Manual pouring device for metal casting

By designing a manual casting device, using a threaded rod to drive the module to close and exhaust gas out of the exhaust hole, the problems of casting bus and air hole defects are solved, and the quality of castings is improved.

CN222492143UActive Publication Date: 2025-02-18YANTAI JIBAISHI IND TECH CO LTD
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Patent Information

Application Number
CN202323505388.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2025-02-18
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

The existing manual casting device for metal castings can easily lead to casting convection and air hole defects during the casting process, resulting in poor casting quality.

Method used

Design a manual pouring device, which drives the threaded rod to rotate through the motor, so that the second module and the first module are closed, and the metal liquid flows into the cavity between the modules from the pouring cylinder, and the gas in the cavity is discharged through the exhaust hole, reducing the air holes occur.

Benefits of technology

It effectively reduces the air hole defects in the castings and improves the quality and stability of the castings.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222492143U_ABST
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Abstract

The utility model relates to a manual pouring device, belongs to the field of metal casting machining, and particularly relates to a manual pouring device for metal castings, which comprises a base, a first module fixedly mounted on the wall surface of the top end of the base, and a second module mounted on the wall surface of the top end of the base in a sliding manner. The pouring pipe is arranged at the bottom end of the outer side wall of the first module, exhaust holes are formed in the top end wall face of the second module, a supporting plate is fixedly installed on the top end wall face of the base, a protective cover is arranged on the right side of the supporting plate, and a motor is fixedly installed on the inner side wall of the protective cover. The motor is started to drive the second module and the first module to be closed, molten metal can flow into the cavity between the first module and the second module from the pouring pipe at the bottom end of the pouring cylinder, gas in the cavity and gas generated during pouring can be exhausted from the exhaust holes, air holes of a casting are reduced, the quality of the casting is improved, and the production cost is reduced. The problem that an existing manual pouring device for the metal casting is poor in casting quality is solved.
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Description

Technical Field

[0001] The utility model relates to the field of metal casting processing, in particular to a manual pouring device for metal mold castings. Background Art

[0002] Metal casting is a process of melting metal into a liquid that meets certain requirements and pouring it into a mold. After cooling, solidification and cleaning, a casting with a predetermined shape, size and performance is obtained.

[0003] The Chinese patent with publication number CN213729297U discloses a metal casting flip pouring device, including a support frame, the bottom end of the support frame is fixedly connected to a power platform near the edge, the inner top wall of the power platform is rotatably connected to a rocker near the edge, one end of the rocker is rotatably connected to a connecting rod, the end of the connecting rod away from the rocker is rotatably connected to a support rod, the top of the support rod is fixedly connected to a pouring frame, and the support rod is located inside the pouring frame, the bottom end of the pouring frame is slidably connected to a pouring chamber, one side of the pouring chamber is provided with a pouring port, and the bottom end of the pouring frame is fixedly connected to a guide rail. In this patent, the screw, bearing, shock-absorbing spring and guide block can keep the oxides produced by the reaction of molten metal and air in the pouring chamber, improve the quality of metal castings after pouring, and have extremely high economic value for the production of metal castings.

[0004] The above technical solution starts the motor to drive the rocker to rotate, flips the pouring frame from a horizontal state to a vertical state, and then leaves the residue inside the pouring chamber through the pouring chamber and the guide block, so that the molten metal can smoothly enter the mold. However, the pouring is done in a top pouring manner, which inevitably causes the casting to converge, so that the casting is prone to the defect of subcutaneous pores, resulting in poor casting quality. Utility Model Content

[0005] In order to solve the above technical problems, the utility model proposes a manual pouring device for metal mold castings. When the motor is started, the second module is driven to close with the first module. The molten metal will flow from the pouring pipe at the bottom end of the pouring cylinder to the cavity between the first module and the second module, and the gas in the cavity and the gas generated during pouring will be discharged from the exhaust hole, thereby reducing the occurrence of air holes in the casting and improving the quality of the casting.

