Novel disc granulator for producing and preparing organic fertilizer

By designing disassembly and assembly mechanisms and shock absorbing mechanisms in the disc granulator, the problem of inconvenient disassembly and cleaning of the disc is solved, convenient maintenance and vibration reduction of the equipment are achieved, and the service life of the equipment is extended.

CN222489941UActive Publication Date: 2025-02-18HUBEI FENG YI IND LTD CO
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Patent Information

Application Number
CN202421284254.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-18
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing disc granulator is not convenient for disassembly and cleaning, which affects subsequent use.

Method used

A new disc granulator for organic fertilizer production and preparation was designed. By setting up disassembly and assembly mechanisms and shock-absorbing mechanisms, the discs can be easily disassembled and cleaned, and the equipment vibration is reduced to achieve protective effect.

Benefits of technology

It realizes convenient disassembly and cleaning of the disc, prevents raw material residue from adhering, avoids corrosion, extends the service life of the equipment, and reduces equipment vibration through shock absorption mechanisms and protects the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222489941U_ABST
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Abstract

The utility model relates to the technical field of disc pelletizers, and discloses a novel disc pelletizer for organic fertilizer production and preparation, which comprises a base, a support seat arranged at the upper part of the base, a motor fixedly mounted at the upper part of the support seat through a mounting seat, and a first rotating shaft fixedly connected to the output end of the motor, the mounting frame is fixedly mounted on the upper portion of the supporting seat, the annular guide rail is rotationally connected to the right rear portion of the mounting frame through a bearing, the connecting plate is fixedly connected to the right side of the annular guide rail, the disc is arranged on the right side of the connecting plate, and the machining assembly is arranged on the upper portion of the base. A damping mechanism is arranged on the upper portion of the base, and the first rotating shaft is rotationally connected with the mounting frame through a bearing. According to the device, the problems that the disc is inconvenient to disassemble, so that the interior of the disc is inconvenient to clean manually, and the subsequent use is influenced are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of disc granulators, in particular to a novel disc granulator for producing and preparing organic fertilizers. Background Art

[0002] Disc granulator is a type of granulator. The disc of disc granulator is lined with high-strength fiberglass. It has the advantages of uniform granulation, high granulation rate, stable operation, durable equipment and long service life. It is an ideal granulation equipment. Disc granulator is usually required in the production and preparation process of organic fertilizer.

[0003] According to the disc granulator disclosed in patent publication number CN 218981470 U, the device reduces the workload of workers, increases the speed of taking out finished products, shortens the downtime of the disc granulator, and improves production efficiency; however, the device is not convenient for disassembling the disc, making it inconvenient to manually clean the inside thereof, which in turn affects subsequent use.

[0004] Therefore, we proposed a new disc granulator for the production and preparation of organic fertilizer to solve the problem. Utility Model Content

[0005] The purpose of the utility model is to provide a novel disc granulator for producing and preparing organic fertilizers, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel disc granulator for producing and preparing organic fertilizers, comprising a base;

[0007] A support seat arranged on the upper part of the base;

[0008] A motor fixedly mounted on the upper portion of the support base through a mounting base;

[0009] A first rotating shaft fixedly connected to an output end of the motor;

[0010] A mounting frame fixedly mounted on the upper portion of the support seat;

[0011] An annular guide rail rotatably connected to the right rear of the mounting frame through a bearing;

[0012] A connecting plate fixedly connected to the right side of the annular guide rail;

[0013] A disc arranged on the right side of the connecting plate;

[0014] And a processing assembly arranged on the upper part of the base, the processing assembly includes a disassembly and assembly mechanism arranged on the upper part of the base, a shock absorbing mechanism is arranged on the upper part of the base, the first rotating shaft is rotatably connected to the mounting frame through a bearing, and the right end of the first rotating shaft is fixedly connected to the connecting plate.

