Shaping device for sponge processing

By designing a sponge shaping and cutting device with variable angles and movement, the problem of inconvenience in sponge shaping and cutting in the prior art is solved, and the shaping and cutting suitable for sponges of various specifications is achieved, which improves the applicability.

CN222494417UActive Publication Date: 2025-02-18WEIHAI FENGYING SPONGE CO LTD
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Patent Information

Application Number
CN202421280890.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-18
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

In existing sponge cutting and setting devices, the cutting blades are generally vertical, which is difficult to adapt to sponge setting and cutting of various specifications, especially the inclined surface setting of the sponge is more inconvenient.

Method used

A shaping device for sponge processing is designed, which includes a reciprocating and moving cutting knife with a variable angle and a movable reciprocating cutting knife. Through the moving component and the angle adjustment component, the forward and backward movement and inclination angle of the cutting knife can be adjusted, and is suitable for sponges of various specifications. Styling cutting.

Benefits of technology

It realizes the variable angle and movement of the sponge setting cutting knife, and is suitable for sponges of various specifications, increasing the range of setting cutting and improving applicability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shaping device for sponge processing, which comprises a processing table, a moving block is arranged in an inner cavity of the processing table, a moving assembly is arranged between the moving block and the processing table, the moving assembly comprises a transverse supporting rod fixedly connected to the inner cavity of the processing table, a rack is fixedly mounted at the top of the transverse supporting rod, and a positioning block is arranged in the inner cavity of the processing table. A motor is arranged above the rack, and an output shaft of the motor is fixedly connected with a gear. The reciprocating motion type cutting knife can be adjusted to move back and forth through the moving assembly, sponge can be cut and shaped without moving, the angle adjusting assembly drives the shaft rod and the long rod to rotate, the inclination angle of the reciprocating motion type cutting knife is adjusted, and then the second air cylinder extends. The inclined reciprocating motion type cutting knife is driven to cut and shape the sponge, the sponge shaping and cutting range is enlarged, and the purposes that the sponge shaping cutting knife can change the angle and move, can be suitable for shaping and cutting of sponges of various specifications and is high in applicability can be achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sponge processing, in particular to a shaping device for sponge processing. Background Art

[0002] Sponge is a porous rubber material with a pore structure in which all or most of the pores are connected, and a small number of pores are not connected. During the production and processing of latex sponge, it needs to be cut and shaped.

[0003] The existing sponge cutting and shaping devices have cutting blades that are generally vertical, and the sponge generally needs to be moved to achieve the shaping of the sponge, and it is inconvenient to shape the sponge on an inclined surface. Therefore, we have designed a shaping device for sponge processing, in which the sponge shaping cutting blade can change angles and move, and can be used for shaping and cutting sponges of various specifications, and has strong applicability. Utility Model Content

[0004] The utility model aims to provide a shaping device for sponge processing, which has a sponge shaping cutting knife with variable angle and movement, can be applied to shaping cutting of sponges of various specifications, and has the advantages of strong applicability, so as to solve the above-mentioned background technical problems.

[0005] The utility model solves the above technical problems with the following technical solutions: a shaping device for sponge processing, comprising a processing table, a moving block is arranged in the inner cavity of the processing table, a moving assembly is arranged between the moving block and the processing table, the moving assembly comprises a cross brace fixedly connected to the inner cavity of the processing table, a rack is fixedly installed on the top of the cross brace, a motor is arranged above the rack, the output shaft of the motor is fixedly connected to a gear, the gear is meshed with the rack, the output shaft of the gear is rotatably connected to a connecting block through a bearing, one side of the connecting block is fixedly installed on the moving block, and one side of the moving block is fixedly installed with an L-shaped rod A long rod is provided on the inner side of the L-shaped rod, one side of the long rod is fixedly connected to a shaft rod, one side of the shaft rod penetrates to one side of the L-shaped rod and is rotatably connected to the L-shaped rod, an angle adjustment assembly is provided between the shaft rod and the L-shaped rod, the angle adjustment assembly includes a frame fixedly connected to the top of the shaft rod surface, one side of the L-shaped rod is fixedly connected to an axle pin, the surface of the axle pin is rotatably connected to a rocker rod, one side of the rocker rod is fixedly connected to a movable pin, the movable pin is slidably connected to the inner cavity of the frame, a cylinder 2 is fixedly installed on the side of the long rod away from the L-shaped rod, and a reciprocating cutting knife is fixedly installed on the output end of the cylinder 2.

