Assembly type folding box body module convenient for container transportation

By designing detachable and connected box modules and articulated components, the problem of transportation difficulties and high costs caused by ultra-high and ultra-wide during transportation of box modular buildings is solved, and the rapid installation and efficient transportation of box modules are achieved.

CN222477759UActive Publication Date: 2025-02-14BEIJING WEICONCRETE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421473454.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-02-14
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing box-type modular buildings are difficult and costly due to their ultra-high and ultra-wide transportation, especially when exporting to overseas transportation, which has increased several times, resulting in the inability to export overseas.

Method used

Design a prefabricated folding box module for container transportation. Through the first box module and the second box module that can be detachably connected, the same group of beam components and ceiling modules are adopted, and the hinged components and frame structure are used to enable the module to be Fold to match container sizes during transportation, simplifying transportation and installation processes.

Benefits of technology

It realizes the reduction of the box module during transportation, reduces transportation costs, and is quickly installed and used at the destination, simplifying processes, improving efficiency, and reducing construction waste and construction noise.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of folding box bodies, and discloses an assembly type folding box body module convenient for container transportation, which comprises a first box body module and a second box body module which are detachably connected together, and the upper ends of the first box body module and the second box body module are detachably provided with the same group of beam components. A ceiling module is detachably mounted at the upper end, close to the inner side of the beam component, of the second box body module, the first box body module comprises a first fixing assembly, and a first hinge assembly is hinged to the side, close to the second box body module, of the first fixing assembly; the second box body module comprises a second fixing assembly, and a second hinge assembly is hinged to the side, close to the first box body module, of the second fixing assembly. The suspended ceiling module comprises two groups of top plate assemblies which are hinged together and are symmetrically arranged; the module is simple in overall structure, can be disassembled and assembled into a module convenient to assemble in the box body outlet transportation process, reduces the box body outlet transportation cost, is convenient to install and improves the using effect.
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Description

Technical Field

[0001] The utility model belongs to the technical field of folding boxes, and in particular relates to an assembled folding box module which is convenient for container transportation. Background Art

[0002] Box-type modular buildings are highly integrated prefabricated buildings and an advanced form of building industrialization. The box modules and all parts and equipment are processed and installed in the factory, and the boxes are directly assembled on the construction site. The building assembly rate can reach more than 90%, the on-site labor force is reduced by 70%, and the comprehensive construction period is shortened by more than 1 / 3; it is environmentally friendly and low-carbon, reducing construction waste by 75% and construction noise by 90%.

[0003] At present, although the construction of box-type modular buildings is convenient and has outstanding advantages, due to the different requirements for building height and room size, the module transportation is extremely high and wide, making transportation difficult and costly. The transportation cost for exporting overseas has increased several times, resulting in the inability to export box-type modular buildings overseas.

[0004] A Chinese patent with application number 2019220709998 discloses a foldable modular box-type house, including a base frame, a fixed column detachably connected to the upper end of the base frame, a top frame detachably connected to the upper end of the fixed column, a sliding door is arranged on one side of the fixed column, and a side panel is arranged on the other side of the fixed column, the side panel is composed of a No. 1 connecting plate, a hinge, a No. 2 connecting plate, a No. 1 sealing strip and a No. 2 sealing strip, the No. 1 connecting plate is located on one side of the No. 2 connecting plate and is movably connected by a hinge, the No. 2 sealing strip and the No. 1 sealing strip are respectively fixedly connected at the connection between the No. 1 connecting plate and the No. 2 connecting plate, the outer sides of the No. 1 connecting plate and the No. 2 connecting plate are fixedly connected with a No. 3 sealing strip, and a No. 1 card slot and a No. 2 card slot are respectively arranged on both sides of the fixed column; the utility model forms a side panel by arranging a No. 1 connecting plate, a No. 2 connecting plate and a hinge, so that the side panel can be well folded, which facilitates the modular folding of the box-type house.

