Drum-type flying shear

By introducing chiller and runner holes into the drum fly shear, the wear problem caused by heat accumulation of the tool is solved, achieving more efficient cooling and longer service life.

CN222492379UActive Publication Date: 2025-02-18NINGBO ZHONGCHAO MASCH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420990589.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-02-18
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

In the process of shearing metal materials, the tool accumulates heat due to the energy converted from friction and impact force, resulting in increased tool wear and reduced service life.

Method used

A roller-type fly shear is designed, and a chiller is used to transport the coolant into the runner hole of the fly shear roller. The coolant and the inner wall of the slot of the cutter generate heat exchange, and cooling is achieved through the water inlet flow cover and the water outlet flow cover. Splitting and circulation of liquids to cool down.

Benefits of technology

It effectively reduces the temperature of the cutter, extends the service life of the tool, improves the shear performance, and accelerates the air flow through the air collector, further improving the heat dissipation effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222492379U_ABST
    Figure CN222492379U_ABST
Patent Text Reader

Abstract

The utility model provides a drum-type flying shear, which relates to the technical field of metallurgical industry and comprises a base, supporting plates are symmetrically and fixedly mounted at the top of the base, rotating shafts are symmetrically and rotatably arranged between the outer surfaces of the opposite sides of the two supporting plates, the two rotating shafts are distributed up and down, and flying shear rollers are fixedly mounted on the outer surfaces of the rotating shafts. According to the cooling device, cooling liquid is conveyed into the water inlet pipe through the cooling-water machine, the cooling liquid is shunted into the two first connecting pipes through the water inlet pipe and enters the water inlet shunting cover, and due to the fact that the end, connected with the flying shear roller, of the water inlet shunting cover is in the opening state, the cooling liquid can enter the flow channel hole, and the cooling liquid flows through the flow channel hole when passing through the flow channel hole. The cutter is arranged in the slot and can exchange heat with the inner wall of the slot, and part of heat on the cutter can be conducted into the slot through the mounting plate, so that the effect of cooling the cutter is achieved, the cutting performance is prevented from being influenced by too high temperature of the cutter, and meanwhile, the service life of the cutter is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of metallurgical industry, in particular to a drum type flying shear. Background Art

[0002] Flying shear is a shearing machine widely used in the metallurgical steel rolling industry. It can quickly and accurately cut various materials, including iron plates, steel pipes and paper rolls. As an efficient processing equipment, flying shear plays an important role in the cutting of modern rolled bars.

[0003] In the prior art, such as a drum-type flying shear in Chinese patent CN209953911U, it includes a base, a vertically arranged support plate is fixedly connected to one side of the upper end of the base, two parallel flying shear rollers are arranged on the right side of the support plate, the left ends of the two flying shear rollers are rotatably connected to the support plate through a rotating shaft, and the ends of the two rotating shafts away from the flying shear rollers penetrate the support plate and are fixedly sleeved with gears, the two gears are meshed and connected, the upper end of the base close to the gear is fixedly connected to a drive motor through a motor seat, the output end of the drive motor is rotatably connected to the left end of one of the rotating shafts through a coupling, and the right ends of the two flying shear rollers are provided with mounting grooves, and the inside of the mounting grooves is slidably connected with a T-shaped slide rail. The utility model can effectively shear plate and strip materials, and is convenient for disassembly and replacement of the cutter, and can also adjust the distance between the two cutters, so as to facilitate shearing of plate and strip materials of different thicknesses.

[0004] In the above patent, although the device can shear the plate, in the process of shearing metal materials, the tool will be subjected to friction and impact force, resulting in energy conversion into heat energy, thereby causing the tool to generate a certain amount of heat. Excessive heat will lead to increased wear of the tool and even cause the tool to lose its original cutting performance, thereby reducing the service life of the tool. Therefore, in response to the above problems, we have proposed a new type of drum-type flying shear. Utility Model Content

