Walking wheel replacing tool applied to bucket wheel machine

By designing a workpiece for the walking wheel replacement of the bucket turbine, the combination of bearings and H-shaped steel can be used to achieve the displacement of the walking wheel, which solves the problem of inconvenient lifting and safety risks during the replacement of the walking wheel of the bucket turbine, and realizes the walking wheel Safe, quick replacement and efficient use.

CN222494071UActive Publication Date: 2025-02-18DALIAN DAZHONG ELECTROMECHANICAL INSTALLATION ENG +1
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Patent Information

Application Number
CN202421200462.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-18
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The wheel of the bucket turbine is inconvenient to lift during replacement, which poses a great safety risk, and it takes a long time to replace it, which consumes a lot of labor and machinery.

Method used

A moving wheel replacement tool for bucket turbine is designed, including connecting brackets, bearings, shafts, shaft sleeves, upper connecting cover plates, H-shaped steel, lateral connecting plates and bearing bases, and the running is achieved through the cooperation of bearings and H-shaped steel. The displacement of the wheels facilitates quick sliding out of the steel structure and replaces the steel structure.

Benefits of technology

It realizes safe and rapid replacement of the walking wheel, reduces the probability of accidents, simplifies the design of the tooling structure, is easy to disassemble and use, and is highly applicable. Ordinary employees can complete the replacement after simple training.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a traveling wheel replacing tool applied to a bucket wheel machine. The traveling wheel replacing tool comprises a connecting support, a bearing I, a shaft I, a shaft sleeve, an upper connecting cover plate, H-shaped steel, a shaft II, a lateral connecting plate, a bearing II and a bearing base. The upper connecting cover plate is correspondingly arranged above the bearing base; the lateral connecting plate is connected between the upper connecting cover plate and the left and right ends of the bearing base; the bearing I is vertically mounted below the inner side of the upper connecting cover plate through a horizontal shaft I; a through hole is formed in the middle of the bearing base; the bearings II are installed on the two sides of the through hole in the middle of the bearing base through vertical shafts II. The H-shaped steel is vertically arranged, the top surface of the H-shaped steel clings to the bearing I, and the two sides of a web plate of the H-shaped steel cling to the bearings II on the two sides correspondingly; the connecting support is fixedly connected to the top of the upper chaining cover plate and used for being connected with a walking wheel carrier of the bucket wheel machine. The traveling wheel is reasonable in structure, high in applicability and capable of effectively solving the problems that the traveling wheel is large in replacement difficulty, high in cost, large in danger and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of bucket wheel machine manufacturing, in particular to a traveling wheel replacement tool used for bucket wheel machines. Background Art

[0002] During the use of bucket wheel excavators, the running wheels may be damaged due to long-term operation. In the process of replacing the running wheels, the damaged running wheels need to be removed and replaced with new ones to ensure both efficiency and safety. However, the running wheels of existing bucket wheel excavators are not convenient to hoist during replacement, and there are great safety risks. The replacement takes a long time and consumes a lot of manpower and machinery. Therefore, it is urgent to design a device that is convenient for replacing the running wheels of bucket wheel excavators. Summary of the invention

[0003] In view of the above problems, the purpose of the utility model is to provide a running wheel replacement tooling for bucket wheel excavator, which can complete the running wheel replacement operation safely and quickly.

[0004] The technical solution adopted by the utility model is as follows:

[0005] The utility model proposes a running wheel replacement tool for bucket wheel excavator, comprising a connecting bracket, a bearing I, a shaft I, a sleeve, an upper connecting cover plate, an H-shaped steel, a shaft II, a lateral connecting plate, a bearing II and a bearing base; the upper connecting cover plate is correspondingly arranged above the bearing base; the lateral connecting plates are respectively connected between the upper connecting cover plate and the left and right ends of the bearing base; the bearing I is vertically installed on the lower inner side of the upper connecting cover plate through the horizontal shaft I; a through hole is opened in the middle of the bearing base; the bearing II is respectively installed on both sides of the through hole in the middle of the bearing base through the vertical shaft II; the H-shaped steel is vertically arranged, and its top surface is tightly attached to the bearing I, and the two sides of its web are correspondingly tightly attached to the bearings II on both sides; the connecting bracket is fixedly connected to the top of the upper connecting cover plate, and is used to be connected to the running wheel frame of the bucket wheel excavator.

[0006] Furthermore, shaft sleeves are provided on both sides of the shaft I.

[0007] Furthermore, the upper connecting cover plate, the lateral connecting plate and the bearing base are fixed by welding to form a tooling frame with front and rear sides open.

[0008] Furthermore, the bearing I and the bearing II are both deep groove ball bearings.

[0009] Compared with the prior art, the utility model has the following beneficial effects:

[0010] 1. The overall structural design of the utility model is simple, easy to disassemble, and has high safety. While being able to safely and quickly complete the replacement of the running wheels, it can effectively reduce the probability of accidents.

[0011] 2. The utility model has a reasonable structure and strong applicability. Only one set is needed to solve the problems of difficulty, high cost and high risk in replacing the running wheels. Moreover, the utility model is easy to use and can be completed by ordinary employees after simple training. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 It is a schematic diagram of the connection between the utility model and the running wheel frame;

[0014] Figure 3 This is a rendering of the utility model for replacing the running wheels.

