Mold box for plate pouring

By designing automatic cleaning and release agent coating devices in mold boxes for sheet casting, the problem of relying on labor on mold boxes for mold boxes cleaning and release agent coating is solved, improving the degree of automation and efficiency, and reducing labor intensity.

CN222494751UActive Publication Date: 2025-02-18CHONGQING JUWEI ENERGY SAVING BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421294331.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-18
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

In the production process of modern automatic casting molded plates, the cleaning and mold release agent coating of mold boxes are mainly dependent on labor at this stage, resulting in high labor intensity and low efficiency.

Method used

A mold box for casting of sheets is designed, equipped with a cleaning device and a coating device, and automatic cleaning of the mold box cavity and automatic coating of the mold box release agent are achieved through the spray pipe and the spray pump system.

Benefits of technology

Automatic cleaning of the sheet molding cavity and automatic coating of mold release agent are realized, the degree of automation and space utilization of the mold box is improved, the amount of labor is reduced, and the functionality of the mold box is enriched.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mould box for plate pouring, which comprises a bottom plate, the bottom plate is a rectangular plate, two sides of the bottom plate are correspondingly provided with a pair of protective side plates, two adjacent sides of the protective side plates are hinged with a pair of closing plates, the closing plates are respectively provided with a plurality of pairs of insertion holes in a matrix, and the insertion holes are connected with the protective side plates. And a plurality of forming partition plates are uniformly arranged between the pair of protective side plates on the bottom plate at intervals. The utility model relates to the technical field of plate mould boxes, can realize the cleaning of a plate forming cavity and the coating of a release agent, and can effectively clean the cavity of the mould box on the premise of saving the equipment space by arranging the matched cleaning device and coating device on the mould box, thereby avoiding the complexity of the coating and cleaning work of the mould box and improving the working efficiency. The automation degree and the space utilization rate of the mold box are improved, the labor amount is reduced, and the functionality of the mold box is enriched.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate mold boxes, in particular to a mold box for casting plates. Background Art

[0002] Modern building panels are mainly cast and formed by concrete. In order to improve the processing efficiency of the panels, a mold box is often used to cast and form the panels. The basis of the panel casting mold box is a rectangular frame structure. Several partitions are arranged at intervals in the panel casting mold box to form multiple panels at one time.

[0003] In the modern production process of automatically cast and formed slabs, the mold box is often only used as a mold for slab forming, and its function is often realized by supporting facilities, such as vibrating equipment, pouring equipment and curing equipment required for pouring. In the actual production process, after the concrete is poured into the mold box, it is very easy to cause the slab to be uncleanly demolded due to problems such as inadequate curing. Some residues will stick to the mold box. At this stage, it is mainly cleaned manually using cleaning equipment and then coated with a release agent. This is not only labor-intensive but also inefficient. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a mold box for casting a plate, which can realize the cleaning of the plate forming cavity and the coating of a release agent, thereby improving the degree of automation.

[0005] To achieve the above purpose, the utility model is implemented by the following technical solutions: a mold box for plate casting, comprising a bottom plate, the bottom plate is a rectangular plate, a pair of protective side plates are correspondingly arranged on both sides of the bottom plate, a pair of closed plates are hingedly arranged on adjacent sides of the pair of protective side plates, a pair of closed plates are respectively provided with a plurality of pairs of jacks in a matrix, and a plurality of molding partitions are evenly spaced and arranged on the bottom plate between the pair of protective side plates;

[0006] A plurality of the molding baffles are arranged parallel to a pair of protective side plates, and a plurality of molding cavities with uniform intervals are formed between the plurality of molding baffles and the pair of protective side plates;

[0007] A pair of guide rails are arranged on the pair of protective side plates, a pair of guide slide blocks are arranged on the pair of guide rails through a pair of screw rod modules, a pair of support pipe racks are connected to the pair of guide slide blocks, and the pair of support pipe racks are L-shaped plates and are arranged in a staggered manner.

[0008] A pair of spray pipes are mounted on the horizontal sections of the pair of support pipe racks, and a plurality of pairs of spray heads are arranged at the bottom of the pair of spray pipes. The spray heads arranged in pairs on the pair of spray pipes correspond to the molding cavities one by one.

[0009] A pair of spray pumps connected to a pair of spray pipes are arranged on a pair of support pipe racks, and a pair of liquid storage tanks are arranged on one side of the pair of spray pumps. Clean water is loaded in the liquid storage tank on one side, and a release agent is loaded in the liquid storage tank on the other side.

[0010] Preferably, guide grooves and guide bars are correspondingly arranged on opposite surfaces of the pair of support pipe racks, and the guide bar on the support pipe rack on one side is inserted into the guide groove of the support pipe rack on the other side.