[0005] The utility model aims to solve the problem in the prior art that in the process of shearing metal materials, the tool will be subjected to friction and impact force, resulting in energy being converted into heat energy, thereby causing the tool to generate a certain amount of heat, and excessive heat will lead to increased wear of the tool and even cause the tool to lose its original cutting performance, thereby reducing the service life of the tool, and a drum-type flying shear is proposed.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a drum-type flying shear, comprising a base, a support plate is symmetrically fixedly installed on the top of the base, a rotating shaft is symmetrically rotated between the outer surfaces of the opposite sides of the two support plates, the two rotating shafts are distributed up and down, and a flying shear roller is fixedly installed on the outer surface of the rotating shaft, both ends of the flying shear roller are provided with grooves, and the ends of the flying shear roller are symmetrically penetrated with flow channel holes, and the flow channel holes are located inside the grooves, one of the grooves is internally provided with a water inlet shunt cover for rotation, and the contact surface between the water inlet shunt cover and the groove is in a sealing fit, and the other groove is internally provided with a water outlet conduit cover for rotation, and the contact surface between the water outlet conduit cover and the groove is in a sealing fit.

[0007] Furthermore, a plurality of second fixing rods are fixedly installed on the outer surface of the outlet confluence cover, and the second fixing rods are fixedly connected to the outer surface of one of the support plates. A plurality of first fixing rods are fixedly installed on the outer surface of the inlet diversion cover, and the first fixing rods are fixedly connected to the outer surface of another support plate.

[0008] Furthermore, the outer surface of the rotating shaft passes through the outer surface of the supporting plate and extends to the other side, wherein a motor is fixedly mounted on the outer surface of one of the supporting plates, and an output end of the motor is fixedly connected to an end of one of the rotating shafts.

[0009] Furthermore, gears are fixedly mounted on the other ends of the two rotating shafts, and outer surfaces of the two gears are meshed with each other.

[0010] Furthermore, a protective cover is fixedly mounted on the outer surface of the other support plate, the interior of the protective cover is in a hollow state, and the gear is arranged inside the protective cover.

[0011] Furthermore, a water chiller is fixedly installed at a position near a corner on the top of the base, the output port of the water chiller is fixedly connected to a water inlet pipe, the outer surface of the water inlet pipe is fixedly connected to two first connecting pipes, and the ends of the first connecting pipes are fixedly connected to the water inlet diversion cover.

[0012] Furthermore, the return port of the chiller is fixedly connected to a water outlet pipe, the outer surface of the water outlet pipe is fixedly connected to two second connecting pipes, and the ends of the second connecting pipes are fixedly connected to the water outlet manifold.

[0013] Furthermore, a slot is provided on the outer surface of the rotating shaft near the left and right sides, and a through hole is provided through the inner wall of one side of the slot.

[0014] Furthermore, a mounting plate is inserted inside the slot, a cutter is fixedly connected to the outer surface of the mounting plate, threaded holes are symmetrically penetrated near the edge of the outer surface of the mounting plate, and connecting bolts are connected to the internal threads of the threaded holes, and the connecting bolts correspond to the through holes.

[0015] Furthermore, an air collecting groove is formed through the outer surface of the flying shear roller near the upper and lower sides, and one end of the air collecting groove is connected to an inner wall of one side of the slot.

[0016] Compared with the prior art, the advantages and positive effects of the utility model are:

[0017] 1. In the utility model, the coolant is transported to the water inlet pipe by a chiller, and the coolant is divided into two first connecting pipes through the water inlet pipe, and enters the water inlet shunt cover. Since one end of the water inlet shunt cover connected to the flying shear roller is in an open state, the coolant can enter the flow channel hole. When the coolant passes through the flow channel hole, it can exchange heat with the inner wall of the slot. Since part of the heat on the cutter can be conducted to the slot through the mounting plate, the cutter is cooled, so as to avoid the cutter temperature being too high to affect the cutting performance, and at the same time, the service life of the cutter is increased.

