Electric spark detector capable of preventing electric spark sputtering

By designing a pressing mechanism and rubber cylinder in the electric spark detector, wrapping the metal bristles and straightening them, the problems of bending the brush wire and electric spark sputtering are solved, and the detection efficiency and safety are improved.

CN222481766UActive Publication Date: 2025-02-14SHANGHAI CHUNRUN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420967591.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-02-14
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

During the inspection of existing electric spark detectors, the wire on the probe brush is prone to bend and takes time to straighten the wire, and the electric spark sputtering can easily harm the detector.

Method used

An electric spark detector with anti-electric spark sputtering is designed, and the metal bristles are wrapped with a pressing mechanism and a rubber cylinder to prevent electric spark sputtering, and the metal bristles are straightened through the rubber cylinder to prevent bending.

Benefits of technology

It effectively prevents the damage caused by electric spark sputtering to detectors, and reduces the waste of detection time caused by bending of the brush wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The electric spark detector comprises an instrument host used for detecting electric sparks and a transmission cable which is fixedly installed at the rear end of the instrument host and used for transmitting signals, the other end of the transmission cable is fixedly connected with a handheld part, the other end of the handheld part is fixedly connected with a probe body, and the probe body is fixedly connected with a probe head. A pressing mechanism is installed in the handheld part and comprises an adjusting sliding block and an extending disc, a probe brush body is fixedly connected to the front end of the probe rod body, the pressing mechanism is arranged, metal bristles are wrapped, the situation that detection personnel are injured by electric spark sputtering in the electric spark detection process is prevented, and the rubber cylinder is arranged, so that the detection personnel can be prevented from being damaged. The rubber cylinder can straighten the metal bristles in the forward sliding process, the metal bristles are prevented from being bent in the use process, the rubber cylinder can wrap the metal bristles, and electric sparks generated by the metal bristles in the detection process are prevented from being splashed to the body of a detector.
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Description

Technical Field

[0001] The utility model relates to the field of electric spark detection equipment, in particular to an electric spark detector with the function of preventing electric spark sputtering. Background Art

[0002] The spark detector, also known as the spark leak detector, is an instrument used to detect defects such as pinholes and sand holes in thicker non-conductive coatings on metal substrates. The instrument is simple to use, with one end grounded and the other end being a probe. The probes come in a variety of forms, including carbon brush type, circle spring type, and flat rubber type, etc., to adapt to different working environments and workpieces. The spark detector emits DC high voltage electricity through a high-voltage probe. When the probe passes over the defective coating surface, the instrument will automatically sound and light alarms. Used to measure anti-corrosion coatings of different thicknesses. Most spark detectors are also equipped with rechargeable batteries, which are convenient for use on construction sites and in workshops. When using a spark detector, the probe must not touch the human body to avoid personal injury.

[0003] When using a spark detector to detect sparks, the inspector holds a probe and extends the probe brush to the position to be inspected for detection. The existing probe brush is generally composed of multiple groups of metal wires. During detection, the metal wires are easily bent after contacting the detection position, resulting in the inspector needing to spend time straightening the metal wires when detecting the next position, which takes a long time. At the same time, sparks appearing at the detection position are also easily splashed onto the inspector, causing harm to the inspector. For this reason, we propose a spark detector with anti-spark splashing function. Utility Model Content

[0004] The main purpose of the utility model is to provide a spark detector with anti-spark sputtering function, which can effectively solve the problems in the background technology that the metal wire on the probe brush is easily bent during detection, which takes time to straighten the metal wire and the spark sputtering can easily injure the detection personnel.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A spark detector with spark sputtering protection includes an instrument main unit for detecting sparks and a transmission cable fixedly installed at the rear end of the instrument main unit for transmitting signals, the other end of the transmission cable is fixedly connected to a handheld part, the other end of the handheld part is fixedly connected to a probe body, a pressing mechanism is installed inside the handheld part, the pressing mechanism includes an adjusting slider and an extension plate, a pressing block for pressing trigger is slidably installed in the adjusting slider, and a probe brush body is fixedly connected to the front end of the probe body.

[0007] Preferably, a group of symmetrically distributed limiting sliding grooves are provided on both left and right sides of the exterior of the handle portion.

[0008] Preferably, the pressing mechanism includes an adjusting slider, an extension disk, a push rod and a pressing block. The adjusting slider is slidably installed in the inner cavity of the hand-held part. The front end of the adjusting slider is fixedly connected to the extension disk. The front end of the extension disk is fixedly connected to four groups of evenly distributed push rods. The left and right sides of the outside of the adjusting slider are slidably connected to a group of symmetrically distributed pressing blocks. The adjusting slider slides in the inner cavity of the hand-held part, so that the four groups of push rods follow the sliding. The movement of the push rod causes the rubber tube installed at the front end of the push rod to slide in the circular slide groove, thereby wrapping the metal bristles.