[0015] Preferably, the disassembly and assembly mechanism includes a mounting plate arranged on the right side of the connecting plate, a positioning hole is opened on the surface of the mounting plate, a mounting block is clamped in the positioning hole, a clamping hole is opened on one side of the mounting block, a positioning groove is opened on the right side of the mounting plate, a positioning block is clamped in the positioning groove, a telescopic rod is fixedly installed on the upper part of the connecting plate, the output end of the telescopic rod is fixedly connected to the connecting block, a first fixing block is fixedly connected to the left side of the mounting plate, a fixing plate is fixedly installed on the left side of the mounting plate, a clamping rod is movably connected to the fixing plate, one end of the clamping rod is fixedly connected to a pull rod, a first spring is fixedly connected to the inner side of the pull rod, a second fixing block is fixedly connected to the left side of the connecting plate, the second fixing block is rotatably connected to the second rotating shaft through a bearing, and the outer wall of the second rotating shaft is fixedly connected to the connecting rod.

[0016] Preferably, the shock absorbing mechanism includes an inner groove opened on the upper part of the base, a connecting column is sleeved inside the inner groove, a second spring is fixedly connected to the inner wall of the inner groove, and an installation groove is opened on the upper part of the base, and a damper is fixedly installed on the inner wall of the installation groove.

[0017] Preferably, the right side of the mounting block is fixedly connected to the disc, one end of the first spring is fixedly connected to the fixing plate, and the clamping rod is adapted to the clamping hole. Through the cooperation of the mounting block, the clamping hole, the fixing plate, the clamping rod, the pull rod and the first spring, it is convenient to manually disassemble the disc, thereby facilitating manual cleaning of the inside of the disc, preventing the inner wall of the disc from being stuck with raw material residues, thereby preventing corrosion to the disc, and facilitating subsequent use.

[0018] Preferably, the right side of the positioning block is fixedly connected to the disc, and the cooperation of the positioning groove and the positioning block can make the connection between the disc and the mounting plate more stable, thereby making the disc more stable during use.

[0019] Preferably, the connecting block is movably connected to the first fixed block through a pin, and one end of the connecting rod is fixedly connected to the mounting plate. Through the cooperation of the connecting block, the telescopic rod, the first fixed block, the second fixed block, the second rotating shaft and the connecting rod, the finished product after granulation can be poured out from the disc, thereby saving manpower.

[0020] Preferably, the top end of the connecting column is fixedly connected to the support seat, one end of the second spring is fixedly connected to the connecting column, and the top end of the damper is fixedly connected to the support seat. Through the cooperation of the connecting column, the second spring and the damper, a shock-absorbing effect can be achieved on the device, thereby achieving a protective effect on the device.

[0021] Preferably, there are four connecting columns, which are arranged in groups of two and are symmetrically distributed in the base.

[0022] The utility model provides a novel disc granulator for producing and preparing organic fertilizers. The novel disc granulator for producing and preparing organic fertilizers has the following beneficial effects:

[0023] (1) The novel disc granulator for producing and preparing organic fertilizers is provided with a disassembly and assembly mechanism. Under the action of the mounting block, the clamping hole, the fixing plate, the clamping rod, the pull rod and the first spring, the disc can be disassembled manually, thereby facilitating manual cleaning of the inside of the disc, preventing the inner wall of the disc from being adhered to raw material residues, thereby preventing the disc from being corroded, and facilitating subsequent use;

[0024] (2) The novel disc granulator for producing and preparing organic fertilizer can provide a shock absorbing mechanism, which can provide a shock absorbing effect on the device under the action of the connecting column, the second spring and the damper, thereby providing a protective effect on the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0026] Figure 2 This is a schematic diagram of the overall cross-sectional structure of the utility model;

[0027] Figure 3 This is a schematic diagram of the disassembly and assembly mechanism structure of the utility model;

[0028] Figure 4 This is a partial structural diagram of the disassembly and assembly mechanism of the utility model;