[0005] However, when folding the container house in the utility model, the top frame needs to be removed, and then the side panels and the sliding door are removed, and then the side panels are folded and the bottom frame is removed, which can reduce part of the volume during mobile transportation, but the top frame and the bottom frame still occupy a large space, especially for export overseas transportation, which can increase transportation costs. Utility Model Content

[0006] The main technical problem to be solved by the utility model is to provide an assembled foldable box module which has a simple overall structure and can be disassembled into modules that are easy to assemble during box export transportation, thereby reducing the box export transportation cost, facilitating installation, saving labor costs, and improving the use effect, and is convenient for container transportation.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0008] An assembled folding box module convenient for container transportation comprises a first box module and a second box module which are detachably connected together, the same set of beam components being detachably installed on the upper ends of the first box module and the second box module, a ceiling module being detachably installed on the upper end of the second box module near the inner side of the beam components, the first box module comprises a first fixing component which is hingedly connected to a first hinge component on a side of the first fixing component close to the second box module; the second box module comprises a second fixing component which is hingedly connected to a second hinge component on a side of the second fixing component close to the first box module; the ceiling module comprises two sets of top plate components which are hingedly connected together and symmetrically arranged.

[0009] The following is a further optimization of the above technical solution by the utility model:

[0010] The first fixing assembly comprises a first fixing bottom plate, and first wall panels are vertically arranged at both sides of the first fixing bottom plate in the length direction, and the two first wall panels are symmetrically arranged;

[0011] A window panel is vertically arranged at one side of the first fixed bottom plate in the width direction, and both sides of the window panel in the length direction are fixedly connected to the corresponding first wall panel at the same time;

[0012] The first fixed bottom plate, the window plate, and the two first wall plates form a semi-open first box, and a first frame is fixedly installed on the inner wall of the first box;

[0013] The length, width and height of the first box are 11900mm*2150mm*2500mm.

[0014] Further optimization: the first hinged assembly includes a first hinged wall panel hinged on the side of the first wall panel close to the second box module, a first hinged partition panel hinged on the side of the first partition panel close to the second box module, and a first hinged bottom panel hinged on the side of the first fixed bottom panel close to the second box module.

[0015] Further optimization: the second fixing assembly includes a second fixing bottom plate, and second wall panels are vertically arranged at both sides of the second fixing bottom plate in the length direction, and the two second wall panels are symmetrically arranged, and the two second wall panels correspond to the positions of the corresponding first wall panels respectively;

[0016] A second partition is vertically arranged at the middle of the second fixed bottom plate, and the position of the second partition corresponds to the first partition. A door panel is vertically arranged at one side of the second fixed bottom plate in the width direction.

[0017] Two L-shaped partitions arranged at intervals are vertically arranged on the second fixed bottom plate;

[0018] The second fixed bottom plate, two second wall plates and the door plate form a semi-open second box, and a second frame is fixedly installed on the inner wall of the second box;

[0019] The length, width and height of the second box are 11900mm*2150mm*2500mm.

[0020] Further optimization: the second hinged assembly includes a second hinged bottom plate hinged to a side of the second fixed bottom plate close to the first box module.

[0021] Further optimization: a second hinged wall panel is hingedly connected to one side of the two second wall panels close to the first box module.

[0022] Further optimization: a second hinged partition is hingedly connected to one side of the second partition close to the first box module.

[0023] Further optimization: the top plate assembly includes a top plate detachably mounted on the upper end of the second box module, and a third frame for increasing the strength of the top plate is fixedly mounted on the upper surface of the top plate.

[0024] The utility model adopts the above technical scheme, which is ingenious in conception and reasonable in structure. When the box modules are transported, especially for overseas export, the box can be folded into a box module matching the size of the container for long-distance transportation. When it is transported to the destination for installation and use, it can be installed quickly, the installation process is simplified, the installation efficiency is improved, and it is environmentally friendly and low-carbon, reduces construction waste and construction noise, is easy to use, safe and reliable, easy to operate, has a simple overall structure, is easy to manufacture and produce, can reduce production and use costs, and improve economic benefits.

