Material box of lithium battery coating film coating machine

By adopting a clamp-type installation and a combination of multiple sensors in the lithium battery coating box, the coating unevenness caused by the change in the scraper thickness is solved, and more efficient coating uniformity and consistency are achieved.

CN222490802UActive Publication Date: 2025-02-18SHANXI HOUSHENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421129535.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-18
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

During the lithium battery coating process, friction between the scraper and the anilox roller causes the scraper thickness to change, affecting the uniformity and consistency of the coating thickness.

Method used

A lithium battery coated film coating machine material box is designed, adopting a ply-type equalizing scraper installation method, combining spring ply, scraper limit block, strain sensor, thrust spring and adjustment rotor column to achieve convenient disassembly and assembly of scrapers. and real-time pressure monitoring.

Benefits of technology

It improves the convenience of disassembly and assembles the uniform scraper, ensures that the scraper is close to the anilox roller, improves the uniformity and consistency of the coating, and adjusts the coating thickness in time through the strain sensor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coating machines, and discloses a lithium battery coating film coating machine material box, a material uniformizing scraper is installed on the side of a material box main body in an overturning and clamping mode through a spring clamping plate, the spring clamping plate is matched with a scraper limiting block to clamp and install the material uniformizing scraper, complicated bolt disassembly and assembly are not needed when the scraper is replaced, and the material uniformizing scraper is convenient to replace. A large amount of bolt dismounting and replacing time can be saved, an adjusting rotary column and a thrust spring are arranged on the rear portion of the material uniformizing scraper, elastic pre-tightening force is provided for the material uniformizing scraper through the thrust spring, it is ensured that the material uniformizing scraper can be tightly attached to the anilox roller when working, and the material scraping uniformity of the material uniformizing scraper can be improved; the pressure condition between the material uniformizing scraper and the anilox roller can be displayed in real time through the strain sensor, and the adjusting rotary column is matched with the screwing adjustment of the abutting force of the thrust spring, so that the field can be timely guided to adjust the coating thickness, and the uniformity and consistency of the coating thickness are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating machines, in particular to a material box of a lithium battery coating film coating machine. Background Art

[0002] Coating is one of the most important process flows of lithium-ion batteries. Coating is to evenly apply the positive electrode slurry or negative electrode slurry required for the manufacture of lithium-ion batteries to the substrate. Ceramic coated diaphragms are generally used in the field of high-end lithium batteries, which have high requirements on the uniformity of the coated diaphragms and coatings.

[0003] The coating thickness is essentially affected by the anilox roller and the scraper at the coating head. As an important working part on the upper part of the material box, the scraper will constantly rub against the anilox roller during use. When the scraper is worn to a certain extent, the thickness of the scraper will change. The scraper and the anilox roller have an initial position and deformation after being attached. When the thickness of the scraper changes, the overall deformation of the scraper and the angle between the scraper and the anilox roller change, resulting in changes in the coating thickness. For this reason, a lithium battery coating film coating machine material box is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a material box for a lithium battery coating film coating machine to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a material box of a lithium battery coating film coating machine, comprising a material box body, the upper part of which is provided with a material-distributing scraper and a spring clamp, and the material-distributing scraper is installed on the side of the material box body by flipping and clamping the spring clamp;

[0006] A scraper limit block is arranged on the side of the material box body, the material balancing scraper is installed by means of the scraper limit block, a strain sensor is arranged at the lower part of the scraper limit block, a thrust spring is installed against the rear side of the material balancing scraper, and an adjusting rotary column is arranged at the rear of the thrust spring.

[0007] Preferably, the strain sensors are provided in plurality, sensor mounting grooves are provided on both sides of the material box body, the sensor mounting grooves are adapted to the strain sensors, several strain sensors are symmetrically and evenly embedded in the inner side of the sensor mounting grooves, and wiring grooves are provided on the sides of the sensor mounting grooves.

[0008] Preferably, the scraper limit blocks are provided in plurality, and several of the scraper limit blocks are evenly and equidistantly fixed on the upper part of the material box body, and a limiting slot is provided on the upper part of the material equalizing scraper, and the limiting slot is adapted to the scraper limit block, and the scraper limit block is movably engaged in the inner side of the limiting slot.

