Bearing assembly and belt filter

By providing a removable first seal on the filter cloth roller bearing seat of the belt filter machine, the problem of easy corrosion of the bearing is solved, extending the service life and improving the stability and efficiency of the equipment.

CN222479245UActive Publication Date: 2025-02-14铜陵有色金属集团股份有限公司
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Patent Information

Application Number
CN202421108729.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-02-14
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The filter cloth roller bearing of the belt filter is susceptible to corrosion by acidic solution and flushing water, resulting in damage to the bearing, which in turn affects the operating stability and production efficiency of the equipment.

Method used

A bearing assembly is designed, including a first seal on the bearing seat, which is detachably connected to the bearing seat to form a receiving space to prevent liquid or impurities from entering the interior of the bearing.

Benefits of technology

It effectively avoids corrosion of materials or flushing water on the inside of the bearing, extends the service life of the bearing, reduces the failure rate, and improves the production stability and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bearing assembly and a belt filter, the bearing assembly comprises: a bearing, the bearing comprises a bearing seat, the bearing seat is arranged on the frame; the sealing assembly comprises a first sealing piece, a containing space is formed in the first sealing piece, the first sealing piece is arranged at one end of a carrier roller main shaft of the filter, the bearing seat is located in the containing space, and the first sealing piece is detachably connected with the bearing seat. According to the bearing assembly disclosed by the utility model, the first sealing element is arranged on the bearing seat, so that the corrosion of materials or washing water to the interior of the bearing is effectively avoided, the service life of the bearing is prolonged, the probability of bearing failure is reduced, the influence of bearing failure on equipment operation is reduced, and the efficiency of production operation is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of filters, in particular to a bearing assembly and a belt filter. Background Art

[0002] Related technologies point out that one of the most common faults of belt filters during the production process is the damage of the filter cloth roller seat bearing. Once the seat bearing is damaged, the bearing will become stuck, the roller will not rotate, and the filter cloth running resistance will increase. In addition, it may cause the internal cage of the bearing to break, the rollers to scatter, the bearing rotation accuracy to decrease, the height of the rollers on both sides to be inconsistent, causing the filter cloth to deviate, which is easy to cause the filter cloth to scatter, and affect the on-site environment.

[0003] At present, the filter cloth roller bearings of the belt filter are made of ordinary carbon steel bearings, and the bearing seats are made of cast iron. Since the material gypsum slurry and its filtrate are acidic solutions with a pH of 2, when the filter cloth is spilled or the equipment is cleaned manually, the acidic solution and flushing water will directly fall into the filter cloth roller bearing seat. At the same time, the filter cloth needs to be flushed after the material is carried. The accumulated water on the filter cloth will be brought to the filter cloth guide roller and flow to the bearings on both sides as the guide roller rotates. Therefore, the outside of the bearing with a seat is always wet, which is easy to cause corrosion over time. Although there are seals on both sides of the bearing with a seat, the effect is not good. Once the seal fails, water will directly enter the bearing, causing rust to the bearing roller and retainer, and accelerating the damage of the bearing. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a bearing assembly, which can prevent the corrosion of the inside of the bearing by materials or flushing water.

[0005] The utility model also provides a belt filter having the bearing assembly.

[0006] According to the first aspect of the utility model, the bearing assembly is arranged on the frame of the belt filter, including: a bearing, the bearing including a bearing seat, the bearing seat is arranged on the frame; a sealing assembly, the sealing assembly includes: a first seal, the first seal forms a accommodating space, the first seal is arranged at one end of the roller main shaft of the filter, the bearing seat is located in the accommodating space, and the first seal is detachably connected to the bearing seat.

[0007] According to the bearing assembly of the utility model, by arranging the first seal on the bearing seat, the corrosion of the inside of the bearing by materials or flushing water is effectively avoided, the service life of the bearing is extended, the probability of bearing failure is reduced, the impact of bearing failure on equipment operation is reduced, and the efficiency of production operations is ensured.

