measuring device for tamping wagon

By designing the tamping vehicle lane distance measuring device, the quick position switching between the working distance sensor and the backup distance sensor is achieved, which solves the problem of disabling caused by damage to the distance sensor during the construction of the tamping vehicle and improves construction efficiency.

CN222477122UActive Publication Date: 2025-02-14翟玉龙
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Patent Information

Application Number
CN202420235493.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-02-14
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

During the construction process of existing tamping trucks, when the distance sensor is damaged, it needs to be suspended and wait for replacement, resulting in a reduction in construction efficiency.

Method used

A tamping car lane distance measuring device is designed, using housing, lifting assembly, rotating assembly, sealing plate, fixed plate, electrical signal adapter assembly, USB interface and backup distance sensor to realize working distance sensor and backup distance sensor fast position switching.

Benefits of technology

During the construction of the tamping vehicle, if the working distance sensor is damaged, it can be quickly replaced with a backup distance sensor to reduce the downtime and improve construction efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222477122U_ABST
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Abstract

The utility model discloses a tamping wagon track lining distance measuring device which comprises a tamping pick mechanism, the two sides of the outer surface of a rack of the tamping pick mechanism are fixedly connected with shells, lifting assemblies are installed in the two shells, the movable ends of the two lifting assemblies are fixedly provided with rotating assemblies, and the rotating assemblies are fixedly connected with the tamper mechanism. The movable ends of the two rotating assemblies are symmetrically and fixedly connected with two sealing plates. According to the utility model, through the arrangement of the shell, the lifting assembly, the rotating assembly, the sealing plate, the fixing plate, the electric signal switching assembly, the USB interface and the standby distance sensor, in the construction process of the tamping wagon, if the working distance sensor is damaged, the standby distance sensor can be replaced in time, the consumed time is short, the tamping wagon does not need to stop running, and the working efficiency is improved. And the damaged distance sensor is replaced until the construction is completed, so that the construction time is prevented from being occupied, and the track lining construction efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tamping vehicles, in particular to a track shifting and distance measuring device for tamping vehicles. Background Art

[0002] The tamping machine is a large-scale track maintenance machine mainly used for railway line maintenance. It can play a role in railway line repair, speed-up transformation of existing lines and construction of new lines, reducing the workload of operators and extending the service life of the machine. The tamping machine has high operating accuracy and efficiency, and can complete the track leveling, track shifting, ballast tamping and shoulder ballast compaction operations. These operations help ensure that the track direction, left-right level and height and front-back all meet the requirements of the line design standards or line maintenance rules, thereby enhancing the stability and safety of the track and ensuring the safe operation of the train.

[0003] The existing tamping vehicle uses a distance sensor to measure the distance between the distance sensor and the rail surface or the ballast bed, and uses this distance value to determine whether the tamping pick assembly has moved horizontally to prevent the tamping pick from damaging the rail. In actual use, the distance sensor is fixedly installed on the mounting brackets on both sides of the tamping pick assembly with screws. Once damaged, the tamping vehicle needs to suspend operation and wait for the distance sensor to be replaced before it can continue to operate. At the same time, since it is installed with screws, installation and removal take a long time, which undoubtedly increases the downtime of the tamping vehicle and reduces the efficiency of track construction. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a distance measuring device for a tamping vehicle track shifting.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a tamping vehicle track shifting distance measuring device, including a tamping pick mechanism, both sides of the outer surface of the frame of the tamping pick mechanism are fixedly connected with shells, and lifting assemblies are installed inside the two shells, and the movable ends of the two lifting assemblies are fixedly installed with rotating assemblies, and the movable ends of the two rotating assemblies are symmetrically fixedly connected with two sealing plates; the two sealing plates on the same side are respectively equipped with a working distance sensor and a spare distance sensor; one side of the outer surface of the four sealing plates is fixedly connected with a fixed plate, and the four fixed plates are jointly installed with an electrical signal adapter assembly between the adjacent sealing plates, and the electrical signal adapter assembly matches the working distance sensor and the spare distance sensor; the inner bottoms of the two shells are fixedly connected with USB interfaces, and the USB interfaces match the electrical signal adapter assembly.

[0006] Furthermore, the two lifting assemblies both include an electric push rod, and the electric push rod is fixedly installed on the inner top of the shell. The movable end of the electric push rod is fixedly installed with a mounting seat, and the mounting seat slides in contact with the inner wall of one side of the shell. The inner wall of the shell has a limiting effect on the mounting seat, which can ensure the stability of the movement of the mounting seat.