[0025] When transporting the box module, it is only necessary to dismantle the beam component and the ceiling module, fold the first beam and the second beam, shorten the length of the first beam and the second beam, so that the beam component can be placed in the box, and then fold the dismantled top plate assembly to reduce its length by half to ensure that it can be placed in the box, and then disassemble the first box module and the second box module, fold the two first hinged wall panels to the outside of the first wall, fold the first hinged partition to one side, and fold the first hinged bottom plate to the side away from the first partition. After the folding is completed, the first box module can be placed in a container for transportation;

[0026] Then fold the two second hinged wall panels toward the outside of the second box body, fold the second hinged bottom plate toward the bottom surface of the second fixed bottom plate, and fold the second hinged partition toward one side of the second partition. After folding, the second box body module can also be placed in a container for transportation.

[0027] The utility model is further described below in conjunction with the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the overall structure of Example 1 of the utility model;

[0029] Figure 2 This is a schematic diagram of the structure of the first box module in Example 1 of the utility model;

[0030] Figure 3 This is a bottom view of the first box module in Example 1 of the utility model;

[0031] Figure 4 This is a schematic diagram of the structure of the second box module in Example 1 of the utility model;

[0032] Figure 5 This is a bottom view of the second box module in Embodiment 1 of the present utility model;

[0033] Figure 6 This is a structural schematic diagram of the ceiling module in Example 1 of the utility model;

[0034] Figure 7 This is a structural schematic diagram of the ceiling module in Example 1 of the utility model from another perspective.

[0035] In the figure: 1-first box module; 11-first fixed bottom plate; 12-first hinged bottom plate; 130-first wall panel; 131-first hinged wall panel; 14-window panel; 150-first partition plate; 151-first hinged partition plate; 16-first frame; 2-second box module; 21-second fixed bottom plate; 22-second hinged bottom plate; 230-second wall panel; 231-second hinged wall panel; 24-door panel; 250-second partition plate; 251-second hinged partition plate; 26-L-shaped partition plate; 27-second frame; 3-ceiling module; 31-top plate; 32-third frame; 4-beam member; 41-first beam; 42-second beam; 43-third beam. DETAILED DESCRIPTION

[0036] Example 1: Figure 1-7 As shown: an assembled folding box module convenient for container transportation, comprising a first box module 1 and a second box module 2 which are detachably connected together, the same group of beam components 4 being detachably installed on the upper ends of the first box module 1 and the second box module 2, and a ceiling module 3 being detachably installed on the inner side of the upper end of the second box module 2 near the beam component 4; the first box module 1 comprises a first fixing component, and a first hinge component is hingedly connected to the side of the first fixing component near the second box module 2; the second box module 2 comprises a second fixing component, and a second hinge component is hingedly connected to the side of the second fixing component near the first box module 1; the ceiling module 3 comprises two groups of top plate components which are hinged together and arranged symmetrically.

[0037] like Figure 2-3As shown, the first fixing assembly includes a first fixing base plate 11 placed directly on the ground.

[0038] A first partition plate 150 is vertically arranged at the middle position of the first fixed bottom plate 11 , and the first partition plate 150 is used to divide the box area according to needs.

[0039] First wall panels 130 are vertically arranged at both sides of the first fixed bottom plate 11 in the length direction, and the two first wall panels 130 are symmetrically arranged.

[0040] A window panel 14 is vertically arranged at one side of the first fixed bottom plate 11 in the width direction, and both sides of the window panel 14 in the length direction are fixedly connected to the corresponding first wall panel 130 at the same time.

[0041] The window plate 14 is provided with a plurality of windows arranged at intervals. In the present embodiment 1, the number of the windows is set to two, and the two windows are respectively located on the window plate 14 on both sides of the first partition plate 150 .

[0042] In this design, the first fixed bottom plate 11 and the window plate 14 and the two first wall plates 130 form a semi-open first box.

[0043] The size of the first box is 11900mm*2150mm*2500mm (length×width×height).

[0044] A first frame 16 is fixedly mounted on the inner wall of the first box. In the first embodiment, the first frame 16 is made by welding a plurality of square tubes of different lengths.

