Multi-tube type static mixer

By designing the splicing and positioning structure between the mixing blades of the static mixer, the problem of vane damage in the existing static mixer is solved, and the protection of the blade connection and the extension of the device service life is achieved.

CN222489635UActive Publication Date: 2025-02-18WEIHAI RISING SUN FILTER CO LTD

Patent Information

Application Number
CN202421299084.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-18
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The static mixing blades of existing static mixers are designed to be independent of each other and are easily damaged when facing impact, resulting in frequent replacement of blades, affecting the normal use of the device.

Method used

Design a multi-tube static mixer to achieve splicing and positioning of the blades by plugging the positioning rods and grooves between the connecting blocks and docking blocks of the mixing blades, and wrap the connection inside the docking blocks to enhance the connection of the blades. stability.

Benefits of technology

It effectively protects the connections of the mixed blades, reduces the risk of damage during impact, extends the service life of the blades, and improves the normal use rate of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222489635U_ABST
    Figure CN222489635U_ABST
Patent Text Reader

Abstract

The utility model discloses a multi-pipe type static mixer, and particularly relates to the field of static mixers, the multi-pipe type static mixer comprises a group of static mixer shells, the bottom of the group of static mixer shells is fixedly connected with a discharge pipeline, the top of the static mixer shells is fixedly connected with a cover body through a flange, and the top of the cover body is fixedly connected with an input pipe; and the interior of the static mixer shell is connected with a mixing assembly through a fixing mechanism. The connecting block of one mixing blade is inserted into the butt joint groove of the other mixing blade, and the positioning rod is inserted into the positioning groove, so that the two mixing blades are spliced, and the splicing effect of the two mixing blades can be achieved after the positioning rod is inserted into the positioning groove; after the butt joint block and the connecting block are connected in an inserted mode, the joint of the butt joint block and the connecting block is wrapped in the butt joint block, and therefore when mixed materials impact the surfaces of the mixing blades, the joint between the mixing blades is not prone to damage. Through the cooperation of the structures, the effect of protecting the joint of the mixing blades is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of static mixers, in particular to a multi-tube static mixer. Background Art

[0002] A static mixer is a highly efficient mixing device without moving parts. Its basic working mechanism is to use a mixing unit fixed in a tube to change the flow state of the fluid in the tube, so as to achieve good dispersion and sufficient mixing between different fluids. This device is widely used.

[0003] A Chinese patent discloses a static mixer with a publication number of CN220425035U, and the application date is 2023.06.29. The patented technology is provided with a fixing frame, an arc mounting plate, a first positioning rod, a second positioning rod, a static mixer blade, a first mounting block, a second mounting block, a positioning through-hole external thread and a fastening nut. The first positioning rod can be inserted into the positioning through-hole provided in the first mounting block, and the second positioning rod can be inserted into the positioning through-hole provided in the second mounting block. The static mixer blade and the fixing frame are limited and fixed to prevent the fixing frame from rotating, and multiple static mixer blades can be fixed on the fixing frame in sequence. After the static mixer blades are installed, the fastening nut is screwed into the external thread so that the fastening nut abuts against the static mixer blade. The multiple static mixer blades are fixed to the outside of the first positioning rod and the second positioning rod by using the arc mounting plate and the fastening nut, which is convenient for taking out together during cleaning and reducing the difficulty of disassembly. However, when the above device is in use, since the static mixing blades are designed to be independent of each other, the connection of the mixing blades is more easily damaged when facing impact, so that the mixing blades often need to be replaced, affecting the normal use of the device. Therefore, the present inventor provides a multi-tube static mixer to solve the problems raised in the above background technology. Summary of the invention

[0004] The utility model aims to provide a multi-tube static mixer to achieve the effect of protecting the connection of mixing blades.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A multi-tube static mixer comprises a group of static mixer housings, wherein the bottom of the group of static mixer housings is fixedly connected to a discharge pipe, the top of the static mixer housing is fixedly connected to a cover body via a flange, and the top of the cover body is fixedly connected to an input pipe; the interior of the static mixer housing is connected to a mixing assembly via a fixing mechanism, and is characterized in that the mixing assembly is mainly composed of a group of mixing blades, the mixing blades include threaded blades, the top of the threaded blades is provided with a connecting device, the bottom of the threaded blades is provided with a docking device, the connecting device includes a connecting block, the left side surface of the connecting block is provided with a pair of positioning grooves, the docking device includes a docking block fixed to the bottom of the threaded blade, and the right side of the docking block is provided with a docking groove.

[0007] As a further solution of the utility model: a fixing hole is opened on the top of the connecting block, a pair of positioning rods are fixedly connected to the right side of the inside of the docking groove, and a through hole is opened on the top of the docking block.

[0008] As a further solution of the utility model: the size of the docking groove is adapted to that of the connecting block, the position of the positioning rod corresponds to that of the positioning groove, and the position of the fixing hole corresponds to that of the through hole.

[0009] As a further solution of the utility model: the top surface of the docking block is designed to be arc-shaped and tilted downward from left to right.

