Automatic hardware fitting assembling device

Abstract

The utility model relates to an automatic hardware fitting assembling device which comprises an edge recognizing mechanism, a clamping mechanism and an assembling mechanism. The clamping mechanism is provided with a first clamping jaw and a second clamping jaw, the first clamping jaw conveys the main component subjected to rotary edge recognition to a main component jig of an assembly station, and the second clamping jaw conveys a part assembled by the assembly station to a subsequent assembly station; according to the assembling mechanism, plastic sub-material rails are arranged on the two sides of the main part jig connected with the vertical plate, probes and sensors are arranged on the portions, on the rear sides of the plastic sub-material rails, of the base plate, and the plastic sub-materials which are distributed in place are arranged through the plastic sub-material rails and trigger the sensors through the probes. The sensor outputs signals and feeds back the signals to a control system to confirm that the plastic sub-assemblies are assembled on the two sides of the main part. The utility model has the advantages of simple structure, improved product assembly yield and reduced product assembly cost.

Description

Technical Field

[0001] The utility model relates to an automatic assembly device for hardware accessories. Background Art

[0002] With the development of hardware manufacturing industry technology, the automated assembly and testing of hardware products has become an important method for reducing production costs and improving product consistency in the industry. The automated assembly of hardware products is an effective measure to reduce costs and improve efficiency.

[0003] In the automated assembly process of hardware products, it is often necessary to assemble two smaller parts first and then assemble them into the main part. Figure 5 , Figure 6 The main component b1 of the hardware parts has completed edge recognition. The main component needs to be assembled with the plastic sub-b2 on both sides. Since the weight of the plastic sub-b2 is less than 1 gram and the assembly gap is only 0.05mm, it needs to be accurately assembled to the main component b1 before it can be assembled into the main part as a whole part for subsequent automated assembly of hardware parts. This type of parts assembly has problems such as small size, light weight, and difficulty in detection. Summary of the invention

[0004] The purpose of the utility model is to provide a hardware accessories automatic assembly device with a simple structure, which can improve the product assembly quality rate and reduce the product assembly cost, so as to solve the problems of the separation and loading of small parts and the easy loss of small parts during the automatic assembly of hardware products.

[0005] The purpose of the utility model is achieved in this way. An automatic assembly device for hardware accessories includes an edge recognition mechanism, a clamping mechanism and an assembly mechanism. The edge recognition mechanism rotates the main component to recognize the edge; the clamping mechanism is provided with a first clamping jaw and a second clamping jaw, the first clamping jaw sends the main component with the rotation and edge recognition to the main component fixture of the assembly station, and the second clamping jaw sends the parts assembled at the assembly station to the subsequent assembly station; the assembly mechanism is provided with plastic sub-material rails on both sides of the main component fixture connected to the vertical plate, and a probe and a sensor are provided on the seat plate at the rear side of the plastic sub-material rail. The plastic sub-materials arranged and distributed in place by the plastic sub-material rail trigger the sensor through the probe, and the sensor outputs a signal that is fed back to the control system to confirm that the plastic sub-materials are assembled to both sides of the main component.

[0006] In the utility model, the probe is reset to a position flush with the side surface of the seat plate by a spring arranged in the seat plate.

[0007] The utility model comprises a vertical plate of an assembly mechanism provided with a material dividing cylinder and a slide rail group, the slide rail group is connected to a clamping jaw cylinder through a connecting plate, the clamping jaw cylinder is connected to a movable jaw provided with a trocar, and the trocar divides the plastic pieces under the drive of the material dividing cylinder; after the probe detects that the plastic pieces are in place, the movable jaw is driven by the clamping jaw cylinder and cooperates with a fixed jaw arranged at the assembly station to clamp the plastic pieces in place on both sides of the main component fixture, and the material dividing cylinder rises along the slide rail group to drive the clamping jaw cylinder, the fixed jaw, the movable jaw, the connecting plate and the plastic pieces to rise and be assembled with the main component; subsequently, the clamping jaw cylinder releases the movable jaw and draws out the trocar, and the plastic pieces are blocked by the fixed jaw to keep the assembled state of the parts.

[0008] The utility model comprises a clamping mechanism provided with a manipulator, a Z-axis guide rail and an X-axis guide rail, wherein a first clamping jaw and a second clamping jaw are synchronously lifted and lowered along the Z-axis guide rail by the manipulator; the Z-axis guide rail is installed on the X-axis guide rail through a slide seat, and the Z-axis guide rail is toggled by a toggle fork of the manipulator, so that the first clamping jaw and the second clamping jaw are synchronously moved left and right along the X-axis.

