Supporting bracket device suitable for construction of long-piled wharf track beam
By designing a support bracket device suitable for the construction of high pile dock track beams, the combination of main load-bearing beams, distribution beams and cow leg support members is used to solve the problem of lack of stable support structures in cast-in-place track beam construction, and the construction is realized Improvement of efficiency and quality.
Patent Information
- Application Number
- CN202420939662.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-04-30
AI Technical Summary
During cast-in-place track beam construction, due to the large weight of the track beam and the lack of sufficient support structure, it is difficult to obtain a stable working platform in the construction, which affects the construction efficiency and quality.
A support bracket device suitable for the construction of high pile dock track beams is designed, including main load-bearing beams, distribution beams, lower cross beams, cast piles and ox leg support members below the track beams. Through suspension arms, distribution beams and ox leg support members The combination of the main load-bearing beam and distribution beam can be welded and reused.
The device improves construction efficiency, solves the problem of reusing support structures, reduces material investment and maintenance costs, and improves construction quality and cost-effectiveness.
Smart Images

Figure CN222478266U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of track beam construction, in particular to a supporting bracket device suitable for track beam construction of high-pile docks. Background Art
[0002] As an important part of the wharf structure, the cast-in-place rail beam of the high-pile wharf superstructure is a controlling construction task during the construction process. The construction of cast-in-place rail beams is not only a key element of the overall structural framework, but also plays a decisive role in ensuring the stability and load-bearing capacity of the wharf. Therefore, the construction quality of cast-in-place rail beams is directly related to the success or failure of the entire wharf project. However, due to the large deadweight of cast-in-place rail beams and the lack of sufficient support structure between the beams, it is difficult to obtain a stable and spacious working platform during construction, which undoubtedly brings many difficulties and challenges to the construction work.
[0003] In order to deal with this problem, the construction team usually adopts the conventional method of supporting the bottom formwork with the reverse bottom hanging method of fine-rolled threaded steel bars. This method uses the high strength and good anchoring performance of fine-rolled threaded steel bars to firmly fix the bottom formwork in the predetermined position, thereby providing the necessary working conditions for the construction of cast-in-place track beams. However, this reverse bottom supporting structure also has some problems that cannot be ignored. First, due to its large size and the space it occupies, it often interferes with other operations on the construction site and even affects the subsequent binding of the steel bars of the upper crossbeam structure. Secondly, due to the limited service life of the fine-rolled threaded steel bars, they need to be replaced regularly, which undoubtedly increases the maintenance cost and time cost during the construction process. In addition, the installation and disassembly cycle of the reverse bottom supporting structure is long, which is not conducive to continuous construction. Summary of the invention
[0004] The utility model aims to overcome the deficiencies of the prior art and provide a support bracket device suitable for cast-in-place track beam construction, which has the advantages of being repeatedly used after installation and improving construction speed.
[0005] The utility model solves the technical problem through the following technical solutions:
[0006] A support bracket device suitable for the construction of track beams at high-pile docks comprises a main load-bearing beam, a distribution beam, a lower cross beam, cast-in-place piles below the track beam and a corbel support member, wherein the suspension arms arranged at both ends of the main load-bearing beam are hung on the lower cross beam, the distribution beam is evenly installed at both ends of the main load-bearing beam, the corbel support member is symmetrically installed on both sides of the cast-in-place piles below the track beam, and the upper end of the corbel support member is supported on the lower surface of the main load-bearing beam.
[0007] Furthermore, the corbel support component includes a corbel diagonal support and a corbel auxiliary support, the corbel auxiliary support is vertically installed on the cast-in-place pile below the track beam, one end of the corbel diagonal support is installed on one end of the corbel auxiliary support, and the other end of the corbel diagonal support is installed on the cast-in-place pile below the track beam.
[0008] Furthermore, the suspension arms disposed at both ends of the main load-bearing beam are inverted L-shaped suspension arms.
[0009] Furthermore, the corbel diagonal brace, corbel auxiliary brace and cast-in-place piles below the track beam are installed to form a triangular space.
