Fixation pretreatment device for tea processing

By designing the conveying mechanism and mixing mechanism in the tea finishing device, the problem of clustering during tea conveying process is solved, and the finishing efficiency and product quality are improved.

CN222486057UActive Publication Date: 2025-02-18YIYANG SANXING TEA CO LTD
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Patent Information

Application Number
CN202421226963.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-18
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

Existing tea finishing devices are prone to clustering during tea conveying, resulting in a reduction in finishing efficiency.

Method used

A pre-treatment device for tea processing is designed, and the conveying mechanism includes a conveying cylinder, feed pipe, motor, rotating shaft, conveying blade and other components. Through the transmission device such as pulley set, rotating rod, helical gear, etc., the uniform tea leaves is achieved. Convey and set up a mixing mechanism in the finishing treatment box to prevent the tea from static.

Benefits of technology

It effectively avoids the phenomenon of tea forming agglomeration during feeding, improves the efficiency of subsequent finishing treatment, and improves the product quality of tea through stirring and filtration.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tea leaf fixation, and discloses a fixation pretreatment device for tea leaf processing, which comprises a fixation treatment box, a conveying mechanism is arranged on one side of the fixation treatment box, and the conveying mechanism comprises a conveying cylinder, a feeding pipe, a motor, a rotating shaft and conveying blades. The conveying cylinder is fixedly installed on one side of the fixation treatment box through a supporting frame, the feeding pipe is fixedly installed on the top of the conveying cylinder, the motor is fixedly installed on one side of the conveying cylinder through a supporting plate, one end of the rotating shaft is fixedly connected with the output end of the motor, and the conveying blades are fixedly installed on the outer wall of the rotating shaft. The tea leaves can be uniformly conveyed into the fixation treatment box by the rotating shaft and the conveying blades, so that the phenomenon that the tea leaves are clustered after being fed can be effectively avoided, and the subsequent fixation treatment efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea leaf withering, in particular to a tea leaf withering pretreatment device for tea leaf processing. Background Art

[0002] Tea withering refers to the process of treating fresh leaves with high temperatures to quickly destroy the activity of enzymes in the leaves and stop the enzymatic oxidation of polyphenols to keep the leaves green. At the same time, it releases some moisture to soften the leaves, making them easier to process in subsequent rolling and other processes. This process plays a vital role in the final quality of tea.

[0003] According to a Chinese patent with the publication number "CN216088643U", a tea leaf withering pretreatment device for tea processing includes a withering box, a heating plate is arranged on the surface of the withering box, a second motor is arranged on the top of the withering box, a second rotating shaft is arranged at the output end of the second motor, arc-shaped connecting rods are arranged on the surface of the second rotating shaft, a connecting plate is arranged at one end of the arc-shaped connecting rod, and connecting columns are arranged on one side and both ends of the connecting plate. Before withering the tea leaves, water is transported to the inside of the connecting pipe through an external water pipe, and then sprayed out by a nozzle to rinse the inside of the equipment. The inside of the equipment is rinsed clean to avoid impurities on the inner wall, which may affect the withering effect. When cleaning, the wiping plate is rotated to rotate and rub on the inner wall of the withering box, so that the wiping plate cleans the inner wall, thereby increasing the cleaning performance and improving the cleanliness. When the above-mentioned device is in use, no conveying mechanism is set, which is not convenient for uniformly conveying the tea leaves. When the tea leaves are placed in the withering box, the tea leaves are prone to clumping inside, thereby reducing the subsequent tea withering efficiency. Therefore, a withering pretreatment device for tea processing is proposed to solve the above-mentioned problems. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a tea leaf withering pretreatment device for tea processing in view of the deficiencies in the above-mentioned prior art.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a withering pretreatment device for tea processing includes a withering treatment box, a conveying mechanism is arranged on one side of the withering treatment box, the conveying mechanism includes a conveying cylinder, a feeding pipe, a motor, a rotating shaft, and conveying blades. The conveying cylinder is fixedly installed on one side of the withering treatment box through a support frame, the feeding pipe is fixedly installed on the top of the conveying cylinder, the motor is fixedly installed on one side of the conveying cylinder through a support plate, one end of the rotating shaft is fixedly connected to the output end of the motor, and the conveying blades are fixedly installed on the outer wall of the rotating shaft.

[0006] Preferably, the conveying mechanism further comprises a belt pulley set and a rotating rod, wherein the belt pulley set is fixedly sleeved on the outer wall of one end of the rotating shaft, the rotating rod is rotatably connected to one side of the fixing treatment box through a bearing, and one end of the rotating rod is fixedly sleeved on the inner wall of another belt pulley in the belt pulley set. According to this preferred embodiment, when the rotating shaft rotates, the belt pulley set fixedly sleeved on the outer wall of the rotating shaft is driven to rotate.

[0007] Preferably, the conveying mechanism further comprises a first bevel gear and a second bevel gear, wherein the first bevel gear is fixedly sleeved on the outer wall of the other end of the rotating rod, and the second bevel gear is meshedly connected with the first bevel gear. According to this preference, the rotating rod rotates, thereby driving the first bevel gear fixedly sleeved on the outer wall of the rotating rod to rotate.