[0006] The technical solution to achieve the purpose of the utility model is: a manual pouring device for metal mold castings, including a base, a first module is fixedly installed on the top wall of the base, a second module is slidably installed on the top wall of the base, the positions of the first module and the second module correspond, and also includes;

[0007] A pouring pipe, wherein the pouring pipe is arranged at the bottom end of the outer side wall of the first module, the other end of the pouring pipe is fixedly connected with a pouring cylinder, four supporting rods are fixedly installed on the outer bottom wall of the pouring cylinder, an exhaust hole is arranged on the top wall of the second module, a supporting plate is fixedly installed on the top wall of the base, a protective cover is arranged on the right side of the supporting plate, a motor is fixedly installed on the inner side wall of the protective cover, a threaded rod is fixedly installed on the output end of the motor, and the threaded rod passes through the supporting plate and is rotatably connected with the right side wall of the second module.

[0008] In some embodiments, a one-way valve is fixedly installed on the side wall of the pouring pipe, and the corners of the pouring pipe are rounded.

[0009] In some embodiments, a limiting rod is fixedly installed on the inner side wall of the casting cylinder, and two limiting grooves are formed on the top wall of the limiting rod.

[0010] In some embodiments, a plurality of sealing grooves are formed on the right wall of the first module, a plug-in block is fixedly mounted on the left wall of the second module, and an outer wall of the plug-in block fits with an inner wall of the sealing groove.

[0011] In some embodiments, a filter cylinder is provided inside the casting cylinder, and an arc plate is fixedly installed on the top wall of the filter cylinder. The outer side wall of the arc plate fits with the inner side wall of the casting cylinder, and two limit blocks are fixedly installed on the top of the outer side wall of the filter cylinder, and the two limit blocks correspond to the two limit grooves respectively.

[0012] In some embodiments, two guide rods are fixedly mounted on the left side wall of the protective cover, and the guide rods penetrate the support plate and are fixedly connected to the right side wall of the second module.

[0013] In some embodiments, a fixing rod is fixedly mounted on the inner side wall of the filter cartridge.

[0014] In some embodiments, a sliding groove is provided on the top wall of the base, and a sliding block is fixedly mounted on the bottom wall of the second module.

[0015] Compared with the prior art, the present invention has the following significant advantages:

[0016] First, when pouring, the utility model starts the motor to drive the threaded rod to rotate. Since the threaded rod is spirally connected to the support plate, and the support plate is fixed on the top wall of the base, the threaded rod will rotate and move to the left along the thread direction at this time. As the threaded rod moves, it will drive the second module to move to the left, so that the second module and the first module are closed, and then the molten metal is poured from the pouring barrel. The molten metal will flow from the pouring pipe to the cavity between the first module and the second module, and the gas in the cavity and the gas generated during pouring will be discharged from the exhaust hole, thereby reducing the occurrence of air holes in the casting and improving the quality of the casting; solving the problem of poor casting quality of the existing manual pouring device for metal mold castings.

[0017] Secondly: when pouring, the utility model first holds the fixing rod to place the limit block in the limit groove of the limit rod, and places the filter cartridge stably. Then the molten metal will be filtered from the filter cartridge first, which can block the raw material slag and furnace slag that are not completely liquefied, and prevent the raw material slag and furnace slag that are not completely liquefied from being injected into the cavity through the pouring pipe, thereby improving the quality of the casting. After the pouring device is used, the fixing rod is hooked with an external tool and pulled upward, so that the filter cartridge can be directly taken out, which is convenient for collecting and processing the filtered furnace slag and unformed raw material slag. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:

[0019] Figure 1 It is a schematic diagram of the overall structure of the manual pouring device for metal mold castings of the utility model;

[0020] Figure 2 This is a cross-sectional view of a manual pouring device for metal mold castings of the utility model;

[0021] Figure 3 This is a cross-sectional view of the interior of a pouring cylinder of a manual pouring device for metal mold castings of the utility model;

[0022] Figure 4 The utility model is a schematic diagram of the internal structure of a protective cover of a manual pouring device for metal mold castings.