[0010] The advantages and positive effects of the utility model are:
[0011] 1. The utility model is suitable for a support bracket device for cast-in-place track beam construction, comprising a main load-bearing beam, a distribution beam, a lower cross beam, a cast-in-place pile under the track beam and a corbel support member, wherein suspension arms disposed at both ends of the main load-bearing beam are hung on the lower cross beam, the distribution beam is evenly installed at both ends of the main load-bearing beam, the corbel support member is symmetrically installed on both sides of the cast-in-place pile under the track beam, and the upper end of the corbel support member is supported on the lower surface of the main load-bearing beam, wherein the inverted "J"-shaped I-beam main load-bearing beam, the distribution beam and the corbel support member can be repeatedly used after being welded once, which significantly improves the construction efficiency, solves the problem of repeated use of the support structure, improves the turnover rate, and ensures the construction quality.
[0012] 2. The utility model is suitable for the support bracket device of cast-in-place track beam construction. It does not need to use the precision-rolled threaded reverse hanging bottom, which reduces the material input, reduces the maintenance cost, improves the cost-effectiveness, and solves the problem that the reverse hanging bottom support structure occupies a large space. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a three-dimensional structural diagram of the support bracket device of the utility model suitable for the construction of high-pile wharf track beams;
[0014] Figure 2 It is a partial exploded view of the support bracket device of the utility model suitable for the construction of high-pile wharf track beams;
[0015] Figure 3 This is a structural diagram of the main load-bearing beam, lower cross beam, cast-in-place piles under the track beam and corbel support components of the support bracket device of the utility model suitable for the construction of high-pile wharf track beams;
[0016] Figure 4 This is a structural diagram of the main load-bearing beam of the support bracket device of the utility model suitable for the construction of high-pile wharf track beams;
[0017] Figure 5 This is a structural diagram of the cast-in-place piles and corbel support components below the track beam of the support bracket device suitable for the construction of the track beam of the high-pile wharf of the utility model;
[0018] In the figure:
[0019] 1-suspension arm, 2-main load-bearing beam, 3-corbel diagonal brace, 4-corbel auxiliary brace, 5-distribution beam, 6-lower cross beam, 7-cast-in-place piles under the track beam. DETAILED DESCRIPTION
[0020] The present invention will be further described in detail below through specific embodiments. The following embodiments are merely descriptive and not restrictive, and the protection scope of the present invention cannot be limited by them.
[0021] like Figure 1-5 As shown, a support bracket device suitable for the construction of track beams of high-pile docks includes a main load-bearing beam 2, a distribution beam 5, a lower cross beam 6, a cast-in-place pile 7 below the track beam, and a corbel support member. The suspension arms 1 disposed at both ends of the main load-bearing beam 2 are hung on the lower cross beam 6, and the suspension arms 1 disposed at both ends of the main load-bearing beam 2 are inverted L-shaped suspension arms 12. The distribution beam 5 is evenly installed at both ends of the main load-bearing beam 2, and the corbel support member is symmetrically installed on both sides of the cast-in-place pile 7 below the track beam, and the upper end of the corbel support member is supported on the lower surface of the main load-bearing beam 2.
[0022] like Figure 1-4 As shown, two inverted "J"-shaped I-beam main load-bearing beams 2 are welded in the back-stage prefabrication site. The welds at the connection of the I-beams are controlled according to the third-level weld standards. The I-beam specification adopts 25A I-beams, and the total length of the support bracket device suitable for the construction of high-pile wharf track beams is 6880mm; the two inverted "J"-shaped main load-bearing beams 2 are suspended between the two lower cross beams 6, and the spacing between the two inverted "J"-shaped main load-bearing beams 2 is 2800mm. A number of distribution beams 5 are evenly laid and installed at both ends of the main load-bearing beams 2, and the spacing between the distribution beams 5 is 350mm.