[0015] Among them, the figure markings are: 1-connecting bracket; 2-bearing I; 3-shaft I; 4-sleeve; 5-upper connecting cover plate; 6-H-shaped steel; 7-shaft II; 8-lateral connecting plate; 9-bearing II; 10-bearing base; 11-traveling wheel. DETAILED DESCRIPTION

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] It should be noted that, in the description of the present invention, the terms "upper", "lower", "top", "bottom", "one side", "the other side", "left", "right", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not mean that the device or element must have a specific orientation, be constructed and operated in a specific orientation.

[0018] See attached Figure 1-3 The utility model proposes a traveling wheel replacement tool for a bucket wheel excavator, comprising a connecting bracket 1, a bearing I2, a shaft I3, a shaft sleeve 4, an upper connecting cover plate 5, an H-shaped steel 6, a shaft II7, a lateral connecting plate 8, a bearing II9 and a bearing base 10.

[0019] Among them, the upper connecting cover plate 5 is correspondingly arranged above the bearing base 10; the lateral connecting plates 8 are respectively fixedly welded between the upper connecting cover plate 5 and the left and right ends of the bearing base 10, and the upper connecting cover plate 5, the lateral connecting plate 8 and the bearing base 10 together form a tooling frame with front and back sides open.

[0020] The bearing I2 is vertically installed on the lower inner side of the upper connecting cover plate 5 through a horizontal axis I3. In this embodiment, shaft sleeves 4 are respectively installed on both sides of the shaft I; a through hole is opened in the middle of the bearing base 10; the bearing II9 is ​​respectively installed on both sides of the through hole in the middle of the bearing base 10 through a vertical axis II7; the H-shaped steel 6 is vertically arranged, and its top surface is rollingly pressed against the bearing I2, and its two sides of the web are respectively rollingly pressed against the bearings II9 on both sides; the connecting bracket 1 is an L-shaped frame, one end of which is fixedly connected to the top of the upper connecting cover plate 5, and the other end is fixedly connected to the running wheel frame of the bucket wheel excavator.

[0021] In this embodiment, the bearing I2 and the bearing II9 are both deep groove ball bearings.

[0022] The working principle of the utility model is as follows: during the replacement of the bucket wheel machine running wheel 11, the tooling is assembled in advance, the H-shaped steel 5 is fixed vertically to the ground, and then the tooling is installed in place, so that the upper bearing I2 is close to the top surface of the H-shaped steel 5, and the lower two side bearings II9 are respectively close to the two sides of the web of the H-shaped steel 5, and the gap between the bearing and the H-shaped steel 5 is adjusted to ensure that the tooling can slide freely on the H-shaped steel 5, and the end of the connecting bracket 1 of the tooling is fixedly connected to the running wheel frame by bolts, and then the connecting bolts between the running wheel frame and the steel structure are loosened, and after the steel structure is lifted up by the jack, the damaged running wheel is pulled out by a hand winch. Similarly, the new running wheel frame is pulled into place, the bolts are closed, and the jack is loosened to complete the replacement of the running wheel. The utility model can fix the running wheel during the replacement of the running wheel to prevent it from tipping over and other safety hazards. Moreover, since the running wheel is located below the steel structure of the bucket wheel machine, it is not convenient to hoist it. The utility model realizes the displacement of the running wheel through the cooperation of the bearing and the H-shaped steel 6, so that it can quickly slide out of the steel structure range, which is convenient for the replacement of the running wheel and can improve the replacement efficiency.

[0023] Matters not described in detail in this utility model are known technologies.

[0024] The embodiments described above are merely descriptions of preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. A tool for replacing a running wheel of a bucket wheel excavator, characterized in that: The tooling includes a connecting bracket, a bearing I, a shaft I, a sleeve, an upper connecting cover plate, an H-shaped steel, a shaft II, a lateral connecting plate, a bearing II and a bearing base; the upper connecting cover plate is correspondingly arranged above the bearing base; the lateral connecting plates are respectively connected between the upper connecting cover plate and the left and right ends of the bearing base; the bearing I is vertically installed on the lower inner side of the upper connecting cover plate through the horizontal shaft I; a through hole is opened in the middle of the bearing base; the bearing II is respectively installed on both sides of the through hole in the middle of the bearing base through the vertical shaft II; the H-shaped steel is vertically arranged, and its top surface is tightly attached to the bearing I, and the two sides of its web are correspondingly tightly attached to the bearings II on both sides; the connecting bracket is fixedly connected to the top of the upper connecting cover plate, and is used to be connected to the running wheel frame of the bucket wheel excavator.

2. The running wheel replacement tool for bucket wheel excavator according to claim 1 is characterized in that: Axle sleeves are arranged on both sides of the shaft I.

3. The running wheel replacement tool for bucket wheel excavator according to claim 1 is characterized in that: The upper connecting cover plate, the lateral connecting plate and the bearing base are fixed by welding to form a tooling frame with front and rear surfaces open.

4. The tooling for replacing the running wheel of a bucket wheel excavator according to claim 1 is characterized in that: The bearing I and the bearing II are both deep groove ball bearings.