[0009] Preferably, a driving torsion spring is provided at the end of the spring clamp, and the spring clamp is flipped and installed on the side of the material box body under the drive of the driving torsion spring.

[0010] Preferably, both sides of the spring clamp are provided with clamping block, the clamping block is slidably and telescopically installed in the slide groove arranged on the side of the material box body, the clamping block is engaged with the groove on the side of the spring clamp, the upper part of the side of the clamping block is provided with a pushing slope, the end of the clamping block is abutted against a return spring, and a clamping block is fixed on the top of the clamping block.

[0011] Preferably, the sides of the material box body are evenly provided with adjusting screw holes, the number of the adjusting screw holes corresponds to the number of the adjusting screw posts, and the adjusting screw posts are threadedly installed inside the adjusting screw holes.

[0012] Preferably, the thrust spring is fixedly connected to the end of the adjusting screw, and the movable side of the thrust spring is in contact with the rear side of the material balancing scraper.

[0013] Preferably, both sides of the material box body are provided with foam installation grooves, and the inside of the foam installation grooves is fixedly embedded with blocking foam, and the side of the material-distributing scraper is pressed down and fits against the upper side of the blocking foam.

[0014] Compared with the prior art, the utility model adopts the above technical solution and has the following technical effects:

[0015] The material box adopts a clamping plate installation method for the material leveling scraper, and uses a spring clamp to cooperate with a scraper limit block to clamp and install the material leveling scraper. When replacing the scraper, there is no need to perform complicated bolt disassembly and assembly, which can save a lot of bolt disassembly and replacement time, greatly improving the convenience of disassembly and assembly of the material leveling scraper, and an adjusting screw and a thrust spring are provided at the rear of the material leveling scraper. The thrust spring provides elastic pre-tightening force for the material leveling scraper to ensure that the material leveling scraper can be close to the anilox roller when working, which can improve the scraping uniformity of the material leveling scraper, and a strain sensor is provided on the installation side of the material leveling scraper. The strain sensor can display the pressure between the material leveling scraper and the anilox roller in real time, thereby monitoring the uniformity and consistency of the pressure between the material leveling scraper and the anilox roller, and the adjustment of the thrust spring by the adjusting screw can timely guide the on-site adjustment of the coating thickness, thereby ensuring the uniformity and consistency of the coating thickness. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the overall front structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall rear structure of the utility model;

[0019] Figure 3 For the utility model Figure 2 Schematic diagram of the structure of the middle A area;

[0020] Figure 4 It is a schematic diagram of the overall split structure of the utility model;

[0021] Figure 5 For the utility model Figure 4 Schematic diagram of the structure of the middle B area;

[0022] Figure 6 It is a schematic diagram of the structure of the end portion of the material leveling scraper of the utility model.

[0023] Explanation of the reference numerals in the accompanying drawings: 1. Material box body; 2. Material equalizing scraper; 3. Spring clamp; 4. Strain sensor; 5. Sensor mounting slot; 6. Scraper limit block; 7. Limit slot hole; 8. Driving torsion spring; 9. Clamp clamping block; 10. Clamp block and shift block; 11. Adjusting screw hole; 12. Adjusting rotary column; 13. Thrust spring; 14. Foam mounting slot; 15. Material blocking foam. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.

[0026] Example

[0027] See also Figure 1-6 The utility model provides a technical solution: a material box for a lithium battery coating film coating machine, comprising a material box body 1, in order to detect the scraping force of a material averaging scraper 2, a strain sensor 4 is arranged at the lower part of a scraper limit block 6, and a plurality of strain sensors 4 are arranged. In order to facilitate the installation of the strain sensor 4, as shown in the attached Figure 5 As shown, sensor mounting grooves 5 are provided on both sides of the material box body 1, and the sensor mounting grooves 5 are adapted to the strain sensors 4. A plurality of strain sensors 4 are symmetrically and evenly embedded and installed on the inner side of the sensor mounting grooves 5. Figure 5 As shown, after installation, the edge of the strain sensor 4 slightly exceeds the edge of the sensor mounting slot 5, so that the material leveling scraper 2 can apply pressure to the upper part of the strain sensor 4 to ensure the accuracy of pressure detection. The strain sensor 4 can display the pressure between the material leveling scraper 2 and the anilox roller in real time, thereby monitoring the uniformity and consistency of the pressure between the material leveling scraper 2 and the anilox roller. By adjusting the screwing adjustment of the thrust spring 13 by the adjusting screw 12, the coating thickness can be adjusted on site in a timely manner, thereby ensuring the uniformity and consistency of the coating thickness. In order to facilitate the wiring installation of the strain sensor 4, a wiring groove is provided on the side of the sensor mounting slot 5.