[0009] The utility model has the following beneficial effects: the main components are arranged and the edges are recognized by the edge recognition mechanism; the plastic sub-materials are then divided and assembled on the main components by the assembly mechanism to complete the assembly of the parts; the assembly mechanism is provided with a main component fixture, which can accurately position the main component and ensure the assembly accuracy; the assembly mechanism is provided with a detection mechanism in the plastic sub-material division process to solve the problem that small parts are easily missing during assembly; the two clamping claws of the clamping mechanism act simultaneously to meet the stability of automatic feeding and effectively improve the efficiency of the assembly process. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the utility model;

[0011] Figure 2 yes Figure 1 A schematic diagram of the three-dimensional structure of the embodiment viewed from another direction;

[0012] Figure 3 yes Figure 1 A three-dimensional structural schematic diagram of an assembly mechanism of an embodiment;

[0013] Figure 4 yes Figure 1 A schematic diagram of the three-dimensional structure of the assembly mechanism of the embodiment viewed from another direction;

[0014] Figure 5 yes Figure 1 A schematic diagram of the three-dimensional structure of the embodiment after the parts are assembled;

[0015] Figure 6 yes Figure 1 A schematic diagram of the three-dimensional structure of the embodiment after the parts are assembled and viewed from another direction.

[0016] In the figure, A, edge recognition mechanism; B, clamping mechanism; C, assembly mechanism; b1, main component; b2, plastic sub; 1, vertical plate; 2, plastic sub material rail; 3, main component fixture; 4, seat plate; 5, probe; 6, sensor; 7, clamping cylinder; 8, fixed claw; 9, movable claw; 10, material dividing cylinder; 11, connecting plate; 12, slide rail group; 13, sleeve needle; 14, first clamping jaw; 15, second clamping jaw; 16, manipulator; 17, Z-axis guide rail; 18, X-axis guide rail; 19, slide seat; 20, toggle fork. Implementation

[0017] Reference Figures 1 to 6 The present embodiment is an automatic assembly device for hardware accessories, including an edge recognition mechanism A, a clamping mechanism B and an assembly mechanism C. The edge recognition mechanism rotates the main component b1 to recognize the edge; the clamping mechanism is provided with a first clamping jaw 14, a second clamping jaw 15, a manipulator 16, a Z-axis guide rail 17 and an X-axis guide rail 18, and the first clamping jaw and the second clamping jaw are synchronously lifted and lowered along the Z-axis guide rail by the manipulator; the Z-axis guide rail is installed on the X-axis guide rail through a slide 19, and the Z-axis guide rail is moved by the manipulator's toggle fork 20, and the first clamping jaw and the second clamping jaw move left and right synchronously along the X-axis; the first clamping jaw sends the main component with the rotationally recognized edge to the main component fixture 3 of the assembly station, and the second clamping jaw sends the parts assembled at the assembly station to the subsequent assembly station; the assembly mechanism is provided with plastic sub-material rails 2 on both sides of the main component fixture connected to the vertical plate 1, and a probe 5 and a sensor 6 are provided on the seat plate 4 on the rear side of the plastic sub-material rail, and the plastic sub-material rail is arranged to distribute the material ... main component to the main component fixture 3 of the assembly station, and the second clamping jaw sends the main component to the main component fixture 3 of the assembly station, and the second clamping jaw sends the main component to the main component fixture 3 of the assembly station, and the second clamping jaw The plastic sub-piece b2 in place triggers the sensor through the probe, and the sensor outputs a signal that is fed back to the control system to confirm that the plastic sub-piece is assembled to both sides of the main component; the probe is reset to a position flush with the side of the seat plate by a spring arranged in the seat plate; the vertical plate of the assembly mechanism is installed with a dividing cylinder 10 and a slide rail group 12, the slide rail group is connected to the clamping jaw cylinder 7 through a connecting plate 11, the clamping jaw cylinder is connected to a movable jaw 9 provided with a sleeve needle 13, and the sleeve needle divides the plastic sub-piece under the drive of the dividing cylinder; after the probe detects that the plastic sub-piece is in place, the movable jaw is driven by the clamping jaw cylinder and cooperates with the fixed jaw 8 arranged at the assembly station to clamp the plastic sub-pieces in place on both sides of the main component fixture, and the dividing cylinder rises along the slide rail group to drive the clamping jaw cylinder, the fixed jaw, the movable jaw, the connecting plate and the plastic sub-piece to rise and be assembled with the main component; then, the clamping jaw cylinder releases the movable jaw and pulls out the sleeve needle, and the plastic sub-piece is blocked by the fixed jaw to keep the assembled state of the parts.

[0018] The working process of this utility model is:

[0019] Edge recognition: After the main component of the edge recognition mechanism is divided and rotated to recognize the edge, the first clamping jaw in the clamping mechanism clamps the recognized main component to the main component fixture in the assembly mechanism through the clamping jaw cylinder, and the assembled plastic sub-clamp is clamped to the assembly station by the second clamping jaw. The two clamping jaws of the clamping mechanism act simultaneously, which effectively improves efficiency.

