Magnetic suspension motor stator assembly capable of being rapidly assembled
By designing a magnetic levitation motor stator assembly including a fixed plate and a magnetic yoke, and using a clamping structure to achieve rapid assembly, the problem of inconvenient assembly and low efficiency in the prior art is solved, and production efficiency and detection accuracy are improved.
Patent Information
- Application Number
- CN202421181719.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-28
AI Technical Summary
Existing magnetic levitation motor stator components need to be tested and wired before being installed into the motor housing, resulting in inconvenient assembly and low efficiency, affecting production efficiency and detection accuracy.
A magnetic levitation motor stator assembly including a first fixing plate, a first yoke, a coil, a second yoke and a second fixing plate is designed, and the first fixing plate and the second fixing plate are quickly assembled through the clamping structure. With the cooperation of the first yoke and the second yoke, the positioning and assembly are achieved.
It realizes rapid assembly of stator components, simplifies assembly steps, improves assembly efficiency and structural reliability, and ensures inspection accuracy.
Smart Images

Figure CN222484391U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of magnetic suspension motor stators, in particular to a magnetic suspension motor stator component which can be assembled quickly. Background Art
[0002] Usually, the stator assembly must be tested and wired before being installed in the motor housing. This requires that the stator assembly installed in the housing is already a solid assembly. Otherwise, if the stator assembly can be disassembled again, the previous test will lose its meaning. In actual production, if the stator assembly can be quickly assembled into one piece before being installed in the housing, it can greatly improve production efficiency. At the same time, the reliability of the assembly can also ensure the accuracy of related tests. Utility Model Content
[0003] The utility model aims to solve the above problems and provides a magnetic suspension motor stator assembly that can be quickly assembled. The technical solution adopted is as follows:
[0004] A magnetic levitation motor stator assembly capable of rapid assembly comprises a first fixing plate, a first magnetic yoke, a coil, a second magnetic yoke and a second fixing plate, wherein the first fixing plate and the second magnetic yoke are annular structures, the upper and lower ends of the first magnetic yoke are respectively inserted into a first positioning groove of the first fixing plate and a second positioning groove of the second magnetic yoke, the coil is wound on the first magnetic yoke, the number of the first magnetic yokes is multiple and they are evenly distributed circumferentially with respect to the second magnetic yoke, the second fixing plate is arranged on a side of the second magnetic yoke away from the first fixing plate, a second clip is fixedly arranged on the second fixing plate, and the second clip is inserted into the second magnetic yoke and then clipped into a second clip groove on the side of the first magnetic yoke.
[0005] Based on the above solution, the first fixing plate includes a plate body, to which a positioning vertical plate is fixedly connected in a radial direction, the positioning vertical plate is U-shaped, and a first positioning groove is formed in an opening area of the positioning vertical plate.
[0006] On the basis of the above scheme, a first buckle protruding outward is horizontally arranged on the inner side of the positioning vertical plate, and a first slot is arranged on the side of the first magnetic yoke. During assembly, the first buckle is snapped into the first slot.
[0007] Based on the above solution, the first clip is fixedly connected to the clipping plate, one side of the clipping plate is fixedly connected to the positioning plate, and the other side of the clipping plate is not connected to the positioning plate, and a gap is left between the clipping plate and the positioning plate.
[0008] Preferably, adjacent positioning uprights are fixedly connected via connecting uprights.
[0009] Preferably, the inner side of the positioning vertical plate is fixedly connected to the positioning protrusion, and a positioning groove is arranged on the side of the first magnetic yoke, and the upper edge of the positioning groove is flush with the upper edge of the first magnetic yoke. When the first fixed plate and the first magnetic yoke are assembled, the positioning groove slides along the positioning protrusion, and the positioning protrusion is clamped in the positioning groove.
[0010] Based on the above solution, the number of positioning protrusions in each first positioning groove is 2, and they are arranged on two opposite side surfaces.