[0008] In some embodiments, the first seal is formed with a first clamping portion, the bearing seat is formed with a second clamping portion, and the first seal and the bearing seat are connected by the first clamping portion and the second clamping portion.

[0009] In some embodiments, one of the first clamping portion and the second clamping portion is formed as a clamping slot, and the other of the first clamping portion and the second clamping portion is formed as a clamping block, and the clamping slot and the clamping block are engaged with each other.

[0010] In some embodiments, a top wall of the accommodating space is formed with a downwardly extending card plate, and the card plates include two, and the two card plates define the card slot.

[0011] In some embodiments, a baffle is formed on a side wall of the first sealing member facing the roller, and the baffle extends toward the roller.

[0012] In some embodiments, the sealing assembly further includes: a second sealing member, the second sealing member is sleeved on the main shaft of the roller, the second sealing member is arranged adjacent to the first sealing member and is located at the lower side of the baffle.

[0013] In some embodiments, the second sealing member is formed with a mounting hole, an inner peripheral wall of the mounting hole is formed with a groove, and the groove extends in a ring shape along the inner peripheral wall of the mounting hole.

[0014] In some embodiments, the sealing assembly further includes: a sealing ring, which is disposed in the groove and is used to prevent liquid from flowing into the bearing.

[0015] In some embodiments, the groove comprises at least one, and the at least one groove is arranged in a one-to-one correspondence with the sealing ring.

[0016] A belt filter according to a second aspect of the utility model comprises a bearing assembly according to the first aspect of the utility model.

[0017] According to the belt filter of the utility model, by providing the bearing assembly of the first aspect, the production stability of the belt filter is improved, the failure rate of the belt filter is reduced, and the service life of the belt filter is extended.

[0018] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic diagram of a bearing assembly according to an embodiment of the utility model;

[0020] Figure 2 yes Figure 1 A schematic diagram of the bearing assembly AA section shown in FIG.

[0021] Figure 3 yes Figure 2 A schematic diagram of a second seal shown in ;

[0022] Figure 4 yes Figure 3 A cross-sectional schematic diagram of a second seal shown in ;

[0023] Figure 5 yes Figure 4 Schematic diagram of the assembly of the sealing ring of the second sealing member shown in ;

[0024] Figure 6 yes Figure 1 Schematic diagram of the BB section of the bearing assembly shown in .

[0025] Reference numerals:

[0026] 100. Bearing assembly;

[0027] 1. Bearing; 11. Bearing seat;

[0028] 2. Sealing components;

[0029] 21, first sealing member; 211, clamping plate; 212, clamping groove; 213, baffle plate; 214, shaft hole;

[0030] 22. second sealing member; 221. mounting hole; 222. groove; 23. sealing ring;

[0031] 200, rack;

[0032] 300, roller; 301, main shaft. DETAILED DESCRIPTION

[0033] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0034] Reference below Figure 1-Figure 6 A bearing assembly 100 according to an embodiment of a first aspect of the present invention is described.

[0035] like Figure 1 As shown, the bearing assembly 100 according to the embodiment of the first aspect of the utility model includes: a bearing 1 and a sealing assembly 2.

[0036] Specifically, the bearing assembly 100 is arranged on the frame 200 of the belt filter, the bearing 1 includes a bearing seat 11, the bearing seat 11 is arranged on the frame 200, and the sealing assembly 2 includes: a first sealing member 21, the first sealing member 21 forms a receiving space, the first sealing member 21 is arranged at one end of the roller main shaft 301 of the filter, the bearing seat 11 is located in the receiving space, and the first sealing member 21 is detachably connected to the bearing seat 11. Therefore, the structure of the bearing assembly 100 is simple, and the first sealing member 21 can prevent liquid or impurities from entering the interior of the bearing 1, thereby extending the service life of the bearing assembly 100.