[0006] Preferably, one side of the cross brace is fixedly connected to a fixed track, and a sliding sleeve that slides on the surface of the fixed track is fixedly installed at the bottom of the motor.

[0007] Preferably, a base plate is fixedly installed on one side of the L-shaped rod, and the top of the base plate is rotatably connected to cylinder one via a rotating shaft. A sleeve block is fixedly installed on the output end of cylinder one, and the sleeve block is sleeved on the surface of the rocker arm and is rotatably connected to the rocker arm via a rotating shaft.

[0008] Preferably, a sliding block is fixedly connected to one side of the reciprocating cutting knife, and a sliding groove for the sliding block to slide is provided on the long rod.

[0009] Preferably, the inner cavity of the processing table is fixedly connected with a square guide rod, and the moving block is slidably connected to the surface of the square guide rod.

[0010] 1. The beneficial effects of the utility model are as follows: the utility model can adjust the forward and backward movement of the reciprocating cutting knife through the moving component, and there is no need to move the sponge for cutting and shaping. The angle adjustment component drives the shaft rod and the long rod to rotate, and the inclination angle of the reciprocating cutting knife is adjusted. Then the cylinder 2 extends to drive the inclined reciprocating cutting knife to cut and shape the sponge, thereby increasing the range of sponge shaping cutting, so that the sponge shaping cutting knife can change its angle and move, and can be suitable for shaping and cutting sponges of various specifications, with strong applicability.

[0011] 2. The utility model uses a fixed track in coordination with a sliding sleeve, and the sliding sleeve slides on the fixed track to support and guide the motor, thereby improving the stability of the motor movement.

[0012] 3. The utility model uses a slide groove and a slider in coordination. When the reciprocating cutting knife moves, the slider will be driven to slide in the inner cavity of the slide groove, thereby guiding and limiting the movement of the reciprocating cutting knife, avoiding the deviation of the reciprocating cutting knife and improving the stability of the movement of the reciprocating cutting knife.

[0013] 4. The utility model provides a square guide rod, and the moving block will slide on the surface of the square guide rod during the movement, providing guidance and limiting for the movement of the moving block, thereby improving the stability of the movement of the moving block. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] in:

[0015] Figure 1 It is a three-dimensional schematic diagram of an embodiment of the utility model;

[0016] Figure 2 It is a three-dimensional schematic diagram of a moving assembly and a moving block in one embodiment of the utility model;

[0017] Figure 3 This is a three-dimensional schematic diagram of an angle adjustment component according to an embodiment of the utility model;

[0018] Figure 4 It is a three-dimensional schematic diagram of a long rod according to an embodiment of the utility model.

[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0020] 1. Processing table, 2. Moving assembly, 21. Cross brace, 22. Rack, 23. Motor, 24. Gear, 25. Connecting block, 26. Fixed track, 27. Sliding sleeve, 3. Moving block, 4. L-shaped rod, 5. Long rod, 6. Axle rod, 7. Angle adjustment assembly, 71. Frame, 72. Axle pin, 73. Rocker arm, 74. Movable pin, 75. Base plate, 76. Cylinder 1, 77. Sleeve block, 8. Cylinder 2, 9. Reciprocating cutting knife, 10. Slide groove, 11. Sliding block, 12. Square guide rod. DETAILED DESCRIPTION

[0021] Hereinafter, embodiments of the shaping device for sponge processing of the present invention will be described with reference to the accompanying drawings.