[0020] Positioning: The assembly mechanism completes the incoming plastic materials and the positioning of the main components through the plastic sub-material rail and the main component fixture installed on the vertical plate. When the first clamp on the clamping mechanism clamps the main component, it is placed on the main component fixture to complete the positioning of the main component; the rear of the plastic sub-material rail is connected to a vibration plate, and under the action of the vibration plate, the plastics are arranged in the plastic sub-material rail without gaps until the end.

[0021] Detection: The probes and sensors installed on the base plate are used to detect whether the plastic material is in place. A spring is inserted between the probe and the base plate. In the absence of external force, the end of the probe is flush with the outer side of the base plate. When the plastic material reaches the end of the plastic material rail, the plastic material pushes the end of the probe to move outward and protrude from the base plate. The end of the probe is detected by the sensor, and the sensor outputs a signal, which is considered to be the presence of the plastic material. When the material is removed, the probe returns to a position flush with the side of the base plate under the action of the spring.

[0022] Assembly: When the control system receives the assembly instruction, the edge recognition mechanism is activated, and the first clamping jaw clamps a main component with recognized edges to the main component fixture; the sleeve needle completes the plastic material distribution under the drive of the material distribution cylinder, and the sleeve needle set on the movable jaw can clamp the plastic; when the incoming plastic is detected, the clamping jaw cylinder clamps and drives the movable jaw to clamp the plastic on both sides; then, the material distribution cylinder rises, driving the clamping jaw cylinder, fixed jaw, movable jaw, connecting plate and plastic to rise, so that the plastic on both sides are assembled with the main component; then, the second clamping jaw in the clamping mechanism descends to clamp the assembled parts. At this time, the clamping jaw cylinder releases the movable jaw and pulls out the sleeve needle. The position of the plastic is not affected by the blockage of the fixed jaw and remains in the assembled state.

[0023] Clamping: The first clamping jaw and the second clamping jaw on the clamping mechanism respectively deliver the main component and the assembled parts to the main component fixture and the subsequent assembly station to complete the entire process.

[0024] After that, the next product enters the edge recognition, positioning, inspection, assembly and clamping cycle. At the beginning of the work, since there is no product at the assembly station, the process will be executed twice to meet the assembly requirements.

Claims

1. An automatic assembly device for hardware accessories, comprising an edge recognition mechanism (A), a clamping mechanism (B) and an assembly mechanism (C), wherein the edge recognition mechanism rotates the main component (b1) to recognize the edge; characterized in that: The clamping mechanism is provided with a first clamping jaw (14) and a second clamping jaw (15), wherein the first clamping jaw delivers the main component that has been rotated and identified to a main component fixture (3) at an assembly station, and the second clamping jaw delivers the part assembled at the assembly station to a subsequent assembly station; The assembly mechanism is provided with plastic sub-material rails (2) on both sides of a main component fixture connected to the vertical plate (1), and a probe (5) and a sensor (6) are provided on a seat plate (4) at the rear side of the plastic sub-material rail. The plastic sub-materials (b2) arranged and distributed in place by the plastic sub-material rail trigger the sensor through the probe, and the sensor outputs a signal that is fed back to the control system to confirm that the plastic sub-materials are assembled to both sides of the main component.

2. The automatic hardware assembly device according to claim 1 is characterized in that: The probe is reset to a position flush with the side surface of the seat plate by a spring arranged in the seat plate.

3. The automatic assembly device for hardware accessories according to claim 1 or 2, characterized in that: The vertical plate of the assembly mechanism is provided with a material dividing cylinder (10) and a slide rail group (12), the slide rail group is connected to the clamping jaw cylinder (7) via a connecting plate (11), the clamping jaw cylinder is connected to a movable jaw (9) provided with a trocar (13), and the trocar divides the plastic pieces under the drive of the material dividing cylinder; after the probe detects that the plastic pieces are in place, the movable jaw is driven by the clamping jaw cylinder and cooperates with a fixed jaw (8) provided at the assembly station to clamp the plastic pieces in place on both sides of the main component fixture, and the material dividing cylinder rises along the slide rail group to drive the clamping jaw cylinder, the fixed jaw, the movable jaw, the connecting plate and the plastic pieces to rise and be assembled with the main component; subsequently, the clamping jaw cylinder releases the movable jaw and draws out the trocar, and the plastic pieces are blocked by the fixed jaw to keep the assembled state of the parts.

4. The automatic hardware assembly device according to claim 3 is characterized in that: The gripping mechanism is provided with a manipulator (16), a Z-axis guide rail (17) and an X-axis guide rail (18); the first gripper and the second gripper are synchronously lifted and lowered along the Z-axis guide rail by the manipulator; the Z-axis guide rail is mounted on the X-axis guide rail via a slide seat (19); the Z-axis guide rail is moved by a shifting fork (20) of the manipulator, and the first gripper and the second gripper are synchronously moved left and right along the X-axis.

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