[0018] 2. In the utility model, when the flying shear roller is rotating, the air around the flying shear roller enters the interior through the large opening of the air collecting groove, and then enters the slot through the small opening, which plays a role in guiding and pressurizing the air, so that the airflow blows toward the cutter through the small opening of the air collecting groove, accelerates the fluidity of the air around the cutter, and further improves the heat dissipation effect on the cutter. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A three-dimensional diagram of a drum-type flying shear is proposed for the utility model;

[0020] Figure 2 A schematic diagram of the protective cover structure of a drum-type flying shear is proposed for the utility model;

[0021] Figure 3 A partial structural schematic diagram of a drum-type flying shear is proposed for the utility model;

[0022] Figure 4 A schematic diagram of the structure of a chiller for a drum-type flying shear is provided for the utility model;

[0023] Figure 5 The utility model proposes a partial structural explosion diagram of a drum-type flying shear;

[0024] Figure 6 The utility model provides a sectional view of a flying shear roller of a drum-type flying shear.

[0025] Legend: 1. Base; 11. Support plate; 2. Chiller; 21. Water inlet pipe; 22. First connecting pipe; 23. Water outlet pipe; 24. Second connecting pipe; 3. Protective cover; 4. Rotating shaft; 41. Shear roller; 42. Groove; 43. Flow channel hole; 44. Slot; 45. Through hole; 46. Air collecting trough; 5. Mounting plate; 51. Cutter; 52. Threaded hole; 53. Connecting bolt; 6. Water inlet manifold; 61. First fixing rod; 7. Water outlet manifold; 71. Second fixing rod; 8. Motor; 9. Gear. DETAILED DESCRIPTION

[0026] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0028] Embodiment 1, as Figure 1-Figure 6As shown, the utility model provides a drum-type flying shear, including a base 1, a support plate 11 is symmetrically fixedly installed on the top of the base 1, a rotating shaft 4 is symmetrically rotated between the outer surfaces of the opposite sides of the two support plates 11, and the two rotating shafts 4 are distributed up and down. A flying shear roller 41 is fixedly installed on the outer surface of the rotating shaft 4, and grooves 42 are provided at both ends of the flying shear roller 41. The end of the flying shear roller 41 is symmetrically penetrated by a flow channel hole 43, and the flow channel hole 43 is located inside the groove 42. A water inlet shunt cover 6 is rotatably arranged inside one of the grooves 42, and the contact surface of the water inlet shunt cover 6 and the groove 42 is in sealing fit, and a water outlet confluence cover 7 is rotatably arranged inside the other groove 42, and the contact surface of the water outlet confluence cover 7 and the groove 42 are in sealing fit, and a plurality of second fixing rods 71 ​​are fixedly installed on the outer surface of the water outlet confluence cover 7, and the second fixing rod 71 is fixedly connected to the outer surface of one of the support plates 11, and a plurality of first fixing rods 61 are fixedly installed on the outer surface of the water inlet shunt cover 6. The first fixing rods 61 It is fixedly connected to the outer surface of another support plate 11, the outer surface of the rotating shaft 4 passes through the outer surface of the support plate 11 and extends to the other side, a motor 8 is fixedly installed on the outer surface of one of the support plates 11, and the output end of the motor 8 is fixedly connected to the end of one of the rotating shafts 4, and the other ends of the two rotating shafts 4 are fixedly installed with gears 9, and the outer surfaces of the two gears 9 are meshed, and a protective cover 3 is fixedly installed on the outer surface of the other support plate 11, the interior of the protective cover 3 is in a cavity state, and the gear 9 is arranged inside the protective cover 3, and a chiller 2 is fixedly installed at a position near a corner on the top of the base 1, and the output port of the chiller 2 is fixedly connected to a water inlet pipe 21, and the outer surface of the water inlet pipe 21 is fixedly connected to two first connecting pipes 22, and the end of the first connecting pipe 22 is fixedly connected to the water inlet shunt cover 6, and the reflux port of the chiller 2 is fixedly connected to a water outlet pipe 23, and the outer surface of the water outlet pipe 23 is fixedly connected to two second connecting pipes 24, and the end of the second connecting pipe 24 is fixedly connected to the water outlet shunt cover 7.