[0009] Preferably, a reserved slide groove is provided in the middle of the inner cavity of the adjusting slider, the pressing block is slidably installed in the reserved slide groove, and a fitting top block is slidably inserted into the rear end of the adjusting slider, the fitting top block is slidably connected to the pressing block, and the rear end of the fitting top block is inserted through the adjusting slider and fixedly connected to the rear wall of the inner cavity of the hand-held part, and the opposite ends of the two groups of pressing blocks are commonly fixedly connected with a first spring, and the pressing blocks are pressed by the hand to slide relatively in the reserved slide groove, so that the pressing blocks squeeze the fitting top block, thereby causing the pressing blocks to generate thrust on the fitting top block, and one end of the fitting top block is fixed on the front wall of the inner cavity of the hand-held part, so that the thrust generated pushes the adjusting slider to move forward in the inner cavity of the hand-held part, pushing the rubber tube fixedly installed at the front end of the four groups of push rods forward, wrapping the metal bristles in the probe brush body, and preventing the metal bristles from generating electric sparks during the detection process and splashing onto the detection personnel.

[0010] Preferably, a second spring is sleeved on the outer rear side of the four groups of push rods, and a rubber tube is fixedly connected to the front end of the four groups of push rods. The rubber tube moves forward to wrap the metal bristles in the probe brush body to prevent the metal bristles from generating sparks during the detection process and splashing onto the inspector.

[0011] Preferably, a circular groove is provided at the front edge of the probe brush body, the rubber tube is slidably inserted into the circular groove, and a plurality of groups of evenly distributed metal bristles are fixedly connected to the middle of the front end of the probe brush body. The rubber tube can straighten the metal bristles during the forward sliding process to prevent the metal bristles from being bent during use.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. By setting a pressing mechanism and adjusting the movement of the slider, the four groups of push rods can slide along, so that the rubber tube at the front end can slide in the circular slide groove, thereby wrapping the metal bristles to prevent the sparks from splashing and injuring the inspectors during the spark detection process.

[0014] 2. By providing a rubber tube, the rubber tube can straighten the metal bristles during the forward sliding process, thereby preventing the metal bristles from being bent during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the hand-held part and the probe brush body of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the pressing mechanism of the utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the adjusting slider of the utility model;

[0019] Figure 5 This is a cross-sectional view of the utility model according to the adjustment slider;

[0020] Figure 6 It is a cross-sectional view of the brush body of the utility model.

[0021] In the figure: 1. Instrument main unit; 2. Transmission cable; 3. Hand-held part; 31. Limiting slide groove; 4. Probe body; 5. Pressing mechanism; 51. Adjusting slider; 511. Reserved slide groove; 512. Fitting top block; 52. Extension plate; 53. Push rod; 531. Second spring; 532. Rubber tube; 54. Pressing block; 541. First spring; 6. Probe brush body; 61. Circular slide groove; 62. Metal bristles. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example

[0024] See also Figure 1 - Figure 6 The present embodiment provides a technical solution: a spark detector with spark sputtering protection, comprising an instrument main body 1 for detecting sparks and a transmission cable 2 for transmitting signals fixedly installed at the rear end of the instrument main body 1, the other end of the transmission cable 2 is fixedly connected to a handheld part 3, the other end of the handheld part 3 is fixedly connected to a probe body 4, a pressing mechanism 5 is installed inside the handheld part 3, the pressing mechanism 5 includes an adjusting slider 51 and an extension plate 52, a pressing block 54 for pressing trigger is slidably installed in the adjusting slider 51, and a probe brush body 6 is fixedly connected to the front end of the probe body 4.

[0025] A set of symmetrically distributed limiting grooves 31 are provided on both left and right sides of the exterior of the hand-held portion 3 . The limiting grooves 31 allow the pressing mechanism 5 to slide in the direction of the grooves, facilitating subsequent actions of the pressing mechanism 5 .

[0026] The pressing mechanism 5 includes an adjusting slider 51, an extension disk 52, a push rod 53 and a pressing block 54. The adjusting slider 51 is slidably installed in the inner cavity of the hand-held part 3. The front end of the adjusting slider 51 is fixedly connected with the extension disk 52. The front end of the extension disk 52 is fixedly connected with four groups of evenly distributed push rods 53. The left and right sides of the outside of the adjusting slider 51 are slidably connected with a group of symmetrically distributed pressing blocks 54. The adjusting slider 51 slides in the inner cavity of the hand-held part 3, so that the four groups of push rods 53 slide along. The movement of the push rod 53 causes the rubber tube 532 installed at the front end of the push rod 53 to slide in the circular slide groove 61, thereby wrapping the metal bristles 62.