[0011] Preferably, a pair of stabilizing slide bars are arranged on the pair of protective side panels and are arranged parallel to the pair of guide rails, and a pair of stabilizing slide grooves are opened on the pair of guide sliding blocks to match the pair of stabilizing slide bars.

[0012] Preferably, a plurality of pairs of insertion holes on a pair of the closing plates are respectively located at two ends of a plurality of molding cavities corresponding to each other.

[0013] Preferably, a pair of the spray pumps are connected to a pair of spray pipes through a pair of feeding pipes, and a pair of control valves are provided on the pair of feeding pipes.

[0014] The beneficial effects of the utility model include: it can realize the cleaning of the sheet metal forming cavity and the coating of the release agent, and a matching cleaning device and a coating device are arranged on the mold box, which can effectively clean the mold box cavity under the premise of saving equipment space, avoid the complexity of the mold box coating and cleaning work, and also improve the automation degree and space utilization rate of the mold box, reduce labor, and enrich the functionality of the mold box. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the first stereogram of the utility model.

[0016] Figure 2 It is a second stereoscopic view of the utility model.

[0017] Figure 3 It is a top view of the utility model.

[0018] In the figure: 1. bottom plate; 2. protective side plate; 3. closing plate; 4. socket; 5. molded partition; 6. guide rail; 7. screw module; 8. guide slider; 9. support pipe rack; 10. spray pipe; 11. spray head; 12. spray pump; 13. liquid storage tank; 14. guide bar; 15. stabilizing slide bar; 16. control valve. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] like Figure 1-3 As shown, a mold box for plate casting includes a bottom plate 1, which is a rectangular plate. A pair of protective side plates 2 are correspondingly arranged on both sides of the bottom plate 1, and a pair of closing plates 3 are hingedly arranged on the adjacent two sides of the pair of protective side plates 2. The pair of closing plates 3 can be rotated to open and close on the bottom plate 1, and the pair of protective side plates 2, the pair of closing plates 3 and the bottom plate 1 constitute a container with an open top. A plurality of molding partitions 5 are evenly spaced and arranged between the pair of protective side plates 2 on the bottom plate 1.

[0021] During pouring, concrete is poured into the partitions, and a number of molded partitions 5 are arranged parallel to a pair of protective side panels 2. A number of uniformly spaced molded cavities are formed between the molded partitions 5 and the pair of protective side panels 2, and the concrete panels can be molded using the molded cavities. A number of pairs of insertion holes 4 are respectively provided in a matrix on a pair of closing plates 3, and before pouring, a plug rod is inserted into the insertion hole 4, so that the molded concrete panel has a designed cavity, thereby improving the structural strength of the concrete panel and reducing the structural weight of the concrete panel.

[0022] Before pouring, the mold box needs to be cleaned and the mold release agent needs to be applied, so that the mold release agent forms a mold release layer on the protective side plate 2 and the bottom plate 1 to facilitate demoulding. The mold release agent coating structure and the mold cleaning structure are both arranged on the mold box, and a traveling device is provided on the mold box to drive the mold release agent coating structure and the cleaning structure.

[0023] The traveling device includes: a pair of guide rails 6 are arranged on a pair of protective side plates 2, a pair of guide sliders 8 are linked to the pair of guide rails 6 through a pair of screw modules 7, and a pair of support pipe racks 9 are respectively connected to the pair of guide sliders 8, and the pair of support pipe racks 9 are L-shaped plates and are arranged in an alternating manner.

[0024] A pair of guide sliders 8 are driven by a pair of screw modules 7 to make linear motion along a pair of guide rails 6, thereby driving a pair of support pipe racks 9 on the pair of guide sliders 8 to move, and a pair of release agent coating structures and cleaning structures are arranged on the pair of support pipe racks 9 respectively;

[0025] The coating structure and the cleaning structure are arranged in the form of staggered arrangement with the same structure, which saves space and can synchronously drive the release agent coating structure and the cleaning structure on both sides to move synchronously, which is convenient for the use of the power device. A pair of spray pipes 10 are installed on the horizontal section of a pair of support pipe racks 9, and a plurality of pairs of spray heads 11 are arranged at the bottom of the pair of spray pipes 10. The spray heads 11 arranged in pairs on the pair of spray pipes 10 correspond to the molding cavities one by one.

