Spraying device for inhibiting dust in aggregate production

By using a spray mechanism with high pressure micro-fog dust reduction humidifier and rotating nozzle in aggregate production, the problems of high dust content and large water consumption in aggregate production are solved, and effective dust suppression and water resource conservation are achieved.

CN222489450UActive Publication Date: 2025-02-18ZAOZHUANG TRANSPORTATION DEV GRP CUIPINGSHAN MINING CO LTD
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Patent Information

Application Number
CN202421284291.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-18
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

During the production of aggregate, the dust content in the delivery workshop is high, which leads to health and production problems. At the same time, the amount of water used when spraying and suppressing dust is too much, resulting in waste of water resources.

Method used

Using a high-pressure micro-fog dust reduction humidifier and spraying mechanism, the water is pressed into 4-7Mpa through a high-pressure plunger pump, and is transported to the spraying mechanism through a connecting pipe and a high-pressure branch valve. The rotating nozzle is used to generate micro-fog particles with a diameter of ≤10μm. , coalesce and settle with dust particles, reduce the number of nozzles, and save water.

Benefits of technology

It effectively reduces dust content, improves the working environment, reduces water consumption, and saves water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a spraying device for suppressing dust in aggregate production, which comprises a high-pressure micro-mist dust-settling humidifier and spraying mechanisms, the high-pressure micro-mist dust-settling humidifier comprises a high-pressure plunger pump, the high-pressure plunger pump is connected with a plurality of spraying mechanisms through a connecting pipe and a high-pressure shunt valve, a filter is mounted on the connecting pipe, and the high-pressure shunt valve is connected with the high-pressure plunger pump. The spraying mechanism comprises a conveying pipe, a plurality of supporting pipes are rotationally installed on the bottom side of the conveying pipe, the supporting pipes are connected with the top side of one end of a rotating pipe, and an atomizing nozzle is installed on the bottom side of the other end of the rotating pipe; during spraying, the motor works to drive the first chain teeth to rotate, the second chain teeth are driven to rotate through chain transmission, then the supporting pipe is driven to rotate, rotation of the rotating pipe and the atomizing nozzles is achieved, the atomizing spraying range is increased through the rotating atomizing nozzles, the number of the atomizing nozzles is reduced, and water is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aggregate production, in particular to a spray device for suppressing dust in aggregate production. Background Art

[0002] During aggregate production, the shipping workshop contains high dust content, which will have serious impacts on health and production. Long-term exposure to high-concentration dust environment will aggravate the development of respiratory diseases. At the same time, when spraying to suppress dust, too many nozzles will lead to high water consumption, resulting in a waste of water resources. Utility Model Content

[0003] The problem solved by the utility model is to provide a spray device for suppressing dust in aggregate production, which solves the technical problem that the dust content in the shipping workshop during aggregate production is relatively high, which has a serious impact on health and production. Long-term exposure to a high-concentration dust environment will aggravate the development of respiratory diseases. At the same time, when spraying to suppress dust, an excessive number of nozzles leads to a large amount of water consumption, resulting in a waste of water resources.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A spray device for suppressing dust in aggregate production, comprising a high-pressure fine mist dust suppression humidifier and a spray mechanism, wherein the high-pressure fine mist dust suppression humidifier comprises a high-pressure plunger pump, the high-pressure plunger pump is connected to a plurality of spray mechanisms through a connecting pipe and a high-pressure shunt valve, and a filter is installed on the connecting pipe;

[0006] The spray mechanism comprises a delivery pipe, and a plurality of support pipes are rotatably mounted on the bottom side of the delivery pipe, and the support pipes are connected to the top side of one end of the rotating pipe, and an atomizing nozzle is mounted on the bottom side of the other end of the rotating pipe.

[0007] Preferably, the spacing between adjacent support tubes is twice the length of the rotating tube, and the length of the rotating tube is the same as the spray radius of the atomizing nozzle.

[0008] Preferably, the support pipe and the delivery pipe are connected via a rotary joint.

[0009] Preferably, a mounting plate is installed on the side wall of the conveying pipe, a motor is installed on the mounting plate, and a first sprocket is installed on the output end of the motor.

[0010] Preferably, a second sprocket is sleeved on the outer side of the support tube, and a plurality of the second sprockets are connected to the first sprocket via a chain transmission.

[0011] The beneficial effects of the utility model are as follows: water is atomized by the cooperation of the high-pressure micro-mist dust suppression humidifier and the spray mechanism. When the water mist particles are of the same size as the dust particles, the water mist particles and the dust particles are easily aggregated into agglomerates, begin to settle under the action of gravity, and then fall to the ground, completing the dust suppression effect and ensuring a good working environment.