[0022] Figure 1-4A shaping device for sponge processing according to an embodiment of the utility model is shown, which includes a processing table 1, a moving block 3 is provided in the inner cavity of the processing table 1, a moving assembly 2 is provided between the moving block 3 and the processing table 1, a square guide rod 12 is fixedly connected to the inner cavity of the processing table 1, and the moving block 3 is slidably connected to the surface of the square guide rod 12. Through the setting of the square guide rod 12, the moving block 3 will slide on the surface of the square guide rod 12 during the movement, providing guidance and limit for the movement of the moving block 3, thereby improving the stability of the movement of the moving block 3. The moving assembly 2 includes a cross brace 21 fixedly connected to the inner cavity of the processing table 1, a rack 22 is fixedly installed on the top of the cross brace 21, and the upper surface of the rack 22 A motor 23 is arranged on the side, and the output shaft of the motor 23 is fixedly connected with a gear 24, and the gear 24 is meshed with the rack 22. The output shaft of the gear 24 is rotatably connected with a connecting block 25 through a bearing, and one side of the connecting block 25 is fixedly installed on the moving block 3, and one side of the cross brace rod 21 is fixedly connected with a fixed rail 26, and a sliding sleeve 27 sliding on the surface of the fixed rail 26 is fixedly installed at the bottom of the motor 23. Through the coordinated use of the fixed rail 26 and the sliding sleeve 27, the sliding sleeve 27 slides on the fixed rail 26, which can support and guide the motor 23, thereby improving the stability of the movement of the motor 23. An L-shaped rod 4 is fixedly installed on one side of the moving block 3, and a long Rod 5, one side of the long rod 5 is fixedly connected with an axle rod 6, one side of the axle rod 6 passes through one side of the L-shaped rod 4 and is rotatably connected to the L-shaped rod 4, an angle adjustment component 7 is arranged between the axle rod 6 and the L-shaped rod 4, the angle adjustment component 7 includes a frame 71 fixedly connected to the top of the surface of the axle rod 6, one side of the L-shaped rod 4 is fixedly connected with an axle pin 72, the surface of the axle pin 72 is rotatably connected with a swing rod 73, one side of the swing rod 73 is fixedly connected with a movable pin 74, the movable pin 74 is slidably connected to the inner cavity of the frame 71, one side of the L-shaped rod 4 is fixedly installed with a support plate 75, the top of the support plate 75 is rotatably connected with a cylinder 76 through a rotating shaft, and a sleeve block 77 is fixedly installed at the output end of the cylinder 76, The sleeve block 77 is sleeved on the surface of the rocker arm 73 and is rotatably connected to the rocker arm 73 through a rotating shaft. A cylinder 2 8 is fixedly installed on the side of the long rod 5 away from the L-shaped rod 4. A reciprocating cutting knife 9 is fixedly installed on the output end of the cylinder 2 8. A slider 11 is fixedly connected to one side of the reciprocating cutting knife 9. A slide groove 10 for the slider 11 to slide is provided on the long rod 5. Through the coordinated use of the slide groove 10 and the slider 11, the reciprocating cutting knife 9 will drive the slider 11 to slide in the inner cavity of the slide groove 10 during its movement, thereby guiding and limiting the movement of the reciprocating cutting knife 9, avoiding the deviation of the reciprocating cutting knife 9, and improving the stability of the movement of the reciprocating cutting knife 9.

[0023] Working principle: When the utility model is used, the user places the sponge to be shaped on the top of the processing table 1, and then the motor 23 works to drive the gear 24 to rotate. Due to the cooperation of the rack 22, the motor 23 drives the connecting block 25 and the moving block 3 to move forward and backward, and then drives the reciprocating cutting knife 9 to move forward and backward. When the reciprocating cutting knife 9 moves to the specified cutting position, the cylinder 2 8 is extended to drive the reciprocating cutting knife 9 in the working state to move downward to perform shaping cutting. There is no need to move the sponge for cutting and shaping. When the cutting angle needs to be adjusted, the cylinder 1 76 is extended. The sleeve block 77 is driven to move on the surface of the rocker arm 73, and then the rocker arm 73 is driven to move with the shaft pin 72 as the axis. The rocker arm 73 drives the movable pin 74 to slide in the inner cavity of the frame 71, so that the frame 71 drives the shaft rod 6 to rotate, and the shaft rod 6 drives the long rod 5, the cylinder 2 8 and the reciprocating cutting knife 9 to adjust the angle. After adjusting to the appropriate angle, the cylinder 2 8 is extended, so that the reciprocating cutting knife 9 in the working state performs oblique shaping cutting on the sponge, so that the sponge shaping cutting knife can change the angle and move, and can be suitable for shaping cutting of sponges of various specifications, with the purpose of strong applicability.

