Automatic column riveting device
By designing an automatic riveting system device, the automatic placement and riveting of studs are achieved using components such as vibrating discharge plates and discharge mechanisms, the problems of high risk, high labor intensity and unstable production quality in the existing rivet process are solved. , improves production efficiency and quality.
Patent Information
- Application Number
- CN202420350013.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-26
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-02-26
AI Technical Summary
The existing riveting column process has problems such as high risk, high labor intensity and unstable production quality.
An automatic riveting column device is designed, including a riveting machine body, a vibrating discharge plate, a discharge mechanism, a feeding table, a moving frame and a fixing mechanism. Through the coordinated work of these components, the automatic placement and riveting of the studs are realized.
The production quality and production efficiency of the rivet system are improved, the risk and labor intensity of manual operation are reduced, and the stability is improved.
Smart Images

Figure CN222492011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stud installation, in particular to an automatic riveting stud device. Background Art
[0002] The self-riveting nut column, also known as the self-riveting stud or nut column, is a fastener used for sheet metal, thin plates, chassis, and cabinets. The self-riveting nut column has a hexagonal end and a cylindrical end. There is a back-cut groove between the hexagonal side and the cylindrical shape, and its inner shape is an internal thread. The hexagonal head is pressed into the preset hole of the thin plate by a press to cause plastic deformation around the hole. The deformed part is squeezed into the back-cut groove of the self-riveting nut column, so that the self-riveting nut column is riveted to the thin plate, thereby forming an effectively fixed internal thread on the thin plate.
[0003] The current riveting process is: take the stud - place the stud - rivet, that is, the stud is pre-installed on the workpiece manually, and then it is taken to the riveting machine for processing. After processing, it is inspected and the good products are placed in the finished product box. There are many disadvantages in the manual stud placement and manual riveting method. When the workpiece is taken to the riveting machine for riveting, if a small thin plate workpiece is processed, the workpiece is held close to the pressure head of the riveting machine by the manual hand, and the hand is easily pressed by the wrong operation, which is dangerous. At the same time, the labor intensity is high, and the manual labor may forget to place the stud or fail to place the stud properly, resulting in the phenomenon of riveting the workpiece, which makes the production quality unstable;
[0004] Therefore, it is particularly important to design an automatic riveting column device to solve the above-mentioned defects. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model designs an automatic riveting device, which aims to solve the technical problems of high risk, high manual labor intensity and unstable production quality during riveting in the prior art.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] An automatic riveting column device comprises a riveting machine body, a processing table is fixedly installed on the front of the riveting machine body, a pressure-bearing part is fixedly installed on the top of the processing table, a supporting column is fixedly installed on the top of the processing table and below the pressure-bearing part, a connecting plate is fixedly installed on the left side of the processing table, a vibrating unloading tray is fixedly installed on the top of the connecting plate, a unloading mechanism is installed on the right side of the vibrating unloading tray and on the front of the riveting machine body, a feeding table is fixedly installed on the front of the riveting machine body and below the processing table, a moving frame is slidably connected to the top of the feeding table, and a fixing mechanism is installed on the top of the moving frame.
[0008] As a preferred solution of the utility model, the pressure-bearing part is composed of a limit plate and a pressure block, the limit plate is fixedly installed on the top of the processing table, two groups of pressure blocks are fixedly connected to the front of the limit plate, the interior of the support column is slidably connected to a telescopic column, and the telescopic column is located inside the support column and a spring is installed.
[0009] As a preferred solution of the utility model, the unloading mechanism includes a unloading barrel, a feeding rack, a telescopic cylinder and a dividing block. The front of the riveting machine body is fixedly installed with a unloading barrel, and the unloading barrel is connected to the vibrating unloading plate through the feeding rack. The left side of the unloading barrel is fixedly installed with a telescopic cylinder, and the output end of the telescopic cylinder is slidably connected with a dividing block inside the unloading barrel.
[0010] As a preferred solution of the utility model, the interior of the lower barrel is designed as a hollow structure, a feed port is provided at the top of the left side of the lower barrel corresponding to the feeding rack, and a discharge port is provided at the bottom of the lower barrel.
[0011] As a preferred solution of the utility model, two sets of pulleys are installed on the left and right sides of the bottom of the movable frame, a movable groove is opened at the top of the feeding table at a position corresponding to the pulley, a mounting plate is installed on the front of the movable frame, a handle is fixedly installed on the front of the mounting plate, and a stopper is fixedly installed in the middle of the front of the feeding table.
[0012] As a preferred solution of the utility model, the fixing mechanism includes a splint, a fixing plate, a threaded rod and a sliding rod. The splints are installed on the left and right sides of the top of the movable frame, and a fixing plate is installed on the top of the movable frame and located on the outside of the splint. The middle of the outside of the splint is threadedly connected to the fixing plate through a threaded rod, and the left and right ends of the outside of the splint are slidably connected to the fixing plate through a sliding rod.
