Movable integrated welding machine

By designing a movable integrated welding machine, combining three-stage distribution box, electric welding machine and gas cylinder, the universal wheel and directional wheel are used to achieve convenient movement, which solves the low efficiency and difficulty of moving existing welding equipment when the working surface changes. Problem, efficient and safe welding operations are achieved.

CN222492734UActive Publication Date: 2025-02-18CHINA CONSTR XINJIANG CONSTR ENG GRP THIRD CONSTR ENG CO LTD
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Patent Information

Application Number
CN202421281699.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-18
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

Existing welding equipment needs to be removed and reinstalled when the working surface changes, resulting in low work efficiency and difficulty in moving.

Method used

A movable integrated welding machine is designed, combining three-stage distribution box, electric welding machine and gas cylinder, and the universal wheel and directional wheel are used to achieve convenient movement, simple connection, time and effort.

Benefits of technology

It greatly improves work efficiency and reduces the risk of electricity safety, is simple to operate, convenient to use, safe and reliable, and is suitable for a variety of industrial welding scenarios.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding, and discloses a movable integrated welding machine which comprises a bottom plate and a storage box fixedly installed at the upper end of the bottom plate, an inner cavity of the storage box is divided into two storage cavities, namely a first storage cavity and a second storage cavity, and a three-level distribution box, an electric welding machine, a gas cylinder and the like are combined into a whole through the movable integrated welding machine. When a working face is transferred on site, movement is convenient, connection among other devices does not need to be dismantled, only a three-phase power source connected into the small three boxes of the electric welding machine needs to be dismantled, when construction is started again, only the three-phase power source is connected into the electric welding machine nearby, work can be started, time and labor are saved, electricity utilization safety risks are reduced, and working efficiency is greatly improved. The bottom of the whole device is provided with two directional wheels, the front end of the whole device is provided with a universal wheel and an operating rod, the device can be pushed to move to a welding site, use is more flexible, the device has the advantages of being easy to operate, convenient to use, safe, reliable and the like, daily yield is high, and working efficiency can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a movable integrated welding machine. Background Art

[0002] At present, due to the fast progress, high quality requirements and heavy workload in the main construction stage of the building, according to the classification method of my country's industrial categories, welding operations are mainly widely distributed in boilers, pressure vessels, power generation equipment, nuclear facilities, petrochemicals, pipelines, metallurgy, mining, railways, automobile construction, engineering machinery, machinery manufacturing and other industries. This process has a large workload and requires high efficiency and standardized construction. The traditional construction method is that construction personnel carry three-level distribution boxes, welding machine gas cylinders, etc. to carry out preparatory work before construction. The horizontal distance between the three-level distribution box and the equipment must meet 3m. There are low construction efficiency and temporary power risks in on-site wiring. Therefore, the development of a device with high work efficiency and safe and effective is the key to solving the above problems.

[0003] When welding steel structures, pipe corridors, brackets, and equipment in various industrial plants, the electric welder must first be connected to a three-phase power supply via a three-level distribution box on site, and then the three-level distribution box must be connected to the power supply of the electric welder, and the gas cylinder and gas pipeline must be connected. Whenever the work surface changes, all equipment must be dismantled and transferred to the next work surface, and then reinstalled, which makes the work less efficient and more difficult to move. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a movable integrated welding machine to solve the technical problem that every time the working surface changes, all equipment needs to be dismantled and transferred to the next working surface, and then needs to be reinstalled, which makes the work inefficient and difficult to move.

[0006] (II) Technical solution

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A movable integrated welding machine comprises a base plate and a storage box fixedly mounted on the upper end of the base plate, wherein the inner cavity of the storage box is divided into two storage cavities, respectively located in a first storage cavity and a second storage cavity, a fireproof trough box is arranged in the middle of the inner cavity of the storage box, an electric welding machine is arranged in the second storage cavity, wherein the first storage cavity is provided with storage bin one, storage bin two and storage bin three, a welding rod drying barrel is arranged in the storage bin three, a three-level distribution box is arranged on the outer side of the storage box, wherein a gas cylinder is arranged at the upper end of the base plate, and a universal wheel and two directional wheels are arranged at the bottom end of the base plate.

[0009] Preferably, a joystick is arranged on the bottom plate, wherein the joystick is used to control the steering of the universal wheel, and a brake plate is arranged on the universal wheel.

[0010] Preferably: the storage bin 1 is used for storing tools.