[0028] In order to perform the scraping operation, a material-distributing scraper 2 and a spring clamp 3 are provided on the upper part of the material box body 1. In order to facilitate the fitting and installation of the material-distributing scraper 2, a scraper limit block 6 is provided on the side of the material box body 1. Figure 4As shown, a plurality of scraper limit blocks 6 are provided, and several scraper limit blocks 6 are evenly fixed at an equal distance on the upper part of the material box body 1. A limit slot 7 is provided on the upper part of the material balancing scraper 2. The limit slot 7 is adapted to the scraper limit block 6. The limit slot 7 is in the shape of a long strip. The scraper limit block 6 is movably fitted in the inner side of the limit slot 7 and can perform a slight sliding movement under the push of the thrust spring 13. In order to facilitate the thrust adjustment of the material balancing scraper 2, a thrust spring 13 is installed on the rear side of the material balancing scraper 2, and an adjustment spring 13 is provided at the rear of the thrust spring 13. The screw pin 12 is provided with adjusting screw holes 11 evenly on the side of the material box body 1 to facilitate the installation of the adjusting screw pin 12. The number of the adjusting screw holes 11 corresponds to that of the adjusting screw pins 12. The adjusting screw pin 12 is threadedly installed inside the adjusting screw holes 11. The thrust spring 13 is fixedly connected to the end of the adjusting screw pin 12. The movable side of the thrust spring 13 is in contact with the rear side of the material leveling scraper 2. The thrust spring 13 provides an elastic pre-tightening force to the material leveling scraper 2, ensuring that the material leveling scraper 2 can be close to the anilox roller when working, thereby improving the scraping uniformity of the material leveling scraper 2.

[0029] In order to provide a flipping and clamping force for the material-leveling scraper 2, a driving torsion spring 8 is arranged at the end of the spring clamp 3. The spring clamp 3 is flipped and installed on the side of the material box body 1 under the drive of the driving torsion spring 8. The material-leveling scraper 2 is flipped and clamped and installed on the side of the material box body 1 by the spring clamp 3. A clamp-type installation method is adopted, and the spring clamp 3 is used in conjunction with the scraper limit block 6 to clamp and install the material-leveling scraper 2. When replacing the scraper, there is no need to perform complicated bolt disassembly and assembly, which can save a lot of bolt disassembly and replacement time, and greatly improves the convenience of disassembly and assembly of the material-leveling scraper 2.

[0030] In order to reinforce the spring clamp 3, as shown in the attached Figure 3 As shown, a clamping plate clamping block 9 is provided on both sides of the spring clamping plate 3, and the clamping plate clamping block 9 is slidably and telescopically installed in the sliding groove set on the side of the material box body 1. The clamping plate clamping block 9 is engaged with the notch on the side of the spring clamping plate 3, and the spring clamping plate 3 after closing can be further clamped and limited. In order to facilitate the rebound and reset of the clamping plate clamping block 9, a return spring is installed at the end of the clamping plate clamping block 9. In order to facilitate the flipping and clamping of the spring clamping plate 3 and the clamping plate clamping block 9, a pushing inclined surface is provided on the upper part of the side of the clamping plate clamping block 9. When the spring clamping plate 3 is flipped and closed, the side of the spring clamping plate 3 contacts the pushing inclined surface on the upper side of the clamping plate clamping block 9, and the clamping plate clamping block 9 is retracted into the notch on the side of the material box body 1 by pushing. In order to facilitate the displacement and retraction of the clamping plate clamping block 9, a clamping block shifting block 10 is fixed on the upper part of the clamping plate clamping block 9.