[0023] Description of reference numerals:

[0024] 1. Base; 11. Slide; 12. Slider; 2. First module; 3. Second module; 31. Exhaust hole; 32. Plug-in block; 4. Casting cylinder; 41. Limit rod; 411. Limit groove; 42. Casting pipe; 421. Check valve; 43. Support rod; 5. Filter cartridge; 51. Arc plate; 52. Fixing rod; 53. Limit block; 6. Protective cover; 61. Motor; 62. Threaded rod; 63. Guide rod; 64. Support plate. DETAILED DESCRIPTION

[0025] The utility model is described in detail below, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] The utility model provides a manual pouring device for metal mold castings through improvement. The technical solution of the utility model is:

[0027] like Figure 1 - Figure 4 As shown, a manual pouring device for metal mold castings includes a base 1, a first module 2 is fixedly installed on the top wall of the base 1, a second module 3 is slidably installed on the top wall of the base 1, the first module 2 and the second module 3 are located correspondingly, and also includes a pouring pipe 42;

[0028] The pouring pipe 42 is opened at the bottom end of the outer side wall of the first module 2. A one-way valve 421 is fixedly installed on the side wall of the pouring pipe 42. The one-way valve 421 is set to allow the molten metal to flow from the pouring pipe 42 to the inside of the first module 2. The corners of the pouring pipe 42 are rounded, which can reduce the resistance loss of the liquid metal and improve the stability of the liquid metal pouring. The other end of the pouring pipe 42 is fixedly connected to the pouring tube 4. Four support rods 43 are fixedly installed on the outer bottom end wall of the pouring tube 4. The stability of the pouring tube 4 is ensured by the setting of the support rods 43. The inner side wall of the pouring tube 4 is fixedly installed with a limit rod 41. The top wall of the limit rod 41 Two limiting grooves 411 are provided, a plurality of sealing grooves are provided on the right wall of the first module 2, a plug-in block 32 is fixedly installed on the left wall of the second module 3, the outer wall of the plug-in block 32 is fitted with the inner wall of the sealing groove, and the first module 2 and the second module 3 are more tightly fitted after closing through the setting of the plug-in block 32 to prevent leakage of molten metal, and an exhaust hole 31 is provided on the top wall of the second module 3, and the bubbles generated during the pouring of molten metal can be removed in time through the setting of the exhaust hole 31 to prevent the generation of pores inside the casting, and a support plate 64 is fixedly installed on the top wall of the base 1, and a protective cover 6 is provided on the right side of the support plate 64. The inner side wall of 6 is fixedly installed with a motor 61, and the output end of the motor 61 is fixedly installed with a threaded rod 62. A central groove is provided at the center of the outer side wall of the support plate 64. The side wall of the threaded rod 62 is spirally connected to the central groove and penetrates the support plate 64 and is rotatably connected to the right side wall of the second module 3. Two guide rods 63 are fixedly installed on the left side wall of the protective cover 6. The guide rod 63 penetrates the support plate 64 and is fixedly connected to the right side wall of the second module 3. A sliding groove 11 is provided on the top wall of the base 1, and a slider 12 is fixedly installed on the bottom wall of the second module 3. The setting of the slider 12 makes the second module 3 more stable when moving; when pouring First, start the motor 61 to drive the threaded rod 62 to rotate. Since the threaded rod 62 is spirally connected to the support plate 64, and the support plate 64 is fixed to the top wall of the base 1, the threaded rod 62 will rotate and move leftward along the thread direction. As the threaded rod 62 moves, the second module 3 will be driven to move leftward, so that the second module 3 and the first module 2 are closed. Then, the molten metal is poured from the pouring tube 4, and the molten metal will flow from the pouring pipe 42 to the cavity between the first module 2 and the second module 3, and the gas in the cavity and the gas generated during pouring will be discharged from the exhaust hole 31, thereby reducing the occurrence of pores in the casting and improving the quality of the casting.

[0029] like Figure 2 and Figure 3As shown, in one embodiment, a filter cartridge 5 is provided inside the casting cylinder 4, and an arc plate 51 is fixedly installed on the top wall of the filter cartridge 5. The outer side wall of the arc plate 51 fits with the inner side wall of the casting cylinder 4. Two limit blocks 53 are fixedly installed on the top of the outer side wall of the filter cartridge 5. The two limit blocks 53 correspond to the two limit grooves 411 respectively. A fixing rod 52 is fixedly installed on the inner side wall of the filter cartridge 5. The setting of the fixing rod 52 facilitates the replacement of the filter cartridge 5 and cleans the residual slag inside the filter cartridge 5. When casting, First, hold the fixing rod 52 to place the limit block 53 in the limit groove 411 of the limit rod 41, and place the filter cartridge 5 stably. Then, the molten metal will be filtered from the filter cartridge 5 first, which can block the raw material slag and slag that are not completely liquefied, and prevent the raw material slag and slag that are not completely liquefied from being injected into the cavity through the pouring pipe 42, thereby improving the quality of the casting. After the pouring device is used, use an external tool to hook the fixing rod 52 and pull it upwards, so that the filter cartridge 5 can be directly taken out, which is convenient for collecting and processing the filtered slag and unformed raw material slag.