[0029] Figure 5 This is a schematic diagram of the structure of the shock absorbing mechanism of the utility model;

[0030] In the figure: 1. base; 2. support seat; 3. processing component; 31. disassembly and assembly mechanism; 311. mounting plate; 312. positioning hole; 313. mounting block; 314. snap-in hole; 315. positioning groove; 316. positioning block; 317. telescopic rod; 318. connecting block; 319. first fixed block; 3110. fixing plate; 3111. snap-in rod; 3112. pull rod; 3113. first spring; 3114. second fixed block; 3115. second rotating shaft; 3116. connecting rod; 32. shock absorbing mechanism; 321. inner groove; 322. connecting column; 323. second spring; 324. mounting groove; 325. damper; 4. motor; 5. mounting frame; 6. first rotating shaft; 7. annular guide rail; 8. connecting plate; 9. disc. DETAILED DESCRIPTION

[0031] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation methods of the utility model are now described with reference to the accompanying drawings.

[0032] Example 1

[0033] like Figure 1-5 As shown, the utility model provides a technical solution: a new disc granulator for the production and preparation of organic fertilizers, comprising a base 1, a support base 2 arranged on the upper part of the base 1, a motor 4 fixedly mounted on the upper part of the support base 2 through the mounting base, a first rotating shaft 6 fixedly connected to the output end of the motor 4, a mounting frame 5 fixedly mounted on the upper part of the support base 2, an annular guide rail 7 rotatably connected to the right rear of the mounting frame 5 through a bearing, a connecting plate 8 fixedly connected to the right side of the annular guide rail 7, a disc 9 arranged on the right side of the connecting plate 8, and a processing assembly 3 arranged on the upper part of the base 1, the processing assembly 3 comprises a disassembly and assembly mechanism 31 arranged on the upper part of the base 1, a shock absorbing mechanism 32 is arranged on the upper part of the base 1, the first rotating shaft 6 is rotatably connected to the mounting frame 5 through a bearing, the right end of the first rotating shaft 6 is fixedly connected to the connecting plate 8, the disassembly and assembly mechanism 31 comprises a mounting plate 311 arranged on the right side of the connecting plate 8, and the surface of the mounting plate 311 is provided with a A positioning hole 312 is provided, and a mounting block 313 is clamped on the positioning hole 312. A clamping hole 314 is provided on one side of the mounting block 313. A positioning groove 315 is provided on the right side of the mounting plate 311. A positioning block 316 is clamped on the positioning groove 315. A telescopic rod 317 is fixedly installed on the upper part of the connecting plate 8. A connecting block 318 is fixedly connected to the output end of the telescopic rod 317. A first fixed block 319 is fixedly connected to the left side of the mounting plate 311. A fixing plate 3110 is fixedly installed on the left side of the mounting plate 311. The fixing plate 3110 is movably connected to a clamping rod 3111. A pull rod 3112 is fixedly connected to one end of the clamping rod 3111. A first spring 3113 is fixedly connected to the inner side of the pull rod 3112. A second fixed block 3114 is fixedly connected to the left side of the connecting plate 8. The second fixed block 3114 is rotatably connected to a second rotating shaft 3115 through a bearing. A connecting rod 3116 is fixedly connected to the outer wall of the second rotating shaft 3115.

[0034] In this embodiment, the right side of the mounting block 313 is fixedly connected to the disc 9, one end of the first spring 3113 is fixedly connected to the fixing plate 3110, and the clamping rod 3111 is adapted to the clamping hole 314. Through the cooperation of the mounting block 313, the clamping hole 314, the fixing plate 3110, the clamping rod 3111, the pull rod 3112, and the first spring 3113, it is convenient to manually disassemble the disc 9, thereby facilitating manual cleaning of the inside of the disc 9, and preventing the inner wall of the disc 9 from being adhered to raw material residues, thereby causing corrosion to the disc 9, and thus facilitating subsequent use.