[0037] Since the filter cloth roller 300 of the belt filter is basically located below the vacuum filtration area, the daily deviation of the filter cloth causes the material to be spilled or the flushing water of the cleaning equipment will directly fall on the bearing seat 11 of the filter cloth roller 300, and the filter cloth will be flushed during the return journey after the unloading is completed, so that the accumulated water on the filter cloth will be brought to the roller 300. As the roller 300 rotates, the water will flow to both sides and finally reach the bearing 1, which will cause corrosion damage to the bearing seat 11 and the bearing 1 over time. According to the bearing assembly 100 of the embodiment of the utility model, by setting the first seal 21 on the bearing seat 11, the corrosion of the inside of the bearing 1 by the material or flushing water is effectively avoided, the service life of the bearing 1 is extended, the probability of failure of the bearing 1 is reduced, the impact of the failure of the bearing 1 on the operation of the equipment is reduced, and the efficiency of the production operation is guaranteed.

[0038] In some embodiments of the utility model, the first seal 21 is formed with a first clamping portion, the bearing seat 11 is formed with a second clamping portion, and the first seal 21 and the bearing seat 11 are connected by the first clamping portion and the second clamping portion. Therefore, the first clamping portion and the second clamping portion are cleverly designed, which reduces the difficulty of disassembly and assembly between the bearing seat 11 and the first seal 21 and improves the assembly efficiency of the first seal 21.

[0039] In some embodiments of the present invention, Figure 2 As shown, one of the first clamping part and the second clamping part is formed as a clamping groove 212, and the other of the first clamping part and the second clamping part is formed as a clamping block, and the clamping groove 212 is engaged with the clamping block. Therefore, the design of the clamping groove 212 and the clamping block simplifies the connection structure between the first sealing member 21 and the bearing seat 11, reduces the difficulty of disassembling and assembling the bearing seat 11 and the first sealing member 21, and improves the production stability.

[0040] In some embodiments of the present invention, Figure 2As shown, the top wall of the accommodating space is formed with a downwardly extending clamping plate 211, and the clamping plates 211 include two, and the two clamping plates 211 define a clamping groove 212. Thus, the assembly stability of the first seal 21 is improved, and the sealing effect of the first seal 21 is improved, so as to prevent the slurry from being scattered into the bearing 1 and prevent the flushing water from corroding the inside of the bearing 1.

[0041] In some embodiments of the present invention, Figure 1 As shown, a baffle 213 is formed on the side wall of the first seal 21 facing the roller 300, and the baffle 213 extends toward the direction of the roller 300. Specifically, since there is a gap between the second seal 22 and the first seal 21, when the second seal 22 rotates, the liquid above the sealing assembly 2 falls onto the main shaft 301 between the second seal 22 and the first seal 21 and easily flows into the bearing 1. The provision of the baffle 213 achieves a better sealing effect.

[0042] In some embodiments of the present invention, the sealing assembly 2 further includes: a second sealing member 22, which is sleeved on the roller main shaft 301, and the second sealing member 22 is arranged adjacent to the first sealing member 21 and is located at the lower side of the baffle 213. Figure 2 As shown, the second seal 22 is disposed between the first seal 21 and the roller 300 , whereby the second seal 22 further improves the sealing effect and further effectively prevents the accumulated water on the roller 300 from flowing into the bearing 1 .

[0043] In some embodiments of the present invention, the sealing assembly 2 further includes: a sealing ring 23 , which is disposed in the groove 222 to prevent liquid from flowing into the bearing 1 .

[0044] Furthermore, the groove 222 includes at least one groove, and at least one groove 222 is arranged in a one-to-one correspondence with the sealing ring 23. Figure 4 and Figure 6 As shown, the grooves 222 include two, and sealing rings 23 are provided in the two grooves 222, which improve the sealing effect, further avoid the existence of a gap between the second sealing member 2 and the roller main shaft 301, and further avoid the accumulation of water on the roller 300 from flowing into the bearing 1.

[0045] The following will refer to Figure 1-Figure 6 A bearing assembly 100 according to a specific embodiment of the present invention is described.