[0007] Furthermore, the two rotating components each include a motor, and the motor is fixedly mounted on a mounting seat, a rotating block is fixedly connected to the driving end of the motor, two mounting blocks are symmetrically fixedly connected to the outer surface of the rotating block, and the mounting block is fixedly connected to the sealing plate, which can drive the two sealing plates to rotate, thereby realizing the position replacement of the working distance sensor and the spare distance sensor.

[0008] Furthermore, the four electrical signal conversion components all include an interface and a USB plug, and the interface is fixedly embedded on one side of the outer surface of the sealing plate and matches the adjacent working distance sensor and the spare distance sensor, the USB plug is fixedly connected to the fixed plate, the interface is electrically connected to the USB plug, and the USB plug matches the USB interface, and the USB interface is connected to the control device of the tamping vehicle, which is facilitating the reception of signals sent by the working distance sensor and the spare distance sensor.

[0009] Furthermore, the inner bottoms of the two shells are provided with through holes penetrating to the bottoms, and the provision of the through holes facilitates the working distance sensor or the standby distance sensor to extend out of the shells.

[0010] Furthermore, a maintenance cover is buckled on one side of the outer surface of the two shells, which is convenient for replacing a damaged distance sensor.

[0011] Furthermore, both the standby distance sensors and the working distance sensor are laser sensors. Laser sensors are mature existing technologies, and corresponding models can be selected according to actual needs.

[0012] Beneficial effects of the utility model:

[0013] When the utility model is in use, the track shifting and distance measuring device for a tamping vehicle, through the arranged shell, lifting assembly, rotating assembly, sealing plate, fixing plate, electrical signal transfer assembly, USB interface and spare distance sensor, can promptly replace the spare distance sensor if the working distance sensor is damaged during the construction of the tamping vehicle, and the time consumed is short. The tamping vehicle does not need to suspend operation for this reason, and the damaged distance sensor can be replaced only after the construction is completed, thus avoiding taking up construction time and improving the efficiency of track shifting construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 : A side view of the utility model;

[0016] Figure 2 : Partial assembly drawing of the utility model;

[0017] Figure 3 : A partial stereogram of the utility model;

[0018] Figure 4 : A cross-sectional view of the housing of the utility model;

[0019] Figure 5 : A top view of the top sealing plate of the utility model.

[0020] The reference numerals are as follows:

[0021] 1. Ramming pick mechanism; 2. Shell; 3. Maintenance cover; 4. Working distance sensor; 5. Electric push rod; 6. Spare distance sensor; 7. Sealing plate; 8. Rotating block; 9. Mounting block; 10. Fixing plate; 11. Mounting seat; 12. Motor; 13. USB plug; 14. USB interface; 15. Through hole; 16. Interface. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figures 1 to 5As shown, it relates to a tamping vehicle track distance measuring device, including a tamping pick mechanism 1, both sides of the outer surface of the frame of the tamping pick mechanism 1 are fixedly connected with a shell 2, the interiors of the two shells 2 are installed with lifting components, the movable ends of the two lifting components are fixedly installed with rotating components, the movable ends of the two rotating components are symmetrically fixedly connected with two sealing plates 7, the two lifting components include an electric push rod 5, and the electric push rod 5 is fixedly installed on the inner top of the shell 2, the movable end of the electric push rod 5 is fixedly installed with a mounting seat 11, and the mounting seat 11 is fitted and slid with the inner wall of one side of the shell 2, and the two rotating components are included The motor 12 is included, and the motor 12 is fixedly mounted on the mounting seat 11. The driving end of the motor 12 is fixedly connected with a rotating block 8. The outer surface of the rotating block 8 is symmetrically fixedly connected with two mounting blocks 9, and the mounting block 9 is fixedly connected to the sealing plate 7. When the positions of the two sealing plates 7 need to be exchanged, the electric push rod 5 drives the mounting seat 11 to rise, thereby driving the two sealing plates 7 to rise through the motor 12, the rotating block 8 and the mounting block 9 until the movement of the sealing plate 7 is not affected, and then the motor 12 is started, and the motor 12 drives the rotating block 8 and the mounting block 9 to rotate until the position switching of the two sealing plates 7 is completed.

[0024] The two sealing plates 7 on the same side are respectively equipped with a working distance sensor 4 and a spare distance sensor 6 . Both the two spare distance sensors 6 and the working distance sensor 4 are laser sensors.