[0008] Preferably, a stirring mechanism is provided inside the tea-withering treatment box, the stirring mechanism comprising a roller and a stirring rod, the bottom end of the roller is fixedly sleeved on the inner wall of the second bevel gear, and the stirring rod is fixedly mounted on the outer wall of the roller. According to this preference, the stirring rod can stir and turn the tea leaves inside the tea-withering treatment box to prevent the tea leaves from being stationary.

[0009] Preferably, the stirring mechanism further comprises a filter screen plate and a box door, wherein the filter screen plate is fixedly mounted on the inner wall of the fixing box, the roller is rotatably connected to the filter screen plate via a bearing, and the box door is mounted on the front of the fixing box. According to this preference, the material can be taken out by opening the box door.

[0010] Preferably, the stirring mechanism further comprises a collecting frame, a plug-in slot is provided on the front of the fixing processing box, and the collecting frame is plugged into the inner wall of the plug-in slot. Through this optimization, the filtered tea leaves and impurities can be collected by the collecting frame.

[0011] The utility model adopts the above technical solution, which can bring the following beneficial effects:

[0012] 1. The tea leaf withering pretreatment device for tea processing, through the cooperation of the conveying cylinder, the feeding pipe, the motor, the rotating shaft, the conveying blades, the pulley group, the rotating rod, the first bevel gear and the second bevel gear, the rotating shaft and the conveying blades can evenly convey the tea leaves to the interior of the withering treatment box, which can effectively avoid the phenomenon of tea leaves clumping after feeding, thereby improving the efficiency of subsequent withering treatment.

[0013] 2. The tea leaf withering pretreatment device for tea processing, through the cooperation of the roller, the stirring rod, the filter screen plate, the box door, and the collecting frame, the stirring rod can stir and turn the tea leaves inside the withering treatment box to prevent the tea leaves from being stationary, thereby improving the withering treatment efficiency, the filter screen plate can filter out the tea leaves and impurities in the tea leaves, so that the product quality of the tea leaves can be improved, and the filtered tea leaves and impurities can be collected by the collecting frame. After the withering is completed, the material can be taken out by opening the box door. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the conveying tube of the utility model;

[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the fixing processing box of the utility model.

[0017] In the figure: 1. Withering treatment box; 21. Conveying mechanism; 211. Conveying cylinder; 212. Feeding pipe; 213. Motor; 214. Rotating shaft; 215. Conveying blades; 216. Pulley set; 217. Rotating rod; 218. First bevel gear; 219. Second bevel gear; 31. Stirring mechanism; 311. Rotating roller; 312. Stirring rod; 313. Filter screen; 314. Box door; 315. Collection frame. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense, for example, they can be fixedly connected or set, or detachably connected or set, or integrally connected or set. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.

[0022] See also Figure 1-3 An embodiment of the utility model is: a tea leaf withering pretreatment device for tea processing, including a tea leaf withering treatment box 1, a conveying mechanism 21 is arranged on one side of the tea leaf withering treatment box 1, the conveying mechanism 21 includes a conveying cylinder 211, a feeding pipe 212, a motor 213, a rotating shaft 214, and a conveying blade 215. The conveying cylinder 211 is fixedly installed on one side of the tea leaf withering treatment box 1 through a support frame, the feeding pipe 212 is fixedly installed on the top of the conveying cylinder 211, the motor 213 is fixedly installed on one side of the conveying cylinder 211 through a support plate, one end of the rotating shaft 214 is fixedly connected to the output end of the motor 213, the conveying blade 215 is fixedly installed on the outer wall of the rotating shaft 214, and the conveying mechanism 21 also includes a pulley group 216 and a rotating rod 217. One of the pulleys in the pulley group 216 is fixedly sleeved on the outer wall of one end of the rotating shaft 214. The rotating rod 217 is rotatably connected to one side of the fixing processing box 1 through a bearing. One end of the rotating rod 217 is fixedly sleeved on the inner wall of another pulley in the pulley group 216 and is driven by a belt. A movable hole is opened in the middle of the support plate, and the belt movably penetrates the support plate for transmission. The conveying mechanism 21 also includes a first bevel gear 218 and a second bevel gear 219. The first bevel gear 218 is fixedly sleeved on the outer wall of the other end of the rotating rod 217, and the second bevel gear 219 is meshed and connected with the first bevel gear 218.

[0023] Working principle: tea leaves to be withered are put into the feeding pipe 212 and enter the conveying cylinder 211. The motor 213 is started so that the output end of the motor 213 drives the fixedly connected rotating shaft 214 to rotate, thereby driving the conveying blades 215 fixedly installed on the outer wall of the rotating shaft 214 to rotate. The rotating shaft 214 and the conveying blades 215 can evenly convey the tea leaves to the interior of the withering processing box 1, which can effectively avoid the phenomenon of tea leaves agglomerating after feeding, thereby improving the efficiency of subsequent withering processing. When the rotating shaft 214 rotates, the pulley group 216 fixedly mounted on the outer wall of the rotating shaft 214 is driven to rotate. Under the transmission connection of the belt, the rotating rod 217 is driven to rotate, thereby driving the first bevel gear 218 fixedly mounted on the outer wall of the rotating rod 217 to rotate, and the meshing connection between the first bevel gear 218 and the second bevel gear 219 drives the roller 311 to rotate.