[0029] The effect achieved by the entire embodiment 1 is that one of the rotating shafts 4 and the flying shear roller 41 are driven to rotate synchronously by the motor 8. When the rotating shaft 4 rotates, the two gears 9 are meshed with each other, thereby driving the two flying shear rollers 41 to rotate, and the two flying shear rollers 41 rotate in opposite directions. When the two flying shear rollers 41 rotate in opposite directions, the cutter 51 installed on the surface of the flying shear roller 41 rotates around the axis, thereby shearing the plate and strip. During shearing, by starting the chiller 2, the coolant can be transported to the water inlet pipe 21, and the coolant is diverted to the two first connecting pipes 22 through the water inlet pipe 21 and enters the water inlet shunt cover 6. Since the end of the water inlet shunt cover 6 connected to the flying shear roller 41 is in an open state, the coolant can enter the flow channel hole 43. When the coolant passes through the flow channel hole 43, it can Heat exchange is generated with the inner wall of the slot 44, and since part of the heat on the cutter 51 can be conducted to the slot 44 through the mounting plate 5, the cutter 51 is cooled, and the over-high temperature of the cutter 51 is avoided to affect the cutting performance. At the same time, the service life of the cutter 51 is improved. Afterwards, the coolant enters the water outlet manifold 7 through the flow channel hole 43, and enters the chiller 2 through the second connecting pipe 24 and the water outlet pipe 23 in turn for cooling, thereby achieving a circulating cooling effect. The chiller 2 is mainly composed of a compressor, a condenser, an evaporator, a built-in water tank, a water pump and other structures. Its working principle is to compress the refrigerant through the compressor, dissipate heat through the condenser, enter the evaporator through the throttling device, absorb heat and then return to the compressor for circulation. The device is an existing mature equipment and will not be elaborated here.

[0030] Embodiment 2, as Figure 1-Figure 6 As shown, a slot 44 is provided on the outer surface of the rotating shaft 4 near the left and right sides, a through hole 45 is penetrated through the inner wall of one side of the slot 44, a mounting plate 5 is inserted into the interior of the slot 44, a cutter 51 is fixedly connected to the outer surface of the mounting plate 5, threaded holes 52 are symmetrically penetrated through the outer surface of the mounting plate 5 near the edge, a connecting bolt 53 is connected to the inner thread of the threaded hole 52, and the connecting bolt 53 corresponds to the through hole 45, an air collecting groove 46 is penetrated through the outer surface of the flying shear roller 41 near the upper and lower sides, and one end of the air collecting groove 46 is connected to the inner wall of one side of the slot 44.

[0031] The effect achieved by the entire embodiment 2 is that the mounting plate 5 can be fixedly connected to the slot 44 by the connecting bolts 53, and is easy to disassemble, thereby facilitating the disassembly and replacement of the cutter 51. When the flying shear roller 41 is rotating, the air around the flying shear roller 41 enters the interior through the large opening of the air collecting groove 46, and then enters the slot 44 through the small opening, which plays a role in guiding and pressurizing the air, so that the airflow passes through the small opening of the air collecting groove 46 and blows toward the cutter 51, accelerating the fluidity of the air around the cutter 51, and further improving the heat dissipation effect of the cutter 51.

[0032] Working principle: When in use, the motor 8 drives one of the rotating shafts 4 and the flying shear roller 41 to rotate synchronously. When the rotating shaft 4 rotates, the two gears 9 mesh with each other, thereby driving the two flying shear rollers 41 to rotate, and the two flying shear rollers 41 rotate in opposite directions. When the two flying shear rollers 41 rotate in opposite directions, the cutter 51 installed on the surface of the flying shear roller 41 rotates around the axis, so that the plate and strip can be sheared. During shearing, by starting the chiller 2, the coolant can be transported to the water inlet pipe 21, and the coolant is diverted to the two first connecting pipes 22 through the water inlet pipe 21, and enters the water inlet shunt cover 6. Since the end of the water inlet shunt cover 6 connected to the flying shear roller 41 is in an open state, the coolant can enter the flow channel hole 43, when the coolant passes through the flow channel hole 43, it can generate heat exchange with the inner wall of the slot 44, and because part of the heat on the cutter 51 can be conducted to the slot 44 through the mounting plate 5, the cutter 51 is cooled down to avoid the overly high temperature of the cutter 51 affecting the cutting performance. At the same time, the service life of the cutter 51 is improved. When the flying shear roller 41 is rotating, the air around the flying shear roller 41 enters the interior through the large opening of the air collecting groove 46, and then enters the slot 44 through the small opening, which plays a role in guiding and pressurizing the air, so that the airflow passes through the small opening of the air collecting groove 46 to blow towards the cutter 51, accelerates the fluidity of the air around the cutter 51, and further improves the heat dissipation effect of the cutter 51.