[0011] Preferably, a snap-fitting air-avoiding groove is provided on the second magnetic yoke, and the second snap-fitting air-avoiding groove is inserted into the snap-fitting air-avoiding groove when the second fixing plate and the second magnetic yoke are assembled, and the snap-fitting air-avoiding groove is connected with the second positioning groove; the number of second snap-fittings provided at each second positioning groove is 2, and they are relatively provided on both sides of the first magnetic yoke.
[0012] Based on the above solution, the second buckle is an inverted L-shaped structure, and an inclined guide surface is provided on the top of the second buckle toward the first yoke, and the guide surface is inclined from top to bottom in a direction close to the first yoke.
[0013] The beneficial effects of the utility model are as follows: the first fixing plate and the second fixing plate are matched, and positioning and assembly are completed by clamping at both ends of the first yoke and the second yoke, the structure is simple and reliable, the assembly steps are few and the assembly efficiency is high; the two ends of the first yoke are matched with the first positioning groove and the second positioning groove to ensure the circularity of the structure; the first clip and the second clip are clamped with the first yoke to achieve axial positioning and tightening of the stator assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 : Schematic diagram of the structure of the utility model;
[0015] Figure 2 : A cross-sectional view of the structure of the utility model;
[0016] Figure 3 : Schematic diagram of the upper structure of the first magnetic yoke of the utility model;
[0017] Figure 4 : Schematic diagram of the structure of the first fixed plate of the utility model;
[0018] Figure 5 : Schematic diagram of the first buckle structure of the utility model;
[0019] Figure 6 : Schematic diagram of the bottom assembly structure of the first yoke of the utility model;
[0020] Figure 7 : Schematic diagram of the assembly structure of the second magnetic yoke and the second fixing plate of the utility model;
[0021] Figure 8 : Schematic diagram of the second magnetic yoke structure of the utility model;
[0022] Fig. 9 : Schematic diagram of the structure of the second fixed plate of the utility model. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0024] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] In the description of the present utility model, it should be understood that the terms "center", "length", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0026] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0027] like Figures 1 to 9As shown, a magnetic levitation motor stator assembly capable of rapid assembly includes a first fixed plate 1, a first magnetic yoke 2, a coil 3, a second magnetic yoke 4 and a second fixed plate 5, wherein the first fixed plate 1 and the second magnetic yoke 4 are annular structures and are coaxially arranged, the upper and lower ends of the first magnetic yoke 2 are respectively inserted into the first positioning groove 14 of the first fixed plate 14 and the second positioning groove 41 of the second magnetic yoke 4, the coil 3 is wound on the first magnetic yoke 2, the number of the first magnetic yokes 2 is multiple, and they are evenly distributed circumferentially about the second magnetic yoke 4, the second fixed plate 5 is arranged on the side of the second magnetic yoke 4 away from the first fixed plate 1, and a second clip 51 is fixedly arranged on the second fixed plate 5, and the second clip 51 is inserted into the second magnetic yoke 4 and then clipped into the second clip groove 23 on the side of the first magnetic yoke 2.
[0028] like Figure 4 and Figure 5 As shown, the first fixed plate 1 includes a plate body 11, and a positioning vertical plate 12 is fixedly connected to the plate body 11 along the radial direction. The positioning vertical plate 12 is U-shaped, and a first positioning groove 14 is formed in the opening area of the positioning vertical plate 12. Adjacent positioning vertical plates 12 are fixedly connected by connecting vertical plates 13, thereby forming a continuous annular structure to increase structural strength.