[0013] As a preferred solution of the utility model, the splint is designed in an "L"-shaped structure, a rubber protective pad is bonded to the inner side of the splint, anti-slip grooves are provided on the inner side of the rubber protective pad, the end of the threaded rod close to the splint is rotatably connected to the splint, and the end of the threaded rod away from the splint is fixedly connected to a knob.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. In the utility model, a plurality of studs are placed in the vibrating feeding tray through the coordinated design of the vibrating feeding tray and the feeding mechanism. The vibrating feeding tray vertically transports the studs one by one to the inside of the feeding barrel as needed through the feeding rack. Then, when the riveting hole of the thin plate workpiece is aligned with the discharge port below the feeding barrel, the dividing block is moved out from the inside of the feeding barrel through the return stroke of the telescopic cylinder, so that a stud entering the inside of the feeding barrel vertically penetrates into the riveting hole of the thin plate workpiece, and then the thin plate workpiece is sent to the bottom of the riveting machine body to complete the riveting, thereby automatically completing the operation of placing the studs, thereby improving the production quality and production efficiency of the riveting stud device.
[0016] 2. In the utility model, through the coordinated design of the feeding table, the movable frame and the fixing mechanism, when the thin plate workpiece is subjected to riveting stud processing, the thin plate workpiece to be processed is placed between two sets of clamping plates, and the thin plate workpiece is clamped and fixed by rotating the threaded rod according to the position of the riveting hole on the thin plate workpiece, and then the movable frame is pushed to push the thin plate workpiece to the bottom of the unloading mechanism to complete the operation of placing the studs, and then the movable frame is pushed to push the thin plate workpiece to the top of the processing table to complete the riveting processing, thereby improving the safety of manual operation and further improving the production efficiency of the riveting stud device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a partial structural schematic diagram of the utility model;
[0019] Figure 3 This is a schematic diagram of the enlarged structure of A of the utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the support column of the utility model;
[0021] Figure 5 It is an enlarged schematic diagram of part of the structure of the utility model.
[0022] In the figure: 1. Riveting machine body; 2. Processing table; 3. Pressure-bearing part; 4. Support column; 5. Connecting plate; 6. Vibrating unloading tray; 7. Unloading mechanism; 8. Feeding table; 9. Moving frame; 10. Fixing mechanism; 11. Limiting plate; 12. Pressure-bearing block; 13. Telescopic column; 14. Unloading barrel; 15. Feeding rack; 16. Telescopic cylinder; 17. Distributing block; 18. Pulley; 19. Mounting plate; 20. Clamp; 21. Fixed plate; 22. Threaded rod; 23. Sliding rod; 24. Rubber protective pad. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0024] Example
[0025] The present embodiment provides an automatic riveting stud device, which can play a good role in automatically placing studs when riveting thin plate workpieces, while increasing operational safety and improving the overall production quality and production efficiency of the device.
[0026] See also Figure 1-Figure 5 , the utility model provides a technical solution:
[0027] An automatic riveting column device comprises a riveting machine body 1, a processing table 2 is fixedly installed on the front of the riveting machine body 1, a pressure-bearing part 3 is fixedly installed on the top of the processing table 2, a supporting column 4 is fixedly installed on the top of the processing table 2 and below the pressure-bearing part 3, a connecting plate 5 is fixedly installed on the left side of the processing table 2, a vibrating unloading tray 6 is fixedly installed on the top of the connecting plate 5, a unloading mechanism 7 is installed on the right side of the vibrating unloading tray 6 and on the front of the riveting machine body 1, a feeding table 8 is fixedly installed on the front of the riveting machine body 1 and below the processing table 2, a moving frame 9 is slidably connected to the top of the moving frame 9, and a fixing mechanism 10 is installed on the top of the moving frame 9.
[0028] In this embodiment, the implementation scenario is specifically as follows: when performing riveting stud processing on a thin plate workpiece, a plurality of studs are placed in a vibrating blanking tray 6, and then the thin plate workpiece is fixed on the top of a mobile frame 9 through a fixing mechanism 10 according to the position of the riveting hole on the thin plate workpiece, and then the mobile frame 9 is pushed so that the mobile frame 9 moves on the top of the feeding table 8, and the thin plate workpiece is moved to the bottom of the blanking mechanism 7, so that the riveting hole on the thin plate workpiece is aligned with the bottom of the blanking mechanism 7, and then, under the cooperation of the vibrating blanking tray 6 and the blanking mechanism 7, the studs are placed vertically into the riveting holes as needed, and when the studs are placed into the riveting holes , continue to push the mobile frame 9 until the stud in the riveting hole of the thin plate workpiece is located on the inner side of the pressure-bearing part 3, and then perform riveting processing through the riveting machine body 1. When the riveting machine body 1 is performing riveting processing, the pressure-bearing part 3 provides support to complete the riveting processing. During riveting, the support column 4 can reduce the pressure of the riveting machine body 1 pressing the stud down, and prevent the thin plate workpiece from being damaged due to excessive pressure on the stud, thereby improving the processing quality of the riveting column processing. The entire operation process is simple and convenient. Compared with the existing riveting column process, the utility model can improve the overall safety, production quality and production efficiency of the riveting column process through design.