[0023] like Figure 5 As shown, the corbel brace components are in two groups, each group of corbel brace components includes a corbel diagonal brace 3 made of 20A I-beam and a corbel auxiliary brace 4 made of 25A I-beam, which are symmetrically welded on both sides of the cast-in-place pile 7 below the track beam, and the construction pre-camber is applied according to the deadweight of the track beam and the construction load. The corbel auxiliary brace 4 is vertically welded and installed on the cast-in-place pile 7 below the track beam, one end of the corbel diagonal brace 3 is welded and installed on one end of the corbel auxiliary brace 4, and the other end of the corbel diagonal brace 3 is welded and installed on the cast-in-place pile 7 below the track beam; the corbel diagonal brace 3, the corbel auxiliary brace 4 and the cast-in-place pile 7 below the track beam are installed to form a triangular space.
[0024] The bottom formwork and side formwork of the track beam are laid on the support bracket device suitable for the construction of the track beam of the high-pile wharf according to the utility model, and the reinforcement binding and pouring construction are carried out; after the construction of the track beam is completed and the concrete strength reaches the condition for removing the support bracket device suitable for the construction of the track beam of the high-pile wharf, the corbel support member is first removed, at which time the main load-bearing beam 2 is displaced downward and a gap is generated between the main load-bearing beam 2 and the distribution beam 5, and the distribution beam 5 is laterally removed through the gap. After the distribution beam 5 is removed, two inverted "J"-shaped I-beam main load-bearing beams 2 are lifted out by a crane, and the main load-bearing beam 2, the corbel support member and the distribution beam 5 are moved to the next track beam construction position for repeated rotation.
[0025] The working principle of this utility model:
[0026] According to the size of the cast-in-place track beam, firstly, the corbel support components are symmetrically welded on both sides of the cast-in-place piles 7 below the track beam, and an inverted "J"-shaped I-beam main load-bearing beam 2 is installed above the corbel support components on each side. The suspension arms 1 at both ends of the main load-bearing beam 2 are hung on the lower crossbeam 6 and suspended between the two lower crossbeams 6, and the distribution beam 5 is laid on the main load-bearing beam 2 to form a support bracket device suitable for the construction of high-pile wharf track beams; then the bottom mold is laid to provide a working space for the track beam construction, and the corbel support components are first removed. At this time, the main load-bearing beam 2 is displaced downward to create a gap with the distribution beam 5, and the distribution beam 5 is laterally removed through the gap. After the distribution beam 5 is removed, the two inverted "J"-shaped I-beam main load-bearing beams 2 are lifted out by a crane, and the main load-bearing beam 2, the corbel support components, and the distribution beam 5 are moved to the next track beam construction position for repeated rotation.
[0027] Although the embodiments and drawings of the present invention are disclosed for illustrative purposes, those skilled in the art will appreciate that various substitutions, changes and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.
Claims
1. A support bracket device suitable for the construction of high-pile wharf track beams, characterized in that: The invention comprises a main load-bearing beam (2), a distribution beam (5), a lower cross beam (6), a cast-in-place pile (7) below the track beam and a corbel support component. Suspension arms (1) arranged at both ends of the main load-bearing beam (2) are hung on the lower cross beam (6). The distribution beam (5) is evenly installed at both ends of the main load-bearing beam (2). The corbel support component is symmetrically installed on both sides of the cast-in-place pile (7) below the track beam. The upper end of the corbel support component is supported on the lower surface of the main load-bearing beam (2). The corbel support component comprises a corbel diagonal brace (3) and a corbel auxiliary brace (4). The corbel auxiliary brace (4) is vertically installed on the cast-in-place pile (7) below the track beam. One end of the corbel diagonal brace (3) is installed on one end of the corbel auxiliary brace (4), and the other end of the corbel diagonal brace (3) is installed on the cast-in-place pile (7) below the track beam.
2. The support bracket device suitable for the construction of high-pile wharf track beams according to claim 1 is characterized in that: The suspension arms (1) disposed at both ends of the main load-bearing beam (2) are inverted L-shaped suspension arms (12).
3. The support bracket device suitable for the construction of high-pile wharf track beams according to claim 2 is characterized in that: The corbel diagonal brace (3), the corbel auxiliary brace (4) and the cast-in-place piles (7) below the track beam are installed to form a triangular space.