Nickel slag collecting device after nickel strip surface treatment

By designing the cleaning and configuration mechanism of the nickel slag collection device after nickel belt surface treatment, the problem of residual slag on the nickel belt surface is solved, the flatness and product quality of the nickel belt surface are improved, and the movement of the automated collection box is carried out. Improves production efficiency and cleaning convenience.

CN222491128UActive Publication Date: 2025-02-18YANCHENG HUILITE ELECTRICAL MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421072327.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-02-18
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

After the surface treatment of existing nickel belts, the residual debris cannot be effectively cleaned, resulting in uneven surfaces and defects of the nickel belts, affecting product quality, and the debris will clog the equipment, causing failure or damage, affecting production efficiency and cost.

Method used

A nickel slag collection device after nickel tape surface treatment is designed, including a cleaning mechanism and a configuration mechanism. The cleaning mechanism drives the cleaning brush to rotate through the belt transmission to clean up the slag on the nickel belt; the configuration mechanism drives the push plate to move through the hydraulic cylinder, so that the slag flows out through the discharge port and is collected in the collection box.

Benefits of technology

Effectively prevent residual debris from adhering to the nickel belt, ensure the flatness of the nickel belt surface, avoid defects, improve product quality and production efficiency, and save manpower and improve cleaning efficiency through the movement of the automated collection box.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a nickel slag collecting device after nickel strip surface treatment, and relates to the technical field of nickel slag collection. The device comprises a plurality of supporting legs and a collecting tank fixedly connected to the tops of the supporting legs, a cleaning mechanism and a configuration mechanism are arranged on the supporting legs, the cleaning mechanism comprises a supporting frame fixedly connected to the top of the collecting tank, a motor is fixedly connected to the right side of the supporting frame, a first rotating shaft is fixedly connected to an output shaft of the motor, and a second rotating shaft is fixedly connected to the right side of the supporting frame. The first rotating shaft penetrates through the supporting frame and is rotationally connected with the supporting frame. The cleaning mechanism is arranged, when a belt pulley rotates, a rotating rod and a first rotating shaft can rotate synchronously through transmission of a belt, at the moment, the rotating rod rotates to drive a cleaning brush to rotate, the passing nickel strap can be cleaned, through the step, residual disintegrating slag can be prevented from being attached to the nickel strap, and therefore the flatness of the surface of the nickel strap is guaranteed, and the quality of the nickel strap is improved. And flaws are avoided, so that the product quality and the production efficiency are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of nickel slag collection, in particular to a device for collecting nickel slag after surface treatment of a nickel strip. Background Art

[0002] In the related technology, a nickel slag collection device after surface treatment of a nickel strip is disclosed with publication number CN117181586A, which includes a guide plate, a rotating shaft, a side baffle, a main baffle, a spring and a convex strip. The guide plate is installed on both sides of the upper end of the hopper, the rotating shaft is hinged to the lower end of the guide plate, the side baffle swings at the lower end of the rotating shaft, the main baffle is in the middle of the hopper, the spring is elastically connected to the upper end of the main baffle, and the convex strip is at the lower end of the spring.

[0003] The existing device does not clean the residual debris during the nickel strip winding process, which will cause the debris to adhere to the nickel strip, resulting in an uneven surface and defects on the nickel strip, thereby affecting the quality of the product. At the same time, the residual debris will also clog the equipment or mechanical parts, causing equipment failure or damage, thereby affecting production efficiency and cost. Utility Model Content

[0004] The purpose of the utility model is to provide a device for collecting nickel slag after surface treatment of a nickel strip, which solves the problem that if the residual slag is not cleaned, the slag will adhere to the nickel strip, resulting in an uneven surface and defects on the nickel strip, thereby affecting the quality of the product. At the same time, the residual slag will also clog equipment or mechanical parts, causing equipment failure or damage, thereby affecting production efficiency and cost issues.

[0005] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

[0006] The utility model is a nickel slag collection device after surface treatment of a nickel strip, comprising a plurality of legs and a collection trough fixedly connected to the top of the plurality of legs, wherein a cleaning mechanism and a configuration mechanism are arranged on the legs;

[0007] The cleaning mechanism includes a support frame fixedly connected to the top of the collecting tank, the right side of the support frame is fixedly connected to a motor, a rotating shaft 1 is fixedly connected to the output shaft of the motor, the rotating shaft 1 passes through the support frame and is rotatably connected to the support frame, and a winding roller is fixedly sleeved on the outer wall of the rotating shaft 1.