[0046] Reference Figure 1In order to prevent the bearing 1 of the roller 300 from directly contacting the spilled materials and flushing water, a first seal 21 is firstly arranged outside the bearing seat 11. To facilitate the disassembly and assembly of the first seal 21 during daily maintenance, a slot 212 structure is formed at the top of the first seal 21, which is different from the previous fixing by bolts. During installation, the slot 212 directly clamps the top two sides of the bearing seat 11, eliminating the trouble of disassembling and assembling bolts. In order not to hinder daily inspection work, the first seal 21 is not sealed on the outer side of the frame 200, but is open. The top and the other three sides are all sealed, and only the shaft hole 214 is left on the front side of the inner side of the frame 200.

[0047] In addition, the basic external dimensions of the first seal 21 can be determined by measuring the external dimensions of the base of the bearing seat 11, and the width of the top width of the bearing seat 11 and the distance from the top of the bearing seat 11 to the rotating top of the main shaft 301 can be measured to determine the width of the internal groove 212 of the first seal 21 and the length of the clamping plate 211.

[0048] Furthermore, in order to prevent the accumulated water after washing the filter cloth from flowing toward the bearing seat 11 as the roller 300 rotates, a second seal 22 is installed on the roller main shaft 301 close to the bearing seat 11, which can effectively prevent the accumulated water on the roller 300 from flowing into the bearing 1.

[0049] The belt filter according to the second embodiment of the utility model comprises the bearing assembly 100 according to the first embodiment of the utility model.

[0050] According to the belt filter of the embodiment of the utility model, by setting the bearing assembly 100 of the first embodiment, the production stability of the belt filter is improved, the failure rate of the belt filter is reduced, and the service life of the belt filter is extended.

[0051] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0052] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0053] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0054] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0055] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A bearing assembly, the bearing assembly being arranged on a frame of a belt filter, characterized in that: include: A bearing, wherein the bearing comprises a bearing seat, and the bearing seat is arranged on the frame; The sealing assembly comprises: a first sealing member, the first sealing member forms a receiving space, the first sealing member is arranged at one end of the roller main shaft of the filter, the bearing seat is located in the receiving space, and the first sealing member is detachably connected to the bearing seat.

2. The bearing assembly according to claim 1, characterized in that: The first sealing member is formed with a first clamping portion, and the bearing seat is formed with a second clamping portion. The first sealing member and the bearing seat are connected in cooperation with each other through the first clamping portion and the second clamping portion.

3. The bearing assembly according to claim 2, characterized in that: One of the first clamping portion and the second clamping portion is formed as a clamping slot, and the other of the first clamping portion and the second clamping portion is formed as a clamping block, and the clamping slot is engaged with the clamping block.

4. The bearing assembly according to claim 3, characterized in that: A downwardly extending clamping plate is formed on the top wall of the accommodating space, and the clamping plates include two clamping plates, and the two clamping plates define the clamping slot.

5. The bearing assembly according to any one of claims 1 to 4, characterized in that: A baffle is formed on a side wall of the first sealing member facing the roller, and the baffle extends toward the roller.

6. The bearing assembly according to claim 5, characterized in that The sealing assembly further includes: a second sealing member, the second sealing member is sleeved on the main shaft of the supporting roller, the second sealing member is arranged adjacent to the first sealing member and is located at the lower side of the baffle.

7. The bearing assembly according to claim 6, characterized in that The second sealing member is formed with a mounting hole, and an inner peripheral wall of the mounting hole is formed with a groove, and the groove extends in a ring shape along the inner peripheral wall of the mounting hole.

8. The bearing assembly according to claim 7, characterized in that The sealing assembly further comprises a sealing ring, which is arranged in the groove and is used to prevent liquid from flowing into the bearing.

9. The bearing assembly according to claim 8, characterized in that The groove comprises at least one, and the at least one groove is arranged in one-to-one correspondence with the sealing ring.

10. A belt filter, characterized in that: A bearing assembly comprising any one of claims 1-9.