[0010] As a further solution of the utility model: the fixing mechanism includes a fixing groove opened on one side of the inner shell of the static mixer, a guide rod is fixedly connected to the inner bottom side of the fixing groove, a pressure block is inserted into the top of the guide rod, and fixing bolts are threadedly connected to the left and right sides of the top of the pressure block.

[0011] As a further solution of the utility model: an acceleration box is arranged on the input pipe, and a high-speed generator is installed inside the acceleration box.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The multi-tube static mixer achieves the splicing of two mixing blades by inserting the connecting block of a mixing blade into the docking groove of another mixing blade and inserting the positioning rod into the interior of the positioning groove. When the positioning rod is plugged into the positioning groove, the splicing and positioning effect of the two mixing blades can be achieved. After the docking block and the connecting block are plugged, the connection between the two is wrapped inside the docking block, so that when the mixed material impacts the surface of the mixing blade, the connection between the mixing blades is not easily damaged. The combination of the above structure achieves the effect of protecting the connection of the mixing blades.

[0014] In addition, the multi-tube static mixer is prepared by taking out the pressing block, and then placing a group of spliced ​​mixing blades into the interior of the static mixer housing, and inserting the connection between the docking block and the connecting block into the fixing groove, and inserting the overlapping fixing hole and the through hole into the interior of the guide rod, thereby preventing the mixing blades from being disconnected, and then inserting the pressing block into the top of the fixing groove, and the pressing block abuts against the surface of the connecting block of the uppermost mixing blade, thereby achieving the positioning of the mixing blade group, and then rotating the fixing bolt, and after the fixing bolt is threadedly connected with the groove body pre-opened in the static mixer housing, the mixing blade is fixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of a multi-tube static mixer;

[0016] Figure 2 It is a schematic diagram of the internal structure of a static mixer housing in a multi-tube static mixer;

[0017] Figure 3 It is a schematic diagram of the local structure of a fixing mechanism in a multi-tube static mixer;

[0018] Figure 4 It is a schematic diagram of the structure of a mixing blade group in a multi-tube static mixer;

[0019] Figure 5 It is a schematic diagram of the three-dimensional structure of mixing blades in a multi-tube static mixer;

[0020] Figure 6 The present invention is a schematic diagram of the cross-sectional structure of the docking block and the connecting block in a multi-tube static mixer.

[0021] In the figure: 10, static mixer housing; 11, discharge pipe; 12, flange; 13, cover; 14, input pipe; 15, acceleration box; 20, mixing blade; 21, threaded blade; 22, connecting device; 221, connecting block; 222, fixing hole; 223, positioning groove; 23, docking device; 231, docking block; 232, docking groove; 233, through hole; 234, positioning rod; 30, fixing mechanism; 301, fixing groove; 302, guide rod; 303, pressure block; 304, fixing bolt. DETAILED DESCRIPTION

[0022] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0023] like Figure 1As shown, a multi-tube static mixer comprises a group of static mixer housings 10, the top of the static mixer housing 10 is fixedly connected to a cover 13 through a flange 12, and the top of the cover 13 is fixedly connected to an input pipe 14; the interior of the static mixer housing 10 is connected to a mixing assembly through a fixing mechanism 30, and the mixing assembly is mainly composed of a group of mixing blades 20. The bottom of a group of static mixer housings 10 is fixedly connected to a discharge pipe 11, and the effect of a multi-tube static mixer is achieved by connecting a group of static mixers in parallel.

[0024] Preferably, an acceleration box 15 is provided on the input pipe 14, and a high-speed generator is installed inside the acceleration box 15. When in use, the material is transported to the inside of the static mixer housing 10 through the input pipe 14, and when the material reaches the position of the acceleration box 15, it is accelerated by the high-speed generator and transported downward, thereby accelerating the speed of material mixing; after the material is mixed by the mixing assembly, it is discharged through the discharge pipe 11.

[0025] refer to Figure 2-6 The mixing blade 20 includes a threaded blade 21, a connecting device 22 is provided at the top of the threaded blade 21, and a docking device 23 is provided at the bottom of the threaded blade 21; when in use, the mixing blade 20 is connected to the docking device 23 of the lower mixing blade 20 through the connecting device 22 of the upper mixing blade 20 to achieve the effect of forming a mixing assembly. Due to the detachable design, a mixing blade 20 can be replaced after it is damaged.

[0026] Specifically, the connecting device 22 includes a connecting block 221 fixed to the top of the threaded blade 21, the connecting block 221 is gradually inclined downward from left to right, a pair of positioning grooves 223 are provided on the left surface of the connecting block 221, and a fixing hole 222 is provided on the top of the connecting block 221; the docking device 23 includes a docking block 231 fixed to the bottom of the threaded blade 21, a docking groove 232 is provided on the right side of the docking block 231, a pair of positioning rods 234 are fixedly connected to the right side of the inside of the docking groove 232, and a through hole 233 is provided on the top of the docking block 231.