[0012] During spraying, the motor drives the first sprocket to rotate, which in turn drives the second sprocket to rotate through chain transmission, thereby driving the support tube to rotate, thereby realizing the rotation of the rotating tube and the atomizing nozzle. The rotating atomizing nozzle increases the range of atomizing spray, reduces the number of atomizing nozzles, and saves water. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the first structure of the spray mechanism of the utility model;

[0015] Figure 3 This is a second structural schematic diagram of the spray mechanism of the utility model;

[0016] Figure 4 This is a schematic diagram of the installation structure of the first sprocket, the second sprocket and the chain of the utility model.

[0017] Legend:

[0018] 1. High-pressure micro-mist dust suppression humidifier; 2. Spraying mechanism; 3. Conveying pipe; 4. Support pipe; 5. Rotating pipe; 6. Atomizing nozzle; 7. Rotating joint; 8. Motor; 9. First sprocket; 10. Second sprocket; 11. Chain. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Specific examples are given below.

[0021] See also Figure 1 to Figure 4 A spraying device for suppressing dust in aggregate production, comprising a high-pressure fine mist dust suppression humidifier 1 and a spraying mechanism 2, wherein the high-pressure fine mist dust suppression humidifier 1 comprises a high-pressure plunger pump, which is connected to a plurality of spraying mechanisms 2 through a connecting pipe and a high-pressure shunt valve, and a filter is installed on the connecting pipe;

[0022] The spray mechanism 2 includes a delivery pipe 3, and a plurality of support pipes 4 are rotatably mounted on the bottom side of the delivery pipe 3. The support pipe 4 is connected to the top side of one end of a rotating pipe 5, and an atomizing nozzle 6 is mounted on the bottom side of the other end of the rotating pipe 5.

[0023] The spacing between adjacent support tubes 4 is twice the length of the rotating tube 5. The length of the rotating tube 5 is the same as the spray radius of the atomizing nozzle 6, ensuring that there will be no dead corners for spray atomization dust suppression and no overlapping areas for spray atomization dust suppression during the rotary spraying process, thus saving water.

[0024] The support tube 4 and the delivery tube 3 are connected through a rotating joint 7. A mounting plate is installed on the side wall of the delivery tube 3, and a motor 8 is installed on the mounting plate. A first sprocket 9 is installed on the output end of the motor 8. A second sprocket 10 is mounted on the outer side of the support tube 4. Several second sprockets 10 are connected to the first sprocket 9 through a chain 11 transmission. The first sprocket 9 is driven to rotate by the motor 8, and the second sprocket 10 is driven to rotate through the chain 11 transmission, thereby driving the support tube 4 to rotate, thereby realizing the rotation of the rotating tube 5 and the atomizing nozzle 6.

[0025] The high-pressure micro-mist dust suppression humidifier 1 uses a high-pressure plunger pump to increase the water pressure to 4-7Mpa, and then transports the pressurized water to the spray mechanism 2 through a connecting pipe and a high-pressure shunt valve, and atomizes it through the atomizing nozzle 6 of the spray mechanism 2 to produce micro-mist particles with a diameter of ≤10μm. Water is sprayed out from the atomizing nozzle 6 in the form of micro-mist under the action of high pressure. When the water mist particles are of the same size as the dust particles, the water mist particles and the dust particles are easy to aggregate into agglomerates, begin to settle under the action of gravity, and then fall to the ground.

[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A spraying device for suppressing dust in aggregate production, characterized in that: The invention comprises a high-pressure fine mist dust reduction humidifier (1) and a spray mechanism (2), wherein the high-pressure fine mist dust reduction humidifier (1) comprises a high-pressure plunger pump, wherein the high-pressure plunger pump is connected to a plurality of spray mechanisms (2) via a connecting pipe and a high-pressure branch valve, and a filter is installed on the connecting pipe; The spray mechanism (2) comprises a delivery pipe (3), and a plurality of support pipes (4) are rotatably mounted on the bottom side of the delivery pipe (3), and the support pipes (4) are connected to the top side of one end of a rotating pipe (5), and an atomizing nozzle (6) is mounted on the bottom side of the other end of the rotating pipe (5).

2. A spray device for suppressing dust in aggregate production according to claim 1, characterized in that: The distance between adjacent support tubes (4) is twice the length of the rotating tube (5), and the length of the rotating tube (5) is the same as the spray radius of the atomizing nozzle (6).

3. A spray device for suppressing dust in aggregate production according to claim 2, characterized in that: The support pipe (4) and the delivery pipe (3) are connected via a rotary joint (7).

4. A spray device for suppressing dust in aggregate production according to claim 3, characterized in that: A mounting plate is installed on the side wall of the conveying pipe (3), a motor (8) is installed on the mounting plate, and a first chain tooth (9) is installed on the output end of the motor (8).

5. A spray device for suppressing dust in aggregate production according to claim 4, characterized in that: The outer side of the support tube (4) is sleeved with a second chain tooth (10), and a plurality of the second chain teeth (10) are connected to the first chain teeth (9) by means of a chain (11).