[0029] It should be noted that the riveting machine body 1 and the vibrating feeding tray 6 in this solution are both prior art, so their mechanisms and working methods will not be described in detail.
[0030] First, see Figure 1-Figure 5 The pressure-bearing member 3 is composed of a limit plate 11 and a pressure block 12. The limit plate 11 is fixedly installed on the top of the processing table 2. Two groups of pressure blocks 12 are fixedly connected to the front of the limit plate 11. A telescopic column 13 is slidably connected to the inside of the support column 4. The telescopic column 13 is located inside the support column 4 and is installed with a spring. When the riveting machine body 1 applies pressure to the top of the stud for riveting, the pressure block 12 provides support for riveting. When the stud is riveted with a thin plate workpiece under pressure, the bottom of the bolt abuts against the telescopic column 13, and the telescopic column 13 contracts into the spring to prevent the stud from being excessively squeezed and causing damage to the thin plate workpiece, thereby improving the processing quality of the riveting column processing;
[0031] Furthermore, in this embodiment, the specific structure of the unloading mechanism 7 is as follows:
[0032] The unloading mechanism 7 includes an unloading barrel 14, a feeding rack 15, a telescopic cylinder 16 and a material dividing block 17. The unloading barrel 14 is fixedly installed on the front of the riveting machine body 1. The unloading barrel 14 is connected to the vibrating unloading tray 6 through the feeding rack 15. The telescopic cylinder 16 is fixedly installed on the left side of the unloading barrel 14. The output end of the telescopic cylinder 16 and the internal part of the unloading barrel 14 are slidably connected with the material dividing block 17.
[0033] Furthermore, the interior of the discharge barrel 14 is designed to be hollow in structure, and a feed port is provided at the top of the left side of the discharge barrel 14 at a position corresponding to the feeding rack 15, and a discharge port is provided at the bottom of the discharge barrel 14. Before the rivet stud processing is performed, a plurality of studs are placed in the vibrating discharge tray 6, and the vibrating discharge tray 6 vertically transports the studs one by one to the interior of the discharge barrel 14 through the feeding rack 15 as needed, and then when the riveting hole of the thin plate workpiece is aligned with the discharge port below the discharge barrel 14, the dividing block 17 is moved out of the interior of the discharge barrel 14 through the return stroke of the telescopic cylinder 16, so that a stud entering the interior of the discharge barrel 14 vertically penetrates into the riveting hole of the thin plate workpiece, and then the thin plate workpiece is sent to the bottom of the riveting machine body 1 to complete the riveting, thereby automatically completing the operation of placing the studs, thereby improving the production quality and production efficiency of the riveting stud device;
[0034] Then, two sets of pulleys 18 are installed on the left and right sides of the bottom of the mobile frame 9, and a moving groove is opened at the top of the feeding platform 8 at a position corresponding to the pulley 18. A mounting plate 19 is installed on the front of the mobile frame 9, and a handle is fixedly installed on the front of the mounting plate 19. A stopper is fixedly installed in the middle of the front of the feeding platform 8. When the thin plate workpiece is riveted, after the thin plate workpiece is fixed, it is only necessary to push the mobile frame 9 by the handle. Under the cooperation of the pulley 18 and the moving groove, the mobile frame 9 is pushed to push the thin plate workpiece to the bottom of the unloading mechanism 7 to complete the operation of placing the studs, and then the mobile frame 9 is pushed to push the thin plate workpiece to the top of the processing table 2 to complete the riveting process, thereby improving the safety of manual operation and further improving the production efficiency of the riveting column device.
[0035] In this embodiment, the specific structure of the fixing mechanism 10 is as follows:
[0036] The fixing mechanism 10 includes a clamping plate 20, a fixing plate 21, a threaded rod 22 and a sliding rod 23. The clamping plates 20 are installed on both the left and right sides of the top of the mobile frame 9. The fixing plate 21 is installed on the top of the mobile frame 9 and located on the outside of the clamping plate 20. The middle of the outer side of the clamping plate 20 is threadedly connected to the fixing plate 21 through the threaded rod 22. The left and right ends of the outer side of the clamping plate 20 are slidably connected to the fixing plate 21 through the sliding rod 23.