[0011] Preferably: the second storage bin is used for storing welding rods.

[0012] Preferably, two cover plates are hingedly mounted on the storage box.

[0013] Preferably: a hydraulic telescopic rod is provided between the two cover plates and the storage box.

[0014] (III) Beneficial effects

[0015] 1. The device combines a three-level distribution box, an electric welder and a gas cylinder into one, which is convenient for movement when the work surface is transferred on site. The connections between other equipment do not need to be removed. Only the three-phase power supply connected to the small three-box of the electric welder needs to be removed. When construction starts again, only the three-phase power supply needs to be connected to the electric welder nearby to start working. This saves time and effort, reduces the risk of electricity safety, and greatly improves work efficiency.

[0016] 2. Connect the three-level distribution box to the welding machine power cord. Place the welding gun wire and grounding wire of the welding machine in the fireproof trough box at the bottom of the device. The bottom of the entire device is equipped with two directional wheels, and the front end is equipped with a universal wheel and a joystick, which can push the device to move to the welding location. It is more flexible to use and has the advantages of simple operation, easy use, safety and reliability. It has high daily output and can effectively improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings.

[0018] Figure 1 This is the overall structural diagram of the portable integrated welding machine of the utility model;

[0019] Figure 2 This is a structural diagram of the gas cylinder of the utility model;

[0020] Figure 3 This is a structural diagram of the joystick of the utility model;

[0021] Figure 4 It is the structural diagram of the electric welding machine of the utility model.

[0022] Legend: 1. Bottom plate; 2. Storage box; 21. Fireproof trough box; 22. Second storage chamber; 23. Welding rod drying barrel; 24. Storage bin one; 26. Storage bin two; 27. Cover plate; 28. Hydraulic telescopic rod; 3. Electric welding machine; 4. Three-level distribution box; 5. Gas cylinder; 6. Universal wheel; 61. Joystick; 62. Brake plate; 7. Steering wheel. DETAILED DESCRIPTION

[0023] The embodiment of the present application provides a movable integrated welding machine, which effectively solves the problem that whenever the working surface changes, all equipment needs to be dismantled and transferred to the next working surface, and then needs to be reinstalled, which makes the work inefficient and difficult to move. The movable integrated welding machine combines a three-level distribution box, an electric welder, and a gas cylinder into one, which is convenient to move when the working surface is transferred on site. The connections between the remaining equipment do not need to be dismantled. Only the three-phase power supply connected to the small three-box of the electric welder needs to be dismantled. When the construction starts again, only the three-phase power supply needs to be connected to the electric welder nearby to start working, which saves time and effort, reduces the safety risk of electricity use, and greatly improves work efficiency. The three-level distribution box is connected to the power cord of the electric welder, and the welding handle wire and the grounding wire of the electric welder are placed in the fireproof trough box at the bottom of the device. Two directional wheels are installed at the bottom of the entire device, and a universal wheel and a joystick are installed at the front end, which can push the device to move to the welding location. The use is more flexible, and has the advantages of simple operation, convenience, safety and reliability, high daily output, and can effectively improve work efficiency.

[0024] Embodiment: Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the technical solution in the embodiment of the present application effectively solves the technical problem that every time the working surface changes, all equipment needs to be dismantled and transferred to the next working surface, and then needs to be reinstalled, which makes the work inefficient and difficult to move. The overall idea is as follows:

[0025] In view of the problems existing in the prior art, the utility model provides a movable integrated welding machine, including a base plate 1 and a storage box 2 fixedly installed on the upper end of the base plate 1, the inner cavity of the storage box 2 is divided into two storage cavities, respectively located in a first storage cavity and a second storage cavity 22, a fireproof trough box 21 is arranged in the middle of the inner cavity of the storage box 2, and an electric welding machine 3 is arranged in the second storage cavity 22, wherein the first storage cavity is provided with a storage bin 1 24, a storage bin 2 26 and a storage bin 3, a welding rod drying barrel 23 is arranged in the storage bin 3, and a welding rod drying barrel 23 is arranged on the outer side of the storage box 2. A three-level distribution box 4 is provided, wherein a gas cylinder 5 is provided at the upper end of the bottom plate 1, a universal wheel 6 and two directional wheels 7 are provided at the bottom end of the bottom plate 1, a joystick 61 is provided on the bottom plate 1, wherein the joystick 61 is used to control the steering of the universal wheel 6, a brake plate 62 is provided on the universal wheel 6, a storage bin 1 24 is used to place tools, a storage bin 2 26 is used to place welding rods, two cover plates 27 are hingedly installed on the storage box 2, and a hydraulic telescopic rod 28 is provided between the two cover plates 27 and the storage box 2. The device is composed of common materials: three The device is a combination of the above-mentioned equipment and devices into an integral device. The storage box 2 and the bottom plate 1 of the whole device are made of 5# galvanized square steel and galvanized iron sheet. The three-level distribution box 4 is connected to the power cord of the electric welding machine 3. The welding handle wire and the ground wire of the electric welding machine 3 are placed in the fireproof trough box 21 at the bottom of the device. The bottom of the whole device is equipped with two directional wheels 7, and the front end is equipped with a universal wheel 6 and a joystick 61, which can push the device to move to the welding position. The grounding point is more flexible to use and has the advantages of simple operation, easy use, safety and reliability. It has a high daily output and can effectively improve work efficiency. The device combines the three-level distribution box 4, the electric welder 3 and the gas cylinder 5 into one, which is convenient for moving when the work surface is transferred on site. The connection between the remaining equipment does not need to be removed. Only the three-phase power supply connected to the small three-box of the electric welder 3 needs to be removed. When the construction starts again, only the three-phase power supply needs to be connected to the electric welder 3 nearby to start working. This saves time and effort, reduces the risk of electricity safety, and greatly improves work efficiency.

[0026] Working principle:

[0027] The first step is that the device is composed of common materials: a three-level distribution box 4, an electric welder 3, a gas cylinder 5, a welding rod drying barrel 23 and a universal wheel 6, etc. The device combines the above-mentioned various types of equipment and devices into an integral device. The storage box 2 and the bottom plate 1 of the whole device are composed of 5# galvanized square steel and galvanized iron sheet. The three-level distribution box 4 is connected to the power cord of the electric welder 3. The welding handle wire and the grounding wire of the electric welder 3 are placed in the fireproof trough box 21 at the bottom of the device. Two directional wheels 7 are installed at the bottom of the whole device, and a universal wheel 6 and a joystick 61 are installed at the front end, which can push the device to move to the welding location. It is more flexible to use and has the advantages of simple operation, easy use, safety and reliability, high daily output, and can effectively improve work efficiency.

[0028] In the second step, the device combines the three-level distribution box 4, the electric welder 3 and the gas cylinder 5 into one, which is convenient for moving when the work surface is transferred on site. The connections between the remaining equipment do not need to be removed. Only the three-phase power supply connected to the small three-box of the electric welder 3 needs to be removed. When the construction starts again, it is only necessary to connect the three-phase power supply to the electric welder 3 nearby to start working, which saves time and effort, reduces the safety risk of electricity use, and greatly improves work efficiency.

[0029] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.

Claims

1. A mobile integrated welding machine, comprising a base plate (1) and a storage box (2) fixedly mounted on the upper end of the base plate (1), characterized in that: The inner cavity of the storage box (2) is divided into two storage cavities, located respectively in a first storage cavity and a second storage cavity (22); a fireproof trough box (21) is arranged in the middle of the inner cavity of the storage box (2); and an electric welder (3) is arranged in the second storage cavity (22); Wherein, the first storage chamber is provided with a storage bin 1 (24), a storage bin 2 (26) and a storage bin 3, a welding rod drying barrel (23) is provided in the storage bin 3, and a three-level distribution box (4) is provided outside the storage box (2); A gas cylinder (5) is arranged at the upper end of the base plate (1), and a universal wheel (6) and two directional wheels (7) are arranged at the lower end of the base plate (1).

2. The movable integrated welding machine according to claim 1, characterized in that: A joystick (61) is provided on the bottom plate (1); The joystick (61) is used to control the steering of the universal wheel (6), and a brake plate (62) is provided on the universal wheel (6).

3. The movable integrated welding machine according to claim 1, characterized in that: The storage bin 1 (24) is used to store tools.

4. The movable integrated welding machine according to claim 1, characterized in that: The second storage bin (26) is used to store welding rods.

5. The movable integrated welding machine according to claim 1, characterized in that: Two cover plates (27) are hingedly mounted on the storage box (2).

6. The movable integrated welding machine according to claim 5, characterized in that: A hydraulic telescopic rod (28) is arranged between the two cover plates (27) and the storage box (2).