[0031] In order to facilitate the positioning and installation of the plugging foam 15, as shown in the attached Figure 4As shown, foam installation grooves 14 are provided on both sides of the material box body 1. In order to be embedded with the foam installation grooves 14, an embedding protrusion is provided at the lower part of the blocking foam 15. The blocking foam 15 is embedded in the inside of the foam installation groove 14 through the embedding protrusion. In order to facilitate the fixed installation of the blocking foam 15, fastening screw holes are provided on both sides of the blocking foam 15. In order to fit and seal with the anilox roller, an arc-shaped The slot is a slot in which the edge of the material-distributing scraper 2 is pressed down to fit the upper edge of the blocking foam 15 after installation. After the material-distributing scraper 2 is installed, the edge of the material-distributing scraper 2 will extend beyond the edge of the spring clamp 3, but will not extend beyond the edge of the arc-shaped slot of the blocking foam 15. In this way, when the material box body 1 is against the anilox roller, the material-distributing scraper 2 in the middle part will fit with the anilox roller to scrape the material, and the blocking foam 15 and the material-distributing scraper 2 at the edge will fit tightly with the anilox roller to ensure that the edge of the material box body 1 does not leak material.

[0032] Working principle or structural principle, before installation, first install the two blocking foams 15 in the foam installation grooves 14 set on the side of the feed box body 1 by engaging them in sequence, and then tighten and limit the two sides of the blocking foam 15 by bolts to complete the installation operation of the blocking foam 15, and then install the material-leveling scraper 2, keep the spring clamp 3 in an open state, and engage the rear part of the material-leveling scraper 2 in the engaging groove on the side of the feed box body 1, so that the rear part of the material-leveling scraper 2 is against the thrust spring 13, and then align the limiting slot hole 7 on the upper part of the material-leveling scraper 2 with the scraper limiting block 6 on the side of the material box body 1, through The material-leveling scraper 2 is installed in the embedded groove on the side of the feed box body 1, and then the spring clamp plate 3 is flipped and closed. When the spring clamp plate 3 is flipped and closed, the side of the spring clamp plate 3 contacts the inclined surface on the upper side of the clamp plate clamping block 9, and the clamp plate clamping block 9 is retracted into the groove on the side of the feed box body 1 by pushing. Then, the clamp plate clamping block 9 rebounds and resets to clamp and limit the upper side of the spring clamp plate 3, completing the installation operation of the material-leveling scraper 2. Similarly, when disassembling, it is only necessary to move the clamping block 10 on the side of the clamp plate clamping block 9 to retract the clamp plate clamping block 9, and then pull up and flip the spring clamp plate 3 to complete the disassembly operation of the material-leveling scraper 2;

[0033] When the scraper is in use, the thrust spring 13 pushes the material-leveling scraper 2 close to the anilox roller to complete the scraping operation. At the same time, the working state of the material-leveling scraper 2 can be monitored in real time through the pressure signal fed back by the strain sensor 4, and the pressure signal fed back by the strain sensor 4 can be used as a reference for adjusting the material-leveling scraper 2. Then, the clamping force of the thrust spring 13 is controlled and adjusted by turning the adjusting screw 12 according to the signal reference to ensure that the material-leveling scraper 2 is in the best working state.

[0034] In summary, the material box adopts a clamping plate installation method for the material leveling scraper 2, and uses a spring clamping plate 3 to cooperate with the scraper limit block 6 to clamp and install the material leveling scraper 2. When replacing the scraper, there is no need to perform complicated bolt disassembly and assembly, which can save a lot of bolt replacement time, greatly improving the convenience of disassembly and assembly of the material leveling scraper 2, and an adjusting screw column 12 and a thrust spring 13 are provided at the rear of the material leveling scraper 2. The thrust spring 13 provides an elastic pre-tightening force for the material leveling scraper 2 to ensure that the material leveling scraper 2 can be tightly attached to the anilox roller when working, which can improve the scraping uniformity of the material leveling scraper 2, and a strain sensor 4 is provided on the installation side of the material leveling scraper 2. The strain sensor 4 can display the pressure between the material leveling scraper 2 and the anilox roller in real time, thereby monitoring the uniformity and consistency of the pressure between the material leveling scraper 2 and the anilox roller, and cooperating with the adjusting screw column 12 to adjust the thrust of the thrust spring 13, it can timely guide the on-site adjustment of the coating thickness, thereby ensuring the uniformity and consistency of the coating thickness.