[0026] In the specific implementation process, a pair of spray pumps 12 are provided on a pair of support pipe racks 9 and connected to a pair of spray pipes 10. A pair of liquid storage tanks 13 are provided on one side of the pair of spray pumps 12. Clean water is loaded in the liquid storage tank 13 on one side, and mold release agent is loaded in the liquid storage tank 13 on the other side. After the spray pump 12 on the support pipe rack 9 extracts the liquid (clean water or mold release agent) in the liquid storage tank 13, it is sprayed from the spray pipe 10. The spray pipe 10 is divided through a plurality of spray heads 11 to spray water for cleaning or mold release agent coating on the molding cavity respectively. The spray pipe 10 is arranged and installed through the support pipe fittings.

[0027] Furthermore, guide grooves and guide bars 14 are correspondingly arranged on the opposite surfaces of the pair of support pipe racks 9, and the guide bar 14 on one side of the support pipe rack 9 is inserted into the guide groove of the other side of the support pipe rack 9. When the existing mold box is forming the sheet, the bottom plate 1 will be unfolded to expand the interval of the forming partition 5 to facilitate the unloading of the sheet. In this case, the pair of support pipe racks 9 need to be able to move relative to each other. At this time, the cooperation of the guide grooves and the guide bars 14 can improve the stability of the movement of the pair of support pipe racks 9.

[0028] Furthermore, a pair of stabilizing slide bars 15 are provided on the pair of protective side panels 2, which are arranged parallel to the pair of guide rails 6. A pair of stabilizing slide grooves are provided on the pair of guide sliders 8 to match the pair of stabilizing slide bars 15, and the stabilizing slide bars 15 help stabilize the movement of the guide sliders 8.

[0029] Furthermore, a plurality of pairs of insertion holes 4 on a pair of closing plates 3 are respectively located at two ends of a plurality of molding cavities correspondingly.

[0030] Furthermore, a pair of spray pumps are connected to a pair of spray pipes 10 through a pair of feeding pipes, and a pair of control valves 16 are provided on the pair of feeding pipes. The pair of control valves 16 can be used to switch and control the pair of spray pipes 10.

[0031] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mold box for casting a plate, comprising a bottom plate (1), the bottom plate (1) being a rectangular plate, a pair of protective side plates (2) being provided on both sides of the bottom plate (1), a pair of closing plates (3) being hingedly provided on adjacent sides of the pair of protective side plates (2), a plurality of pairs of insertion holes (4) being provided on the pair of closing plates (3) in a matrix, characterized in that: A plurality of molded partitions (5) are evenly spaced apart and arranged between a pair of protective side panels (2) on the bottom panel (1); The plurality of molding partitions (5) are arranged parallel to the pair of protective side plates (2), and a plurality of molding cavities with uniform intervals are formed between the plurality of molding partitions (5) and the pair of protective side plates (2); A pair of guide rails (6) are provided on the pair of protective side plates (2); a pair of guide slide blocks (8) are provided on the pair of guide rails (6) in linkage with a pair of screw rod modules (7); a pair of support pipe frames (9) are respectively connected to the pair of guide slide blocks (8); the pair of support pipe frames (9) are L-shaped plates and are arranged in a staggered manner relative to each other; A pair of spray pipes (10) are mounted on the horizontal sections of the pair of support pipe racks (9), a plurality of pairs of spray heads (11) are arranged at the bottom of the pair of spray pipes (10), and the spray heads (11) arranged in pairs on the pair of spray pipes (10) correspond to the molding cavities one by one; A pair of spray pumps (12) connected to a pair of spray pipes (10) are arranged on a pair of the supporting pipe racks (9); a pair of liquid storage tanks (13) are arranged on one side of the pair of spray pumps (12); clean water is loaded in the liquid storage tank (13) on one side, and a release agent is loaded in the liquid storage tank (13) on the other side.

2. The mold box for casting a plate according to claim 1, characterized in that: Guide grooves and guide bars (14) are correspondingly arranged on opposite surfaces of the pair of support pipe racks (9), and the guide bar (14) on one side of the support pipe rack (9) is inserted into the guide groove of the other side of the support pipe rack (9).

3. The mold box for casting a plate according to claim 2, characterized in that: A pair of stabilizing slide bars (15) are arranged on the pair of protective side plates (2) and are arranged parallel to the pair of guide rails (6). A pair of stabilizing slide grooves are provided on the pair of guide slide blocks (8) and are matched with the pair of stabilizing slide bars (15).

4. The mold box for casting a plate according to claim 3, characterized in that: A plurality of pairs of insertion holes (4) on a pair of the closing plates (3) are respectively located at two ends of a plurality of molding cavities corresponding to each other.

5. The mold box for casting a plate according to claim 4, characterized in that: The pair of spray pumps are connected to a pair of spray pipes (10) via a pair of feeding pipes, and a pair of control valves (16) are provided on the pair of feeding pipes.