[0035] Furthermore, the right side of the positioning block 316 is fixedly connected to the disc 9. Through the cooperation of the positioning groove 315 and the positioning block 316, the connection relationship between the disc 9 and the mounting plate 311 can be made more stable, so that the disc 9 can be more stable during use.

[0036] Furthermore, the connecting block 318 is movably connected to the first fixed block 319 through a pin, and one end of the connecting rod 3116 is fixedly connected to the mounting plate 311. Through the cooperation of the connecting block 318, the telescopic rod 317, the first fixed block 319, the second fixed block 3114, the second rotating shaft 3115, and the connecting rod 3116, the finished granulated product can be poured out from the disc 9, thereby saving manpower.

[0037] When the device is in use, firstly, the raw material of organic fertilizer is manually added into the disc 9, then the motor 4 is manually started, and the first rotating shaft 6 is driven to rotate by the motor 4, and under the action of the annular guide rail 7, the connecting plate 8 can be rotated, and then the disc 9 arranged on the right side of the connecting plate 8 can be rotated, and the granulation operation can be performed. When the granulation is completed, the baffle arranged on one side of the disc 9 is manually opened, and then the connecting block 318 is driven to move to the right by manually controlling the telescopic rod 317. Since the connecting block 318 is movably connected to the first fixed block 319 through a pin, and the second rotating shaft 3 115. Under the action of the connecting rod 3116, the disc 9 can be rotated, and then the finished product in the disc 9 can be poured out without manual removal, thereby saving manpower. Furthermore, when the disc 9 needs to be disassembled, the pull rod 3112 is first pulled inward manually, so that the clamping rod 3111 can be moved inward, and then the clamping rod 3111 can be separated from the clamping hole 314, and then the disc 9 can be taken out to the right manually, so that it is convenient to manually clean the inside of the disc 9, which can prevent the inner wall of the disc 9 from being stuck with raw material residues, thereby preventing the disc 9 from being corroded.

[0038] Example 2

[0039] On the basis of Example 1, the preferred embodiment of the novel disc granulator for producing and preparing organic fertilizer provided by the utility model is as follows Figures 1 to 5 As shown: the shock absorbing mechanism 32 includes an inner groove 321 opened on the upper part of the base 1, a connecting column 322 is sleeved inside the inner groove 321, a second spring 323 is fixedly connected to the inner wall of the inner groove 321, and an installation groove 324 is opened on the upper part of the base 1, and a damper 325 is fixedly installed on the inner wall of the installation groove 324.

[0040] In this embodiment, the top end of the connecting column 322 is fixedly connected to the support seat 2, one end of the second spring 323 is fixedly connected to the connecting column 322, and the top end of the damper 325 is fixedly connected to the support seat 2. Through the cooperation of the connecting column 322, the second spring 323, and the damper 325, a shock-absorbing effect can be achieved on the device, thereby achieving a protective effect on the device.

[0041] Furthermore, there are four connecting posts 322 , which are arranged in groups of two and symmetrically distributed in the base 1 .

[0042] When vibration is generated during the operation of the device, under the action of the connecting column 322, the support seat 2 can be reciprocated on the upper part of the base 1, so that the connecting column 322 and the inner groove 321 can move relative to each other, so that the second spring 323 can be deformed. Under the action of the elastic force of the second spring 323, a buffering effect can be achieved. At the same time, when the support seat 2 reciprocates on the upper part of the base 1, under the action of the damper 325, the elastic potential energy generated by the second spring 323 in the buffering process is reduced, thereby achieving a shock absorbing effect, thereby preventing the vibration generated during the operation of the device from causing damage to the device parts, and thus protecting the device.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel disc granulator for producing and preparing organic fertilizers, comprising a base (1); A support base (2) arranged on the upper part of the base (1); A motor (4) fixedly mounted on the upper portion of the support base (2) via a mounting base; A first rotating shaft (6) fixedly connected to the output end of the motor (4); A mounting frame (5) fixedly mounted on the upper portion of the support seat (2); An annular guide rail (7) rotatably connected to the right rear of the mounting frame (5) via a bearing; A connecting plate (8) fixedly connected to the right side of the annular guide rail (7); A disc (9) arranged on the right side of the connecting plate (8); and a processing assembly (3) arranged on the upper part of the base (1), characterized in that: The processing assembly (3) comprises a disassembly and assembly mechanism (31) arranged on the upper part of the base (1); a shock absorbing mechanism (32) is arranged on the upper part of the base (1); the first rotating shaft (6) is rotatably connected to the mounting frame (5) via a bearing; and the right end of the first rotating shaft (6) is fixedly connected to the connecting plate (8).