[0029] like Figure 3 and Figure 5 As shown, a first clip 15 protruding outward is provided in the horizontal direction on the inner side of the positioning vertical plate 12, and a first slot 22 is provided on the side of the first magnetic yoke 2. When assembled, the first clip 15 is clipped into the first slot 22, so that the first magnetic yoke 2 and the first fixed plate 1 complete axial positioning and clamping. Preferably, the first clip 15 is fixedly connected to the clamping plate 16, one side of the clamping plate 16 is fixedly connected to the positioning vertical plate 12, and the other side of the clamping plate 16 is not connected to the positioning vertical plate 12, and a gap is left between the clamping plate 16 and the positioning vertical plate 12, so that when the assembly is not in place, the clamping plate 16 can be slightly bent or tilted relative to the positioning vertical plate 12, so as to facilitate the relative movement of the first fixed plate 1 and the first magnetic yoke 2, until the clamping plate 16 is reset after the assembly is in place, so that the first clip 15 is clipped into the first slot 22.
[0030] like Figure 3 and Figure 5 As shown, the inner side of the positioning vertical plate 12 is fixedly connected to the positioning protrusion 17, and the side of the first magnetic yoke 2 is provided with a positioning groove 21, and the upper edge of the positioning groove 21 is flush with the upper edge of the first magnetic yoke 2. When the first fixed plate 1 and the first magnetic yoke 2 are assembled, the positioning groove 21 slides along the positioning protrusion 17, and the positioning protrusion 17 is snapped into the positioning groove 21, so as to radially position the first fixed plate 1 and the first magnetic yoke 2. Preferably, the number of positioning protrusions 17 in each first positioning groove 14 is 2, and they are arranged on two opposite sides. The bottom width of the positioning protrusion 17 is small, and it can be a trapezoidal, conical, arc-shaped or other structure, so as to facilitate accurate positioning of the positioning protrusion 17 and the positioning groove 21 when they are initially matched.
[0031] like Figures 6 to 9 As shown, a snap-on air-avoiding groove 42 is provided on the second yoke 4, and the second snap-on 15 is inserted into the snap-on air-avoiding groove 42 when the second fixing plate 4 is assembled with the second yoke 4, and the snap-on air-avoiding groove 42 is connected with the second positioning groove 41; the number of second snap-ons 51 provided at each second positioning groove 41 is 2, and they are arranged opposite to each other on both sides of the first yoke 2. Preferably, the second snap-on 51 is an inverted L-shaped structure, and an inclined guide surface is provided at the top of the second snap-on 51 toward the side of the first yoke 2, and the guide surface is inclined from top to bottom in the direction close to the first yoke 2, which not only plays a guiding role, but also can be axially clamped after the first yoke 2 and the second fixing plate 5 are assembled in place. A certain distance should be left between the side of the second snap-on 51 away from the first yoke 2 and the side wall of the snap-on air-avoiding groove 42, so as to facilitate the change of posture of the second snap-on 51 during the assembly process.
[0032] The assembly process of the stator assembly includes the following steps:
[0033] 1. The coil 3 is respectively mounted on the middle part of each first magnetic yoke 2;
[0034] 2. Assemble the second fixing plate 5 and the second magnetic yoke 4, and insert the second buckle 51 into the buckle avoidance groove 42;
[0035] 3. Insert the bottom of the first magnetic yoke 2 with the coil 3 downward into the second positioning groove 41 of the second magnetic yoke 4 until the second buckle 51 is engaged with the second clamping groove 23 and locked;
[0036] 4. Connect the wires to each coil 3;
[0037] 5. After the wiring is completed, align the first positioning groove 14 of the first fixed plate 1 with the corresponding first yoke 2, and the positioning protrusion 17 with the positioning groove 21, so that the upper end of the first yoke 2 is inserted into the first positioning groove 14 until the first buckle 15 is engaged and locked with the first slot 22 to complete the stator assembly.
[0038] The present invention is described above by way of examples, but the present invention is not limited to the above specific embodiments, and any changes or modifications based on the present invention belong to the scope of protection required by the present invention.