[0033] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A drum-type flying shear, comprising a base (1), characterized in that: A support plate (11) is symmetrically fixedly installed on the top of the base (1), and a rotating shaft (4) is symmetrically rotatably arranged between the outer surfaces of the opposite sides of the two support plates (11). The two rotating shafts (4) are arranged in an upper and lower distribution. A flying shear roller (41) is fixedly installed on the outer surface of the rotating shaft (4). Both ends of the flying shear roller (41) are provided with grooves (42). The ends of the flying shear roller (41) are symmetrically penetrated with flow channel holes (43), and the flow channel holes (43) are located inside the grooves (42). A water inlet shunt cover (6) is rotatably arranged inside one of the grooves (42), and the contact surface between the water inlet shunt cover (6) and the groove (42) is in sealing contact. A water outlet conduit cover (7) is rotatably arranged inside the other groove (42), and the contact surface between the water outlet conduit cover (7) and the groove (42) is in sealing contact.

2. The drum-type flying shear according to claim 1, characterized in that: A plurality of second fixing rods (71) are fixedly mounted on the outer surface of the water outlet manifold (7), and the second fixing rods (71) are fixedly connected to the outer surface of one of the support plates (11); a plurality of first fixing rods (61) are fixedly mounted on the outer surface of the water inlet manifold (6), and the first fixing rods (61) are fixedly connected to the outer surface of another support plate (11).

3. The drum-type flying shear according to claim 2, characterized in that: The outer surface of the rotating shaft (4) passes through the outer surface of the supporting plate (11) and extends to the other side, and a motor (8) is fixedly mounted on the outer surface of one of the supporting plates (11), and the output end of the motor (8) is fixedly connected to the end of one of the rotating shafts (4).

4. The drum-type flying shear according to claim 3 is characterized in that: Gears (9) are fixedly mounted on the other ends of the two rotating shafts (4), and the outer surfaces of the two gears (9) are meshed with each other.

5. The drum-type flying shear according to claim 4 is characterized in that: A protective cover (3) is fixedly mounted on the outer surface of the other support plate (11); the interior of the protective cover (3) is in a hollow state; and the gear (9) is arranged inside the protective cover (3).

6. The drum-type flying shear according to claim 1, characterized in that: A water chiller (2) is fixedly installed at a position near a corner on the top of the base (1); an output port of the water chiller (2) is fixedly connected to a water inlet pipe (21); the outer surface of the water inlet pipe (21) is fixedly connected to two first connecting pipes (22); the ends of the first connecting pipes (22) are fixedly connected to a water inlet manifold (6).

7. The drum-type flying shear according to claim 6, characterized in that: The return port of the chiller (2) is fixedly connected to a water outlet pipe (23), the outer surface of the water outlet pipe (23) is fixedly connected to two second connecting pipes (24), and the ends of the second connecting pipes (24) are fixedly connected to a water outlet manifold (7).

8. The drum-type flying shear according to claim 1, characterized in that: The outer surface of the rotating shaft (4) is provided with slots (44) near the left and right sides, and a through hole (45) is provided through the inner wall of one side of the slot (44).

9. The drum-type flying shear according to claim 8, characterized in that: A mounting plate (5) is inserted into the slot (44), a cutter (51) is fixedly connected to the outer surface of the mounting plate (5), threaded holes (52) are symmetrically penetrated at positions near the edge of the outer surface of the mounting plate (5), and connecting bolts (53) are connected to the inner threads of the threaded holes (52), and the connecting bolts (53) correspond to the through holes (45).

10. The drum-type flying shear according to claim 1, characterized in that: An air collecting groove (46) is formed through the outer surface of the flying shear roller (41) near the upper and lower sides, and one end of the air collecting groove (46) is connected to the inner wall of one side of the slot (44).

Citation Information

Patent Citations

  • Drum-type flying shear

    CN209953911U