[0024] In summary: the shaping device for sponge processing can adjust the forward and backward movement of the reciprocating cutting knife 9 through the moving component 2, and there is no need to move the sponge for cutting and shaping. The angle adjustment component 7 drives the shaft 6 and the long rod 5 to rotate, and the inclination angle of the reciprocating cutting knife 9 is adjusted. Then the cylinder 2 8 is extended to drive the inclined reciprocating cutting knife 9 to cut and shape the sponge, thereby increasing the range of sponge shaping cutting, so that the sponge shaping cutting knife can change its angle and move, and can be suitable for shaping and cutting sponges of various specifications, with the purpose of strong applicability.

Claims

1. A shaping device for sponge processing, characterized in that: The invention comprises a processing table (1), wherein a moving block (3) is arranged in the inner cavity of the processing table (1), a moving assembly (2) is arranged between the moving block (3) and the processing table (1), the moving assembly (2) comprises a cross brace (21) fixedly connected to the inner cavity of the processing table (1), a rack (22) is fixedly installed on the top of the cross brace (21), a motor (23) is arranged above the rack (22), an output shaft of the motor (23) is fixedly connected to a gear (24), the gear (24) is meshed with the rack (22), the output shaft of the gear (24) is rotatably connected to a connecting block (25) through a bearing, one side of the connecting block (25) is fixedly installed on the moving block (3), one side of the moving block (3) is fixedly installed with an L-shaped rod (4), and a long rod (5) is arranged on the inner side of the L-shaped rod (4). One side of the long rod (5) is fixedly connected to a shaft rod (6), one side of the shaft rod (6) passes through one side of the L-shaped rod (4) and is rotatably connected to the L-shaped rod (4), an angle adjustment assembly (7) is provided between the shaft rod (6) and the L-shaped rod (4), the angle adjustment assembly (7) comprises a frame (71) fixedly connected to the top of the surface of the shaft rod (6), one side of the L-shaped rod (4) is fixedly connected to an axle pin (72), the surface of the axle pin (72) is rotatably connected to a swing rod (73), one side of the swing rod (73) is fixedly connected to a movable pin (74), the movable pin (74) is slidably connected to the inner cavity of the frame (71), a cylinder 2 (8) is fixedly installed on the side of the long rod (5) away from the L-shaped rod (4), and a reciprocating cutting knife (9) is fixedly installed on the output end of the cylinder 2 (8).

2. A shaping device for sponge processing according to claim 1, characterized in that: A fixed rail (26) is fixedly connected to one side of the cross brace (21), and a sliding sleeve (27) that slides on the surface of the fixed rail (26) is fixedly installed at the bottom of the motor (23).

3. A shaping device for sponge processing according to claim 2, characterized in that: A support plate (75) is fixedly mounted on one side of the L-shaped rod (4); the top of the support plate (75) is rotatably connected to a cylinder 1 (76) via a rotating shaft; a sleeve block (77) is fixedly mounted on the output end of the cylinder 1 (76); the sleeve block (77) is sleeved on the surface of the rocker arm (73) and is rotatably connected to the rocker arm (73) via a rotating shaft.

4. A shaping device for sponge processing according to claim 3, characterized in that: A slider (11) is fixedly connected to one side of the reciprocating cutting blade (9), and a slide groove (10) for the slider (11) to slide is provided on the long rod (5).

5. A shaping device for sponge processing according to claim 4, characterized in that: The inner cavity of the processing table (1) is fixedly connected to a square guide rod (12), and the moving block (3) is slidably connected to the surface of the square guide rod (12).