Claims
1. A magnetic levitation motor stator assembly capable of rapid assembly, characterized in that: The invention comprises a first fixing plate (1), a first magnetic yoke (2), a coil (3), a second magnetic yoke (4) and a second fixing plate (5); the first fixing plate (1) and the second magnetic yoke (4) are annular structures; the upper and lower ends of the first magnetic yoke (2) are respectively inserted into a first positioning groove (14) of the first fixing plate (14) and a second positioning groove (41) of the second magnetic yoke (4); the coil (3) is wound on the first magnetic yoke (2); the first magnetic yoke (2) is in plurality and is evenly distributed in the circumferential direction with respect to the second magnetic yoke (4); the second fixing plate (5) is arranged on a side of the second magnetic yoke (4) away from the first fixing plate (1); a second buckle (51) is fixedly arranged on the second fixing plate (5); the second buckle (51) is inserted into the second magnetic yoke (4) and then buckled into a second buckle groove (23) on the side of the first magnetic yoke (2).
2. A magnetic levitation motor stator assembly capable of rapid assembly according to claim 1, characterized in that: The first fixed plate (1) comprises a plate body (11), to which a positioning upright plate (12) is fixedly connected in a radial direction, the positioning upright plate (12) is U-shaped, and a first positioning groove (14) is formed in an opening area of the positioning upright plate (12).
3. A magnetic levitation motor stator assembly capable of rapid assembly according to claim 2, characterized in that: A first buckle (15) protruding outward is arranged in a horizontal direction on the inner side of the positioning vertical plate (12), and a first clamping groove (22) is arranged on the side of the first magnetic yoke (2). During assembly, the first buckle (15) is clamped in the first clamping groove (22).
4. The magnetic levitation motor stator assembly capable of rapid assembly according to claim 3, characterized in that: The first clip (15) is fixedly connected to the clamping plate (16), one side of the clamping plate (16) is fixedly connected to the positioning upright plate (12), and the other side of the clamping plate (16) is not connected to the positioning upright plate (12), and a gap is left between the clamping plate (16) and the positioning upright plate (12).
5. The magnetic levitation motor stator assembly capable of rapid assembly according to claim 2, characterized in that: Adjacent positioning upright plates (12) are fixedly connected via connecting upright plates (13).
6. The magnetic levitation motor stator assembly capable of rapid assembly according to claim 2, characterized in that: The inner side of the positioning vertical plate (12) is fixedly connected to the positioning protrusion (17); a positioning groove (21) is provided on the side of the first magnetic yoke (2); the upper edge of the positioning groove (21) is flush with the upper edge of the first magnetic yoke (2); when the first fixed plate (1) and the first magnetic yoke (2) are assembled, the positioning groove (21) slides along the positioning protrusion (17), and the positioning protrusion (17) is clamped in the positioning groove (21).
7. The magnetic levitation motor stator assembly capable of rapid assembly according to claim 6, characterized in that: The number of positioning protrusions (17) in each first positioning groove (14) is two and they are arranged on two opposite side surfaces.
8. The magnetic levitation motor stator assembly capable of rapid assembly according to claim 1, characterized in that: A buckle air-avoiding groove (42) is provided on the second magnetic yoke (4); when the second fixing plate (4) and the second magnetic yoke (4) are assembled, the second buckle (15) is inserted into the buckle air-avoiding groove (42); the buckle air-avoiding groove (42) is communicated with the second positioning groove (41); the number of second buckles (51) provided at each second positioning groove (41) is two, and they are arranged opposite to each other on both sides of the first magnetic yoke (2).
9. The magnetic levitation motor stator assembly capable of rapid assembly according to claim 8, characterized in that: The second buckle (51) is an inverted L-shaped structure, and an inclined guide surface is provided on the top of the second buckle (51) towards the first magnetic yoke (2), the guide surface being inclined from top to bottom in a direction close to the first magnetic yoke (2).
Citation Information
Cited By
Magnetic suspension motor stator, magnetic suspension motor and assembling method
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