[0035] Those skilled in the art will appreciate that the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways, even if such combinations and / or combinations are not explicitly described in the present invention. In particular, the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways without departing from the spirit and teachings of the present invention. All of these combinations and / or combinations fall within the scope of the present invention.

Claims

1. A material box for a lithium battery coating film coating machine, comprising a material box body (1), characterized in that: The upper part of the material box body (1) is provided with a material distribution scraper (2) and a spring clamp (3), and the material distribution scraper (2) is mounted on the side of the material box body (1) by turning over and clamping the spring clamp (3); A scraper limit block (6) is arranged on the side of the material box body (1), the material-distributing scraper (2) is installed by being embedded in the scraper limit block (6), a strain sensor (4) is arranged at the bottom of the scraper limit block (6), a thrust spring (13) is installed at the rear side of the material-distributing scraper (2), and an adjusting rotary column (12) is arranged at the rear of the thrust spring (13).

2. A lithium battery coating film coating machine material box according to claim 1, characterized in that: A plurality of strain sensors (4) are provided, and sensor mounting grooves (5) are provided on both sides of the material box body (1). The sensor mounting grooves (5) are adapted to the strain sensors (4), and a plurality of strain sensors (4) are symmetrically and evenly embedded and installed on the inner side of the sensor mounting grooves (5). A wiring groove is provided on the side of the sensor mounting grooves (5).

3. A lithium battery coating film coating machine material box according to claim 2, characterized in that: A plurality of the scraper limit blocks (6) are provided, and a plurality of the scraper limit blocks (6) are evenly fixed at equal distances on the upper part of the material box body (1). A limit slot hole (7) is provided on the upper part of the material-distributing scraper (2), and the limit slot hole (7) is adapted to the scraper limit block (6). The scraper limit block (6) is movably engaged with the inner side of the limit slot hole (7).

4. A lithium battery coating film coating machine material box according to claim 3, characterized in that: A driving torsion spring (8) is provided at the end of the spring clamp (3), and the spring clamp (3) is flipped and installed on the side of the material box body (1) under the drive of the driving torsion spring (8).

5. A lithium battery coating film coating machine material box according to claim 4, characterized in that: Both sides of the spring clamp (3) are provided with clamping plate clamping blocks (9), and the clamping plate clamping blocks (9) are slidably and telescopically installed in the sliding grooves arranged on the side of the material box body (1). The clamping plate clamping blocks (9) are engaged and clamped with the grooves on the side of the spring clamp (3), and the upper part of the side of the clamping plate clamping block (9) is provided with a pushing inclined surface, and the end of the clamping plate clamping block (9) is installed to resist the return spring, and the top of the clamping plate clamping block (9) is fixed with a clamping block (10).

6. A material box for a lithium battery coating film coater according to claim 1, characterized in that: The sides of the material box body (1) are evenly provided with adjusting screw holes (11), the number of the adjusting screw holes (11) corresponds to the number of the adjusting screw posts (12), and the adjusting screw posts (12) are threadedly installed inside the adjusting screw holes (11).

7. A lithium battery coating film coating machine material box according to claim 6, characterized in that: The thrust spring (13) is fixedly connected to the end of the adjusting screw column (12), and the movable side of the thrust spring (13) is in contact with the rear side of the material-leveling scraper (2).

8. A material box for a lithium battery coating film coater according to claim 1, characterized in that: Both sides of the material box body (1) are provided with foam installation grooves (14), and the inside of the foam installation grooves (14) is fixedly embedded with blocking foam (15), and the side of the material distribution scraper (2) is pressed down to fit the upper side of the blocking foam (15).