[0008] Furthermore, two guide rollers 1 are rotatably connected to the support frame, a nickel strip is wound on the outer wall of the winding roller, and the outer walls of the two guide rollers 1 are in contact with the nickel strip.

[0009] Furthermore, a rotating rod is rotatably connected to the support frame, the left end of the rotating rod extends outside the support frame, a cleaning brush is fixedly sleeved on the outer wall of the rotating rod, and pulleys are fixedly sleeved on the outer walls of the rotating shaft and the rotating rod, and belts are wrapped around the outer walls of the two pulleys.

[0010] Furthermore, a strip rod is fixedly connected to the support frame, two dampers are fixedly connected to the bottom of the strip rod, the bottom ends of the two dampers are fixedly connected to fixed blocks, and springs are wound on the outer walls of the two dampers.

[0011] Furthermore, one end of the two springs is fixedly connected to two fixed blocks, and the other end of the two springs is fixedly connected to the strip rod. The two fixed blocks are rotatably connected to a guide roller 2, and the outer wall of the guide roller 2 is in contact with the nickel strip.

[0012] Furthermore, the configuration mechanism includes a hydraulic cylinder fixedly connected to the inside of the collecting tank, a push plate fixedly connected to the output shaft of the hydraulic cylinder, the bottom of the push plate contacts the inner wall of the collecting tank, and a discharge port is opened at the bottom of the collecting tank.

[0013] Furthermore, a collecting box is provided at the bottom of the collecting tank, and the collecting box is adapted to the material discharge port.

[0014] Furthermore, a plurality of moving wheels are rotatably connected to the bottom of the collection box, and a push handle is fixedly connected to the back of the collection box.

[0015] The utility model has the following beneficial effects:

[0016] (1) The utility model provides a cleaning mechanism. When the pulley rotates, the belt is driven to cause the rotating rod and the rotating shaft to rotate synchronously. At this time, the rotation of the rotating rod drives the cleaning brush to rotate, so as to clean the nickel strip passing through. Through this step, residual debris can be prevented from adhering to the nickel strip, thereby ensuring the flatness of the nickel strip surface, avoiding the generation of defects, and thus improving the product quality and production efficiency.

[0017] (2) The utility model sets up a configuration mechanism so that the cleaned debris will fall into the collection trough. At the same time, the hydraulic cylinder can be started, which will drive the push plate to move left and right, so that the debris in the collection trough will flow out through the discharge port at the bottom of the collection trough. In this way, the debris will be collected in the collection box. When the collection box is full of debris, the push handle can be pulled outward so that the multiple moving wheels at the bottom of the collection box can drive the collection box to move. This setting can save manpower and make the cleaning of the collection box more convenient and efficient.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the overall structure of the overall cleaning mechanism of the utility model;

[0022] Figure 3 The internal structure diagram of the overall cleaning mechanism of the utility model is shown in FIG.

[0023] Figure 4 For this utility model Figure 3 A is a partial enlarged schematic diagram;

[0024] Figure 5 For this utility model Figure 2 A partial enlarged schematic diagram of B in the figure.

[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0026] 1. Leg; 2. Collecting trough; 3. Support frame; 4. Motor; 5. Rotating shaft 1; 6. Winding roller; 7. Guide roller 1; 8. Nickel belt; 9. Rotating rod; 10. Cleaning brush; 11. Pulley; 12. Belt; 13. Strip rod; 14. Damper; 15. Fixed block; 16. Spring; 17. Guide roller 2; 18. Hydraulic cylinder; 19. Push plate; 20. Feeding port; 21. Collecting box; 22. Moving wheel; 23. Push handle. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-5 As shown, the utility model is a nickel slag collection device after surface treatment of a nickel strip, comprising a plurality of legs 1 and a collection trough 2 fixedly connected to the top of the plurality of legs 1, and a cleaning mechanism and a configuration mechanism are arranged on the legs 1;

[0029] The cleaning mechanism includes a support frame 3 fixedly connected to the top of the collecting tank 2, a motor 4 is fixedly connected to the right side of the support frame 3, a rotating shaft 5 is fixedly connected to the output shaft of the motor 4, the rotating shaft 5 passes through the support frame 3 and is rotatably connected to the support frame 3, and a winding roller 6 is fixedly sleeved on the outer wall of the rotating shaft 5.