[0027] Preferably, the size of the docking groove 232 matches that of the connecting block 221, the position of the positioning rod 234 corresponds to that of the positioning groove 223, and the position of the fixing hole 222 corresponds to that of the through hole 233; when in use, the connecting block 221 of a certain mixing blade 20 is inserted into the docking groove 232 of another mixing blade 20, and the positioning rod 234 is inserted into the interior of the positioning groove 223, so as to achieve the splicing of the two mixing blades 20, and when the positioning rod 234 is plugged into the positioning groove 223, the effect of splicing and positioning the two mixing blades 20 can be achieved, and after the docking block 231 and the connecting block 221 are plugged in, the connection between the two is wrapped inside the docking block 231, so that when the mixed material impacts the surface of the mixing blade 20, the connection between the mixing blades 20 is not easily damaged. After the connecting block 221 is plugged into the docking groove 232, the through hole 233 and the fixing hole 222 are overlapped in position.

[0028] Preferably, the top surface of the docking block 231 is in an arc-shaped design that slopes downward from left to right (not shown in the figure), which is adapted to the inclined surface of the threaded blade 21, so that the transition at the connection of the threaded blade 21 is more natural and there will be no jamming.

[0029] refer to Figure 2 , 3 The fixing mechanism 30 includes a fixing groove 301 opened in the upper left corner of the static mixer housing 10, a guide rod 302 is fixedly connected to the inner bottom side of the fixing groove 301, a pressure block 303 is inserted on the top of the guide rod 302, and fixing bolts 304 are threadedly connected on the left and right sides of the top of the pressure block 303.

[0030] When in use, the pressing block 303 is taken out, and then a group of spliced ​​mixing blades 20 are placed inside the static mixer housing 10, and the connection between the docking block 231 and the connecting block 221 is inserted into the fixing groove 301, and the overlapping fixing hole 222 and the through hole 233 are inserted into the inside of the guide rod 302, so as to prevent the mixing blades 20 from being disconnected, and then the pressing block 303 is inserted into the top of the fixing groove 301, and the pressing block 303 is abutted against the surface of the connecting block 221 of the top mixing blade 20, so as to achieve the positioning of the mixing blade 20 group, and then the fixing bolt 304 is turned, and the fixing bolt 304 is threadedly connected with the groove body pre-opened inside the static mixer housing 10, so as to achieve the effect of fixing the mixing blade 20. Similarly, the mixing blade 20 can be taken out for cleaning or replacement in the opposite way.

[0031] The working principle of the utility model is: when in use, the connecting block 221 of a certain mixing blade 20 is inserted into the docking groove 232 of another mixing blade 20, and the positioning rod 234 is inserted into the positioning groove 223, so as to achieve the splicing of the two mixing blades 20, and when the positioning rod 234 is plugged into the positioning groove 223, the effect of splicing and positioning the two mixing blades 20 can be achieved, and after the docking block 231 and the connecting block 221 are plugged, the connection between the two is wrapped inside the docking block 231, so that when the mixed material impacts the surface of the mixing blade 20, the connection between the mixing blades 20 is not easily damaged.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A multi-tube static mixer, comprising a group of static mixer housings (10), wherein a discharge pipe (11) is fixedly connected to the bottom of the group of static mixer housings (10), a cover (13) is fixedly connected to the top of the static mixer housings (10) via a flange (12), and an input pipe (14) is fixedly connected to the top of the cover (13); a mixing assembly is connected to the inside of the static mixer housings (10) via a fixing mechanism (30), characterized in that: The mixing assembly mainly comprises a group of mixing blades (20), wherein the mixing blades (20) comprise threaded blades (21), a connecting device (22) being provided at the top of the threaded blades (21), a docking device (23) being provided at the bottom of the threaded blades (21), the connecting device (22) comprising a connecting block (221), a pair of positioning grooves (223) being provided on the left side surface of the connecting block (221), and the docking device (23) comprising a docking block (231) fixed to the bottom of the threaded blades (21), a docking groove (232) being provided on the right side of the docking block (231).

2. A multi-tube static mixer according to claim 1, characterized in that: A fixing hole (222) is provided at the top of the connection block (221), a pair of positioning rods (234) are fixedly connected to the right side of the interior of the docking groove (232), and a through hole (233) is provided at the top of the docking block (231).

3. A multi-tube static mixer according to claim 2, characterized in that: The docking groove (232) is adapted to the size of the connecting block (221), the positioning rod (234) corresponds to the position of the positioning groove (223), and the fixing hole (222) corresponds to the position of the through hole (233).

4. A multi-tube static mixer according to claim 3, characterized in that: The top surface of the docking block (231) is designed to be arc-shaped and tilted downward from left to right.

5. A multi-tube static mixer according to claim 1, characterized in that: The fixing mechanism (30) comprises a fixing groove (301) formed on one side of the interior of the static mixer housing (10); a guide rod (302) is fixedly connected to the interior bottom side of the fixing groove (301); a pressing block (303) is inserted into the top of the guide rod (302); and fixing bolts (304) are threadedly connected to the left and right sides of the top of the pressing block (303).

6. A multi-tube static mixer according to claim 1, characterized in that: An acceleration box (15) is provided on the input pipe (14), and a high-speed generator is installed inside the acceleration box (15).

Citation Information

Patent Citations

  • Static mixer

    CN220425035U

Cited By

  • Static Mixer

    JP7731018B1