[0025] One side of the outer surface of the four sealing plates 7 is fixedly connected with a fixing plate 10, and an electrical signal adapter component is installed between the four fixing plates 10 and the adjacent sealing plates 7, and the electrical signal adapter component matches the working distance sensor 4 and the spare distance sensor 6. The inner bottom of the two shells 2 is fixedly connected with a USB interface 14, and the USB interface 14 matches the electrical signal adapter component. The four electrical signal adapter components include an interface 16 and a USB plug 13, and the interface 16 is fixedly embedded in one side of the outer surface of the sealing plate 7 and matches the adjacent working distance sensor 4 and the spare distance sensor 6. The USB plug 13 is fixedly connected to the fixing plate 10, and the interface 16 is electrically connected to the USB plug 13, and the USB plug 13 matches the USB interface 14. When assembling the distance sensor, its connector is inserted into the interface 16, and then the distance sensor is fixed to the sealing plate 7 by screws, and the USB interface 14 is connected to the control device of the tamping vehicle, which is conducive to receiving the signals sent by the working distance sensor 4 and the spare distance sensor 6.

[0026] The inner bottom of the two shells 2 is provided with a through hole 15 extending through the bottom, and one side of the outer surface of the two shells 2 is buckled with a maintenance cover 3. The provision of the maintenance cover 3 is conducive to the repair and maintenance of the internal parts of the shell 2.

[0027] Working principle: when assembling two distance sensors, insert their connectors into the interface 16, and then fix the distance sensor on the sealing plate 7 with screws; if the working distance sensor 4 on one side is damaged during use, the lifting assembly on that side will be operated at this time, and the electric push rod 5 will drive the mounting seat 11 to rise, thereby driving the two sealing plates 7 to rise through the motor 12, the rotating block 8 and the mounting block 9 until the movement of the working distance sensor 4 and the spare distance sensor 6 is not affected, and then the motor 12 is started, and the motor 12 drives the rotating block 8 and the mounting block 9 to rotate until the position switching of the two sealing plates 7 is completed, thereby completing the position switching of the working distance sensor 4 and the spare distance sensor 6, and then the lifting assembly drives the two sealing plates 7 to descend through the rotating assembly until the bottom sealing plate 7 is tightly attached to the bottom wall of the shell 2, and at this time the spare distance sensor 6 also passes through the through hole 15, and at the same time the USB plug 13 at the bottom is also inserted into the USB interface 14, thereby completing the replacement of the distance sensor.

[0028] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A tamping machine track distance measuring device, comprising a tamping pick mechanism (1), characterized in that: The outer surface of the frame of the tamping mechanism (1) is fixedly connected to a shell (2) on both sides, a lifting assembly is installed inside the two shells (2), a rotating assembly is fixedly installed at the movable ends of the two lifting assemblies, and two sealing plates (7) are symmetrically fixedly connected to the movable ends of the two rotating assemblies; The two sealing plates (7) on the same side are respectively equipped with a working distance sensor (4) and a spare distance sensor (6); One side of the outer surface of each of the four sealing plates (7) is fixedly connected to a fixing plate (10), and an electrical signal adapter component is installed between each of the four fixing plates (10) and adjacent sealing plates (7), and the electrical signal adapter component matches the working distance sensor (4) and the standby distance sensor (6); The inner bottoms of the two housings (2) are both fixedly connected with USB interfaces (14), and the USB interfaces (14) match the electrical signal conversion components.

2. A tamping vehicle track distance measuring device according to claim 1, characterized in that: The two lifting assemblies both comprise an electric push rod (5), and the electric push rod (5) is fixedly mounted on the inner top of the housing (2), and a mounting seat (11) is fixedly mounted on the movable end of the electric push rod (5), and the mounting seat (11) slides in contact with an inner wall of one side of the housing (2).

3. A tamping vehicle track distance measuring device according to claim 2, characterized in that: The two rotating assemblies each comprise a motor (12), and the motor (12) is fixedly mounted on a mounting seat (11), a driving end of the motor (12) is fixedly connected to a rotating block (8), an outer surface of the rotating block (8) is symmetrically fixedly connected to two mounting blocks (9), and the mounting blocks (9) are fixedly connected to a sealing plate (7).

4. A tamping vehicle track distance measuring device according to claim 1, characterized in that: The four electrical signal transfer components all comprise an interface (16) and a USB plug (13), wherein the interface (16) is fixedly embedded in one side of the outer surface of the sealing plate (7) and matches with the adjacent working distance sensor (4) and the standby distance sensor (6), the USB plug (13) is fixedly connected with the fixing plate (10), the interface (16) is electrically connected with the USB plug (13), and the USB plug (13) matches with the USB interface (14).

5. A tamping vehicle track distance measuring device according to claim 1, characterized in that: The inner bottoms of the two shells (2) are each provided with a through hole (15) penetrating to the bottom.

6. A tamping vehicle track distance measuring device according to claim 1, characterized in that: A maintenance cover plate (3) is buckled on one side of the outer surface of the two shells (2).

7. A tamping vehicle track distance measuring device according to claim 1, characterized in that: The two standby distance sensors (6) and the working distance sensor (4) are both laser sensors.