[0027] A reserved slide groove 511 is provided in the middle of the inner cavity of the adjusting slider 51, and the pressing block 54 is slidably installed in the reserved slide groove 511. The rear end of the adjusting slider 51 is slidably inserted with a matching top block 512, and the matching top block 512 is slidably connected with the pressing block 54, and the rear end of the matching top block 512 is inserted through the adjusting slider 51 and fixedly connected with the rear wall of the inner cavity of the hand-held part 3. The opposite ends of the two groups of pressing blocks 54 are commonly fixedly connected with a first spring 541, and the outer rear sides of the four groups of top rods 53 are all sleeved with a second spring 531, and the front ends of the four groups of top rods 53 are commonly fixedly connected with a rubber tube 532. By pressing the pressing block 54 by hand, it slides relatively in the reserved slide groove 511, so that the pressing block 54 The engaging top block 512 is squeezed, so that the pressing block 54 generates a thrust on the engaging top block 512. One end of the engaging top block 512 is fixed on the front wall of the inner cavity of the hand-held part 3, so that the thrust generated pushes the adjusting slider 51 to move forward in the inner cavity of the hand-held part 3, and the rubber tube 532 fixedly installed at the front end of the four groups of top rods 53 is pushed forward to wrap the metal bristles 62 in the probe brush body 6 to prevent the metal bristles 62 from generating sparks during the detection process and splashing onto the detection personnel. The rubber tube 532 moves forward to wrap the metal bristles 62 in the probe brush body 6 to prevent the metal bristles 62 from generating sparks during the detection process and splashing onto the detection personnel.

[0028] A circular groove 61 is provided at the front edge of the probe brush body 6, and the rubber tube 532 is slidably inserted into the circular groove 61. A plurality of groups of evenly distributed metal bristles 62 are fixedly connected to the middle of the front end of the probe brush body 6. The rubber tube 532 can straighten the metal bristles 62 during the forward sliding process to prevent the metal bristles 62 from being bent during use.

[0029] Working principle:

[0030] It should be noted that the utility model is a spark detector with anti-spark sputtering. When in use, the user turns on the corresponding switch on the instrument host 1, puts the hand on the handheld part 3, and places the probe brush body 6 in the device to the position to be detected. According to the display on the instrument host 1, observe whether there is spark at the detected part. During the detection, use the hand to press the pressing block 54, so that the pressing block 54 slides relatively in the reserved slide groove 511, so that the pressing block 54 squeezes and fits the top block 512, so that the pressing block 54 fits the top block 512 generates thrust, and one end of the fitting top block 512 is fixed on the front wall of the inner cavity of the hand-held part 3, so that the thrust generated pushes the adjusting slider 51 to move forward in the inner cavity of the hand-held part 3, and pushes the rubber tube 532 fixedly installed on the front end of the four groups of top rods 53 forward to wrap the metal bristles 62 in the probe brush body 6 to prevent the metal bristles 62 from generating sparks during the detection process and splashing onto the detection personnel. The rubber tube 532 can straighten the metal bristles 62 during the sliding forward process to prevent the metal bristles 62 from being bent during use.

[0031] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A spark detector with spark sputtering protection, comprising an instrument mainframe (1) for detecting sparks and a transmission cable (2) fixedly mounted at the rear end of the instrument mainframe (1) for transmitting signals, characterized in that: The other end of the transmission cable (2) is fixedly connected to a handheld part (3), the other end of the handheld part (3) is fixedly connected to a probe body (4), a pressing mechanism (5) is installed inside the handheld part (3), the pressing mechanism (5) comprises an adjusting slider (51) and an extension plate (52), a pressing block (54) for pressing trigger is slidably installed inside the adjusting slider (51), and a probe brush body (6) is fixedly connected to the front end of the probe body (4).

2. The spark detector with spark sputtering protection according to claim 1, characterized in that: A group of symmetrically distributed limiting sliding grooves (31) are provided on both left and right sides of the exterior of the hand-held portion (3).

3. The spark detector with spark sputtering protection according to claim 1, characterized in that: The pressing mechanism (5) comprises an adjusting slider (51), the adjusting slider (51) being slidably mounted in the inner cavity of the hand-held part (3), the front end of the adjusting slider (51) being fixedly connected to an extension disk (52), the front end of the extension disk (52) being fixedly connected to four groups of evenly distributed push rods (53), and the left and right sides of the outside of the adjusting slider (51) being slidably connected to a group of symmetrically distributed pressing blocks (54).

4. The spark detector with spark sputtering protection according to claim 3, characterized in that: A reserved sliding groove (511) is provided in the middle of the inner cavity of the adjusting slider (51), and the pressing block (54) is slidably installed in the reserved sliding groove (511). A matching top block (512) is slidably inserted at the rear end of the adjusting slider (51), and the matching top block (512) is slidably connected to the pressing block (54), and the rear end of the matching top block (512) is inserted through the adjusting slider (51) and fixedly connected to the rear wall of the inner cavity of the hand-held part (3), and the opposite ends of the two groups of pressing blocks (54) are fixedly connected with a first spring (541).

5. The spark detector with spark sputtering protection according to claim 4, characterized in that: The rear sides of the outer parts of the four groups of push rods (53) are sleeved with second springs (531), and the front ends of the four groups of push rods (53) are commonly fixedly connected with rubber tubes (532).

6. The spark detector with spark sputtering protection according to claim 5, characterized in that: A circular slide groove (61) is provided at the front edge of the probe brush body (6), the rubber tube (532) is slidably inserted into the circular slide groove (61), and a plurality of groups of evenly distributed metal bristles (62) are fixedly connected to the middle of the front end of the probe brush body (6).