[0045] The first frame 16 is fixedly mounted on the inner wall of the first box to enhance the strength of the first box.

[0046] The first hinge assembly includes first hinged wall panels 131 respectively hinged to one side of the first wall panel 130 close to the second box module 2 .

[0047] A first hinged partition plate 151 is hingedly connected to a side of the first partition plate 150 close to the second box module 2 .

[0048] A first hinged bottom plate 12 is hingedly connected to a side of the first fixed bottom plate 11 close to the second box module 2 .

[0049] The first hinged wall panel 131 and the first wall panel 130 , the first partition panel 150 and the first hinged partition panel 151 , and the first fixed bottom panel 11 and the first hinged bottom panel 12 are all hinged via heavy hinges.

[0050] During transportation, the two first hinged wall panels 131 are folded toward the outside of the first wall, the first hinged partition plate 151 is folded toward one side, and the first hinged bottom plate 12 is folded toward a side away from the first partition plate 150 .

[0051] The folded first box module 1 can be placed in a container for transportation;

[0052] When the first box module 1 needs to be installed and used, it is only necessary to fold and reset the two first hinged wall panels 131, that is, to make the two first hinged wall panels 131 be in the same plane with the corresponding first wall panels 130; fold and reset the first hinged partition 151, that is, the first hinged partition 151 and the first partition 150 are in the same plane; fold and reset the first hinged bottom plate 12, that is, the first hinged bottom plate 12 and the first fixed bottom plate 11 are in the same plane, and then proceed to the next step of assembly, which is convenient for transportation and assembly and simplifies the installation process.

[0053] like Figure 4-5 As shown, the second fixing assembly includes a second fixing base plate 21 placed directly on the ground.

[0054] Second wall panels 230 are vertically arranged at both sides of the second fixed bottom plate 21 in the length direction, and the two second wall panels 230 are symmetrically arranged.

[0055] The two second wall panels 230 correspond to the positions of the corresponding first wall panels 130 , respectively.

[0056] A second partition plate 250 is vertically arranged at the middle of the second fixed bottom plate 21 , and the function of the second partition plate 250 is to divide the area according to the requirements.

[0057] The position of the second partition plate 250 corresponds to the first partition plate 150 .

[0058] A door panel 24 is vertically arranged at one side of the second fixed bottom plate 21 in the width direction, and a plurality of doorways arranged at intervals are opened on the door panel 24 .

[0059] In the present embodiment 1, the number of the doorways is two, and the two doorways are respectively located on both sides of the second partition plate 250 .

[0060] L-shaped partitions 26 are vertically arranged on the second fixed bottom plate 21 near the door, and one side of the two L-shaped partitions 26 is fixedly installed at the corresponding position of the door plate 24.

[0061] The other side of one of the L-shaped partitions 26 is fixedly mounted on the second wall panel 230 , and the other side of the other L-shaped partition 26 is fixedly mounted on the second partition 250 .

[0062] In this design, the second fixed bottom plate 21, the two second wall panels 230 and the door panel 24 form a semi-open second box body.

[0063] The size of the second box is 11900mm*2150mm*2500mm (length×width×height).

[0064] The two L-shaped partitions 26 and the corresponding second partitions 250 and second wall panels 230 form a toilet area in the second box.

[0065] In addition to the present embodiment 1, the L-shaped partition 26 can also be used to divide areas for other functions, so the application is flexible.

[0066] A second frame 27 is fixedly mounted on the inner wall of the second box. In the first embodiment, the second frame 27 is also made by welding a plurality of square tubes of different lengths.

[0067] The second frame 27 serves to strengthen the second box.

[0068] The second hinge assembly includes a second hinged bottom plate 22 hinged to a side of the second fixed bottom plate 21 close to the first box module 1 .

[0069] A second hinged wall panel 231 is hingedly connected to one side of the two second wall panels 230 close to the first box module 1 .

[0070] A second hinged partition plate 251 is hingedly connected to one side of the second partition plate 250 close to the first box module 1 .