[0037] Finally, the splint 20 is designed in an "L"-shaped structure, and a rubber protective pad 24 is bonded to the inner side of the splint 20. The inner side of the rubber protective pad 24 is provided with anti-slip grooves. The end of the threaded rod 22 close to the splint 20 is rotatably connected to the splint 20, and the end of the threaded rod 22 away from the splint 20 is fixedly connected with a knob. When riveting columns are processed on a thin plate workpiece, the thin plate workpiece to be processed is placed between the two groups of splints 20. According to the positions of the rivet holes on the thin plate workpiece, the threaded rod 22 is rotated by turning the knob to move the positions of the two groups of splints 20 to clamp and fix the thin plate workpiece. With the cooperation of the sliding rod 23, the stability of the movement of the splint 20 and the fixing effect of the thin plate workpiece can be improved. When the splint 20 clamps and fixes the thin plate workpiece, the design of the rubber protective pad 24 can improve the firmness of the fixation of the thin plate workpiece.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic riveting stud device, comprising a riveting machine body (1), characterized in that: A processing table (2) is fixedly installed on the front of the riveting machine body (1), a pressure-bearing part (3) is fixedly installed on the top of the processing table (2), a support column (4) is fixedly installed on the top of the processing table (2) and below the pressure-bearing part (3), a connecting plate (5) is fixedly installed on the left side of the processing table (2), a vibrating unloading disc (6) is fixedly installed on the top of the connecting plate (5), a unloading mechanism (7) is installed on the right side of the vibrating unloading disc (6) and on the front of the riveting machine body (1), a feeding table (8) is fixedly installed on the front of the riveting machine body (1) and below the processing table (2), a moving frame (9) is slidably connected to the top of the feeding table (8), and a fixing mechanism (10) is installed on the top of the moving frame (9).
2. The automatic riveting stud device according to claim 1, characterized in that: The pressure-bearing member (3) is composed of a limit plate (11) and a pressure block (12); the limit plate (11) is fixedly mounted on the top of the processing table (2); two groups of pressure blocks (12) are fixedly connected to the front of the limit plate (11); a telescopic column (13) is slidably connected to the interior of the support column (4); and a spring is installed on the telescopic column (13) located inside the support column (4).
3. The automatic riveting stud device according to claim 1, characterized in that: The unloading mechanism (7) comprises an unloading barrel (14), a feeding rack (15), a telescopic cylinder (16) and a material dividing block (17); the unloading barrel (14) is fixedly mounted on the front of the riveting machine body (1); the unloading barrel (14) is connected to a vibrating unloading plate (6) via the feeding rack (15); the telescopic cylinder (16) is fixedly mounted on the left side of the unloading barrel (14); the output end of the telescopic cylinder (16) is slidably connected to a material dividing block (17) located inside the unloading barrel (14).
4. The automatic riveting stud device according to claim 3, characterized in that: The interior of the lower material barrel (14) is designed to be hollow in structure, a feed inlet is provided at the top of the left side of the lower material barrel (14) at a position corresponding to the feeding rack (15), and a discharge outlet is provided at the bottom of the lower material barrel (14).
5. The automatic riveting stud device according to claim 1, characterized in that: Two sets of pulleys (18) are installed on the left and right sides of the bottom of the movable frame (9), a movable groove is opened at the top of the feeding platform (8) at a position corresponding to the pulleys (18), a mounting plate (19) is installed on the front of the movable frame (9), a handle is fixedly installed on the front of the mounting plate (19), and a stopper is fixedly installed in the middle of the front of the feeding platform (8).
6. The automatic riveting stud device according to claim 1, characterized in that: The fixing mechanism (10) comprises a clamping plate (20), a fixing plate (21), a threaded rod (22) and a sliding rod (23); the clamping plates (20) are installed on both the left and right sides of the top of the moving frame (9); the fixing plate (21) is installed on the top of the moving frame (9) and located on the outside of the clamping plate (20); the middle of the outside of the clamping plate (20) is threadedly connected to the fixing plate (21) through the threaded rod (22); the left and right ends of the outside of the clamping plate (20) are slidably connected to the fixing plate (21) through the sliding rod (23).
7. The automatic riveting stud device according to claim 6, characterized in that: The clamping plate (20) is designed in an "L"-shaped structure. A rubber protective pad (24) is bonded to the inner side of the clamping plate (20). The inner side of the rubber protective pad (24) is provided with anti-slip grooves. The end of the threaded rod (22) close to the clamping plate (20) is rotatably connected to the clamping plate (20), and the end of the threaded rod (22) away from the clamping plate (20) is fixedly connected to a knob.