[0030] Among them Figure 2 As shown, two guide rollers 7 are rotatably connected to the support frame 3, a nickel strip 8 is wound around the outer wall of the winding roller 6, and the outer walls of the two guide rollers 7 are in contact with the nickel strip 8.

[0031] Through the cooperation of the winding roller 6 and the two guide rollers 7, the nickel strip 8 can be wound up, which is beneficial to improving production efficiency and product quality.

[0032] Among them Figure 4 As shown, a rotating rod 9 is rotatably connected to the support frame 3, and the left end of the rotating rod 9 extends outside the support frame 3. A cleaning brush 10 is fixedly sleeved on the outer wall of the rotating rod 9, and pulleys 11 are fixedly sleeved on the outer walls of the rotating shaft 5 and the rotating rod 9, and belts 12 are wound around the outer walls of the two pulleys 11.

[0033] Cleaning the debris and impurities on the surface of the nickel strip by rotating the cleaning brush through the belt drive can play an important role in the production process, ensuring the improvement of product quality and production efficiency, while extending the service life of the equipment.

[0034] Among them Figure 5 As shown, a strip rod 13 is fixedly connected to the support frame 3 , two dampers 14 are fixedly connected to the bottom of the strip rod 13 , a fixing block 15 is fixedly connected to the bottom ends of the two dampers 14 , and springs 16 are wound around the outer walls of the two dampers 14 .

[0035] Compressing the fixed block by a spring can improve the stability, safety and working efficiency of the equipment while reducing maintenance costs. It is a common mechanical connection method.

[0036] Among them Figure 5 As shown, one end of the two springs 16 is fixedly connected to the two fixed blocks 15, and the other end of the two springs 16 is fixedly connected to the strip rod 13. The two fixed blocks 15 are rotatably connected with a guide roller 17, and the outer wall of the guide roller 17 is in contact with the nickel strip 8.

[0037] The spring applies pressure to the guide roller 2 to ensure that the nickel strip obtains appropriate friction during the winding process, which is very beneficial for maintaining product quality, improving production efficiency and extending equipment life.

[0038] Among them Figure 2As shown, the configuration mechanism includes a hydraulic cylinder 18 fixedly connected to the inside of the collecting tank 2, a push plate 19 fixedly connected to the output shaft of the hydraulic cylinder 18, the bottom of the push plate 19 contacts the inner wall of the collecting tank 2, and a discharge port 20 is opened at the bottom of the collecting tank 2.

[0039] The push plate is driven by the hydraulic cylinder to move, so that the slag can fall through the discharge port in time, which is very beneficial for keeping the production environment clean, improving production efficiency and saving costs.

[0040] Among them Figure 3 As shown, a collecting box 21 is provided at the bottom of the collecting tank 2 , and the collecting box 21 is matched with the discharge port 20 .

[0041] Collecting the fallen debris through the collection box is beneficial to waste disposal, keeping the production area clean, improving work efficiency and facilitating subsequent processing.

[0042] Among them Figure 3 As shown, a plurality of moving wheels 22 are rotatably connected to the bottom of the collection box 21 , and a push handle 23 is fixedly connected to the back of the collection box 21 .

[0043] The collection box can be moved by multiple mobile wheels, which can enhance flexibility, facilitate cleaning, improve efficiency, optimize production layout, and protect ground facilities, providing convenience and security for the production process.