[0030] The specific working method is: when pouring, first start the motor 61 to drive the threaded rod 62 to rotate. Since the threaded rod 62 is spirally connected to the support plate 64, and the support plate 64 is fixed on the top wall of the base 1, the threaded rod 62 will rotate and move to the left along the thread direction. As the threaded rod 62 moves, it will drive the second module 3 to move to the left, so that the second module 3 and the first module 2 are closed. Then, hold the fixing rod 52 and place the limit block 53 in the limit groove 411 of the limit rod 41 to place the filter tube 5 stably. Then, the molten metal will be filtered from the filter tube 5 first, and then the molten metal will be poured from the pouring tube 4. The molten metal will flow from the pouring tube 42 to the cavity between the first module 2 and the second module 3, and the gas in the cavity and the gas generated during pouring will be discharged from the exhaust hole 31.

[0031] The technical means disclosed in the utility model are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacement of the above technical features. Matters not covered in the utility model belong to the common knowledge of those skilled in the art.

Claims

1. A manual pouring device for metal mold castings, comprising a base (1), a first module (2) fixedly mounted on the top wall of the base (1), a second module (3) slidably mounted on the top wall of the base (1), the first module (2) and the second module (3) being positioned correspondingly, characterized in that: Also includes; A pouring pipe (42) is provided at the bottom end of the outer side wall of the first module (2); the other end of the pouring pipe (42) is fixedly connected to a pouring cylinder (4); four support rods (43) are fixedly installed on the outer bottom wall of the pouring cylinder (4); an exhaust hole (31) is provided on the top wall of the second module (3); a support plate (64) is fixedly installed on the top wall of the base (1); a protective cover (6) is provided on the right side of the support plate (64); a motor (61) is fixedly installed on the inner side wall of the protective cover (6); a threaded rod (62) is fixedly installed on the output end of the motor (61); the threaded rod (62) passes through the support plate (64) and is rotatably connected to the right side wall of the second module (3).

2. A manual pouring device for metal mold castings according to claim 1, characterized in that: A one-way valve (421) is fixedly mounted on the side wall of the pouring pipe (42), and the corners of the pouring pipe (42) are rounded.

3. A manual pouring device for metal mold castings according to claim 1, characterized in that: A limiting rod (41) is fixedly mounted on the inner side wall of the pouring cylinder (4), and two limiting grooves (411) are formed on the top wall surface of the limiting rod (41).

4. A manual pouring device for metal mold castings according to claim 1, characterized in that: The right side wall of the first module (2) is provided with a plurality of sealing grooves, and the left side wall of the second module (3) is fixedly mounted with a plug-in block (32), the outer side wall of the plug-in block (32) being in contact with the inner side wall of the sealing groove.

5. A manual pouring device for metal mold castings according to claim 3, characterized in that: A filter cylinder (5) is arranged inside the casting cylinder (4); an arc-shaped plate (51) is fixedly mounted on the top wall of the filter cylinder (5); the outer side wall of the arc-shaped plate (51) fits the inner side wall of the casting cylinder (4); two limit blocks (53) are fixedly mounted on the top of the outer side wall of the filter cylinder (5); the two limit blocks (53) correspond to the two limit grooves (411) respectively.

6. A manual pouring device for metal mold castings according to claim 1, characterized in that: Two guide rods (63) are fixedly mounted on the left side wall of the protective cover (6), and the guide rods (63) penetrate the support plate (64) and are fixedly connected to the right side wall of the second module (3).

7. A manual pouring device for metal mold castings according to claim 5, characterized in that: A fixing rod (52) is fixedly mounted on the inner side wall of the filter cartridge (5).

8. A manual pouring device for metal mold castings according to claim 1, characterized in that: The top wall surface of the base (1) is provided with a slide groove (11), and the bottom wall surface of the second module (3) is fixedly mounted with a slide block (12).

Citation Information

Patent Citations

  • Metal casting overturning and pouring device

    CN213729297U