[0071] The second fixed bottom plate 21 and the second hinged bottom plate 22, the second wall plate 230 and the second hinged wall plate 231, and the second partition plate 250 and the second hinged partition plate 251 are all hinged together through heavy hinges.

[0072] During transportation, it is only necessary to fold the two second hinged wall panels 231 toward the outside of the second box body, fold the second hinged bottom panel 22 toward the bottom surface of the second fixed bottom panel 21 , and fold the second hinged partition panel 251 toward one side of the second partition panel 250 .

[0073] The folded second box module 2 can be placed in a container for transportation;

[0074] When the second box module 2 needs to be installed and used, it is only necessary to fold and reset the two second hinged wall panels 231, that is, the second hinged wall panels 231 and the corresponding second wall panels 230 are in the same plane, fold and reset the two hinged bottom panels 22, that is, the second hinged bottom panels 22 and the second fixed bottom panels 21 are in the same plane, and fold and reset the second hinged partition panel 251, that is, the second hinged partition panel 251 and the second partition panel 250 are in the same plane.

[0075] Then the folded and reset first box module 1 is fixedly connected with the second box module 2, that is, the first hinged bottom plate 12 and the second hinged bottom plate 22 are fixedly connected by bolts at their sides close to each other, the first hinged partition plate 151 and the second hinged partition plate 251 are fixedly connected by bolts at their sides close to each other, and the first hinged wall panel 131 and the second hinged wall panel 231 are fixedly connected by bolts at their sides close to each other. In this way, the entire box can be quickly installed, and the process is simple and easy to operate.

[0076] like Figure 1 As shown, the beam member 4 includes two sets of second beams 42 detachably mounted above the door panel 24 and the window panel 14 by bolts.

[0077] The first beams 41 are detachably connected between the two ends of the two groups of second beams 42 by bolts, and the two first beams 41 are detachably connected to the upper end of the box body by bolts at the same time.

[0078] The upper ends of the first partition plate 150 and the second partition plate 250 are detachably connected to the same third beam 43 via bolts.

[0079] The second beam 42 and the first beam 41 are folded in half through a heavy hinge.

[0080] When transportation is required, the first beam 41, the second beam 42 and the third beam 43 only need to be removed, and then the first beam 41 and the second beam 42 are folded in half by the heavy hinge to shorten the length, and the first beam 41, the second beam 42 and the third beam 43 are put into the first box body for transportation together.

[0081] In this embodiment, the beam member 4 and the box body are positioned by connecting with column connection nodes. In this field, column connection nodes play a vital role in building structures and are also a commonly used connection and positioning method for beam members 4. The specific connection and positioning principles are well known and will not be repeated here.

[0082] like Figure 6-7 As shown, the top plate assembly includes a top plate 31 detachably mounted on the upper end of the second box module 2 by bolts, and the top plate 31 is also located at the upper end of the L-shaped partition plate 26.

[0083] A third frame 32 is fixedly mounted on the upper end surface of the top plate 31 to increase the strength of the top plate 31 .

[0084] The third frame 32 is also made by welding a plurality of square tubes of different lengths.

[0085] The two top plates 31 are also hinged together using heavy-duty hinges.

[0086] During transportation, the ceiling module 3 is disassembled and the two sets of top plate components are folded, so that the total length of the ceiling module 3 is halved and can be placed in the second box for easy transportation.

[0087] When installation and use are required, the first box module 1 and the second box module 2 are fixedly connected by bolts, the beam member 4 is fixedly installed on the upper ends of the first box module 1 and the second box module 2, and the ceiling module 3 is fixedly installed on the upper end of the L-shaped partition 26 by bolts.

[0088] A roof is detachably mounted on the beam member 4 by bolts, which is not indicated in the figure. In this embodiment, the roof is a commonly used roof structure in the art and will not be described in detail here.

[0089] In the prior art, hinge connection by heavy-duty hinges is well known and widely used, and will not be described in detail here.