[0044] A specific application of this embodiment is: when using this device, it is first necessary to pull the guide roller 2 17 upwards, so that the guide roller 2 17 can drive the damper 14 to compress the spring 16 upwards. The purpose of this step is to ensure that the nickel strip 8 passes through the two guide rollers 1 7 and is fixed on the winding roller 6. Once the nickel strip 8 is fixed, the guide roller 2 17 can be loosened to make it contact with one of the guide rollers 1 7, and a friction force is applied to maintain the flatness of the nickel strip 8 when it is wound. After the nickel strip 8 is fixed, the motor 4 is started. The motor 4 will drive the rotating shaft 1 5, the winding roller 6 and the pulley 11 to rotate synchronously at the same time. When the winding roller 6 rotates, the friction force applied by the guide roller 1 7 and the guide roller 2 17 can ensure that the nickel strip 8 is wound smoothly. At the same time, when the pulley 11 rotates, it will be driven by the belt 12 so that the rotating rod 9 and the rotating shaft 1 Axis 1 5 rotates synchronously. At this time, the rotation of the rotating rod 9 will drive the cleaning brush 10 to rotate, and the nickel strip 8 passing through can be cleaned. Through this step, the residual debris can be prevented from adhering to the nickel strip 8, thereby ensuring the flatness of the surface of the nickel strip 8, avoiding defects, and thus improving the quality and production efficiency of the product. The cleaned debris will fall into the collecting trough 2. At the same time, the hydraulic cylinder 18 can be started, and the hydraulic cylinder 18 will drive the push plate 19 to move left and right, so that the debris in the collecting trough 2 flows out through the discharge port 20 at the bottom of the collecting trough 2. In this way, the debris will be collected in the collecting box 21. When the collecting box 21 is full of debris, the push handle 23 can be pulled outward, so that the multiple moving wheels 22 at the bottom of the collecting box 21 can drive the collecting box 21 to move. This setting can save manpower and make the cleaning of the collecting box 21 more convenient and efficient.

[0045] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0046] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A device for collecting nickel slag after surface treatment of a nickel strip, comprising a plurality of legs (1) and a collecting trough (2) fixedly connected to the top of the plurality of legs (1), characterized in that: The supporting leg (1) is provided with a cleaning mechanism and a configuration mechanism; The cleaning mechanism comprises a support frame (3) fixedly connected to the top of the collecting tank (2); the right side of the support frame (3) is fixedly connected to a motor (4); a rotating shaft (5) is fixedly connected to the output shaft of the motor (4); the rotating shaft (5) passes through the support frame (3) and is rotatably connected to the support frame (3); a winding roller (6) is fixedly sleeved on the outer wall of the rotating shaft (5).

2. The device for collecting nickel slag after surface treatment of a nickel strip according to claim 1, characterized in that: The support frame (3) is rotatably connected to two guide rollers (7), the outer wall of the winding roller (6) is wound with a nickel belt (8), and the outer walls of the two guide rollers (7) are in contact with the nickel belt (8).

3. The device for collecting nickel slag after surface treatment of a nickel strip according to claim 2, characterized in that: A rotating rod (9) is rotatably connected to the support frame (3), the left end of the rotating rod (9) extends outside the support frame (3), a cleaning brush (10) is fixedly sleeved on the outer wall of the rotating rod (9), and pulleys (11) are fixedly sleeved on the outer walls of the rotating shaft (5) and the rotating rod (9), and belts (12) are wound around the outer walls of the two pulleys (11).

4. The device for collecting nickel slag after surface treatment of a nickel strip according to claim 3, characterized in that: A strip rod (13) is fixedly connected to the support frame (3), two dampers (14) are fixedly connected to the bottom of the strip rod (13), a fixing block (15) is fixedly connected to the bottom ends of the two dampers (14), and springs (16) are wound around the outer walls of the two dampers (14).

5. The device for collecting nickel slag after surface treatment of a nickel strip according to claim 4, characterized in that: One end of the two springs (16) is fixedly connected to the two fixed blocks (15), and the other end of the two springs (16) is fixedly connected to the strip rod (13). The two fixed blocks (15) are rotatably connected to a second guide roller (17), and the outer wall of the second guide roller (17) is in contact with the nickel strip (8).

6. The device for collecting nickel slag after surface treatment of a nickel strip according to claim 5, characterized in that: The configuration mechanism comprises a hydraulic cylinder (18) fixedly connected to the inside of the collecting tank (2), a push plate (19) fixedly connected to the output shaft of the hydraulic cylinder (18), the bottom of the push plate (19) contacts the inner wall of the collecting tank (2), and a discharge port (20) is provided at the bottom of the collecting tank (2).

7. The device for collecting nickel slag after surface treatment of a nickel strip according to claim 6, characterized in that: A collecting box (21) is provided at the bottom of the collecting tank (2), and the collecting box (21) is compatible with the material discharge port (20).

8. The device for collecting nickel slag after surface treatment of a nickel strip according to claim 7, characterized in that: The bottom of the collection box (21) is rotatably connected to a plurality of moving wheels (22), and the back of the collection box (21) is fixedly connected to a push handle (23).

Citation Information

Patent Citations

  • Nickel slag collecting device after nickel strip surface treatment

    CN117181586A