[0024] See also Figure 1-3On the basis of the above embodiments, in another embodiment of the utility model, a stirring mechanism 31 is arranged inside the fixing processing box 1, and the stirring mechanism 31 includes a roller 311 and a stirring rod 312. The bottom end of the roller 311 is fixedly sleeved on the inner wall of the second bevel gear 219, and the stirring rod 312 is fixedly installed on the outer wall of the roller 311. The stirring mechanism 31 also includes a filter plate 313 and a box door 314. The filter plate 313 is fixedly installed on the inner wall of the fixing processing box 1, and the roller 311 is rotatably connected to the filter plate 313 through a bearing. The box door 314 is installed on the front of the fixing processing box 1. The stirring mechanism 31 also includes a collecting frame 315. A plug-in slot is opened on the front of the fixing processing box 1, and the collecting frame 315 is plugged into the inner wall of the plug-in slot.

[0025] Working principle: the roller 311 rotates, and the roller 311 drives the stirring rod 312 fixedly installed on the outer wall to perform stirring work. The stirring rod 312 can stir and turn the tea leaves inside the withering treatment box 1 to prevent the tea leaves from being stationary, thereby improving the withering treatment efficiency. The filter plate 313 can filter out the tea leaves and impurities in the tea leaves, so that the product quality of the tea leaves can be improved. The filtered tea leaves and impurities can be collected by the collection frame 315. After the withering is completed, the material can be taken out by opening the box door 314.

[0026] It is worth noting that, for ease of control, a control switch is provided on the motor 213 in the above embodiment, and the control switch can control the motor 213 to work. The above are all prior arts and are not the main innovations, and will not be described in detail here.

[0027] The utility model provides a tea leaf withering pretreatment device for tea processing. There are many methods and ways to implement the technical solution. The above is only the preferred implementation of the utility model. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model. These improvements and modifications should also be regarded as the protection scope of the utility model. All components not specified in this embodiment can be implemented by existing technologies.

Claims

1. A tea leaf withering pretreatment device for tea processing, comprising: A green tea treatment box (1), characterized in that: a conveying mechanism (21) is provided on one side of the green tea treatment box (1), the conveying mechanism (21) comprises a conveying cylinder (211), a feeding pipe (212), a motor (213), a rotating shaft (214), and conveying blades (215); the conveying cylinder (211) is fixedly mounted on one side of the green tea treatment box (1) via a support frame, the feeding pipe (212) is fixedly mounted on the top of the conveying cylinder (211), the motor (213) is fixedly mounted on one side of the conveying cylinder (211) via a support plate, one end of the rotating shaft (214) is fixedly connected to the output end of the motor (213), and the conveying blades (215) are fixedly mounted on the outer wall of the rotating shaft (214).

2. The tea leaf withering pretreatment device according to claim 1, characterized in that: The conveying mechanism (21) further comprises a belt pulley group (216) and a rotating rod (217); the belt pulley group (216) is fixedly sleeved on the outer wall of one end of the rotating shaft (214); the rotating rod (217) is rotatably connected to one side of the fixing treatment box (1) via a bearing; and one end of the rotating rod (217) is transmission-connected to the rotating shaft (214) via the belt pulley group (216).

3. The tea leaf withering pretreatment device according to claim 1, characterized in that: The conveying mechanism (21) further comprises a first bevel gear (218) and a second bevel gear (219); the first bevel gear (218) is fixedly sleeved on the outer wall of the other end of the rotating rod (217); and the second bevel gear (219) is meshingly connected with the first bevel gear (218).

4. The tea leaf withering pretreatment device according to claim 1, characterized in that: The fixing processing box (1) is provided with a stirring mechanism (31) inside, and the stirring mechanism (31) comprises a rotating roller (311) and a stirring rod (312), the bottom end of the rotating roller (311) is fixedly sleeved on the inner wall of the second bevel gear (219), and the stirring rod (312) is fixedly mounted on the outer wall of the rotating roller (311).

5. The tea leaf withering pretreatment device according to claim 4, characterized in that: The stirring mechanism (31) further comprises a filter screen plate (313) and a box door (314); the filter screen plate (313) is fixedly mounted on the inner wall of the withering processing box (1); the rotating roller (311) is rotatably connected to the filter screen plate (313) via a bearing; and the box door (314) is mounted on the front of the withering processing box (1).

6. The tea leaf withering pretreatment device according to claim 4, characterized in that: The stirring mechanism (31) further comprises a collecting frame (315); a plug-in slot is provided on the front of the fixing processing box (1); and the collecting frame (315) is plugged into the inner wall of the plug-in slot.

Citation Information

Patent Citations

  • Fixation pretreatment device for tea processing

    CN216088643U