[0090] Example 2: The assembled folding box module that is convenient for container transportation described in Example 1 can also be stacked in multiple layers during installation and use, with the layers fixedly connected by bolts using a connection positioning method using column connection nodes, and a roof is detachably installed above the topmost beam member 4 by bolts.

[0091] For ordinary technicians in this field, according to the teachings of the present invention, without departing from the principles and spirit of the present invention, changes, modifications, substitutions and deformations made to the implementation methods are still within the protection scope of the present invention.

Claims

1. An assembled foldable box module convenient for container transportation, comprising a first box module (1) and a second box module (2) detachably connected together, the first box module (1) and the second box module (2) having the same set of beam components (4) detachably mounted on their upper ends, and a ceiling module (3) detachably mounted on the inner side of the upper end of the second box module (2) near the beam components (4), characterized in that: The first box module (1) comprises a first fixing component, the first fixing component being hingedly connected to a first hinge component on a side close to the second box module (2); the second box module (2) comprises a second fixing component, the second fixing component being hingedly connected to a second hinge component on a side close to the first box module (1); and the ceiling module (3) comprises two groups of top plate components that are hingedly connected together and arranged symmetrically.

2. The assembled foldable box module for container transportation according to claim 1, characterized in that: The first fixing assembly comprises a first fixing base plate (11), first wall plates (130) being arranged vertically at both sides of the first fixing base plate (11) in the length direction, and the two first wall plates (130) are arranged symmetrically; A window panel (14) is vertically arranged at one side of the first fixed bottom panel (11) in the width direction, and both sides of the window panel (14) in the length direction are fixedly connected to the corresponding first wall panel (130) at the same time; The first fixed bottom plate (11), the window plate (14), and the two first wall plates (130) form a semi-open first box body, and a first frame (16) is fixedly mounted on the inner wall of the first box body; The length, width and height of the first box are 11900mm*2150mm*2500mm.

3. The assembled foldable box module for container transportation according to claim 2, characterized in that: The first hinged assembly comprises a first hinged wall panel (131) hinged to a side of the first wall panel (130) close to the second box module (2), a first hinged partition panel (151) hinged to a side of the first partition panel (150) close to the second box module (2), and a first hinged bottom panel (12) hinged to a side of the first fixed bottom panel (11) close to the second box module (2).

4. The assembled foldable box module for container transportation according to claim 3 is characterized in that: The second fixing assembly comprises a second fixing bottom plate (21), second wall plates (230) being arranged vertically at both sides of the second fixing bottom plate (21) in the length direction, the two second wall plates (230) being arranged symmetrically, and the two second wall plates (230) respectively corresponding to the positions of the corresponding first wall plates (130); A second partition plate (250) is vertically arranged at the middle position of the second fixed bottom plate (21), and the position of the second partition plate (250) corresponds to the first partition plate (150). A door plate (24) is vertically arranged at one side position in the width direction of the second fixed bottom plate (21); Two L-shaped partitions (26) are vertically arranged on the second fixed bottom plate (21) and arranged at intervals; The second fixed bottom plate (21), the two second wall plates (230) and the door plate (24) form a semi-open second box, and a second frame (27) is fixedly mounted on the inner wall of the second box; The length, width and height of the second box are 11900mm*2150mm*2500mm.

5. The assembled foldable box module for container transportation according to claim 4, characterized in that: The second hinge assembly comprises a second hinged bottom plate (22) hinged to a side of the second fixed bottom plate (21) close to the first box module (1).

6. The assembled foldable box module for container transportation according to claim 5, characterized in that: A second hinged wall panel (231) is hingedly connected to one side of the two second wall panels (230) close to the first box module (1).

7. The assembled foldable box module for container transportation according to claim 6, characterized in that: A second hinged partition plate (251) is hingedly connected to one side of the second partition plate (250) close to the first box module (1).

8. The assembled foldable box module for container transportation according to claim 7, characterized in that: The top plate assembly comprises a top plate (31) detachably mounted on the upper end of the second box module (2), and a third frame (32) for increasing the strength of the top plate (31) is fixedly mounted on the upper end surface of the top plate (31).