2. The novel disc granulator for producing organic fertilizer according to claim 1, characterized in that: The disassembly and assembly mechanism (31) comprises a mounting plate (311) arranged on the right side of the connecting plate (8); a positioning hole (312) is provided on the surface of the mounting plate (311); a mounting block (313) is clamped to the positioning hole (312); a clamping hole (314) is provided on one side of the mounting block (313); a positioning groove (315) is provided on the right side of the mounting plate (311); a positioning block (316) is clamped to the positioning groove (315); a telescopic rod (317) is fixedly installed on the upper part of the connecting plate (8); an output end of the telescopic rod (317) is fixedly connected to a connecting block (318); and a left side of the mounting plate (311) is fixedly connected to the mounting block (319). A first fixed block (319) is fixedly connected to the connecting plate (8); a fixed plate (3110) is fixedly installed on the left side of the mounting plate (311); the fixed plate (3110) is movably connected to a clamping rod (3111); one end of the clamping rod (3111) is fixedly connected to a pull rod (3112); the inner side of the pull rod (3112) is fixedly connected to a first spring (3113); a second fixed block (3114) is fixedly connected to the left side of the connecting plate (8); the second fixed block (3114) is rotatably connected to a second rotating shaft (3115) via a bearing; the outer wall of the second rotating shaft (3115) is fixedly connected to a connecting rod (3116).

3. The novel disc granulator for producing and preparing organic fertilizer according to claim 1, characterized in that: The shock absorbing mechanism (32) comprises an inner groove (321) provided on the upper part of the base (1), a connecting column (322) being sleeved inside the inner groove (321), a second spring (323) being fixedly connected to the inner wall of the inner groove (321), a mounting groove (324) being provided on the upper part of the base (1), a damper (325) being fixedly installed on the inner wall of the mounting groove (324).

4. A novel disc granulator for producing and preparing organic fertilizer according to claim 2, characterized in that: The right side of the mounting block (313) is fixedly connected to the disc (9), one end of the first spring (3113) is fixedly connected to the fixing plate (3110), and the clamping rod (3111) is adapted to the clamping hole (314).

5. A novel disc granulator for producing and preparing organic fertilizer according to claim 2, characterized in that: The right side of the positioning block (316) is fixedly connected to the disc (9).

6. The novel disc granulator for producing and preparing organic fertilizer according to claim 2, characterized in that: The connecting block (318) is movably connected to the first fixed block (319) via a pin, and one end of the connecting rod (3116) is fixedly connected to the mounting plate (311).

7. The novel disc granulator for producing and preparing organic fertilizer according to claim 3, characterized in that: The top end of the connecting column (322) is fixedly connected to the support seat (2), one end of the second spring (323) is fixedly connected to the connecting column (322), and the top end of the damper (325) is fixedly connected to the support seat (2).

8. The novel disc granulator for producing and preparing organic fertilizer according to claim 3, characterized in that: There are four connecting posts (322), which are arranged in groups of two and are symmetrically distributed inside the base (1).

Citation Information

Patent Citations

  • Disc granulator

    CN218981470U