Silicone rubber kneading machine
By introducing a partition mechanism into the rubber kneader, the uneven mixing problem caused by the lack of spacing between the stirring blades and the spiral blades is solved, efficient mixing of raw materials and cleaning of the inner wall of the kneading tank are achieved, and the overall performance of the equipment is improved.
Patent Information
- Application Number
- CN202421260879.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-04
AI Technical Summary
When used by existing rubber kneaders, there is a lack of space between the mixing blade and the spiral blade, which makes the material easily enter the extrusion cylinder area during kneading, resulting in uneven mixing.
A silicone rubber kneading machine is designed, and a partition mechanism is adopted, including a round rod, a fixed plate, a telescopic plate, a moving plate and a partition. Through the cooperation of these components, the silicone rubber kneading tank and the extrusion silo are separated, and the silicone rubber kneading tank is cleaned. Function of the inner wall.
Effectively prevent raw materials from entering the extrusion silo, improve mixing efficiency, and conveniently clean the materials adhered to the inner wall of the kneading tank, improving the practicality of the equipment.
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Figure CN222494932U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicone rubber processing, in particular to a silicone rubber kneading machine. Background Art
[0002] Kneading machine is an ideal equipment for kneading, mixing, vulcanizing and polymerizing high viscosity, elastic-plastic materials. Kneading machine can be used to produce silicone rubber, sealant, hot melt adhesive, food glue base, pharmaceutical preparations, etc. Kneading machine is a special mixing and stirring equipment. The most commonly used one is to use two Σ paddles, which are arranged in a side-by-side tangential differential speed type, that is, one stirring paddle has a fast speed and the other stirring paddle has a slow speed, so as to generate shear force. Different paddle speeds enable the mixed materials to be sheared quickly, so that the materials can be mixed evenly.
[0003] In the prior art, the rubber kneading machine does not have a wall scraping mechanism for cleaning the inner wall of the kneading barrel, which not only wastes part of the rubber material, but also makes it difficult to clean the rubber material adhering to the inner wall of the kneading machine. In view of the above problem, the application number is: 201921673588.1, which discloses a rubber production screw extrusion kneading machine, which includes a base, a control cabinet is provided on one side of the top of the base, and an extrusion barrel is fixedly installed on the top of the base, a kneading barrel is provided on the top of the extrusion barrel, a feeding bin is provided on one side of the top of the kneading barrel, and a discharge port is provided in the middle of the bottom end of the kneading barrel, and a fixing frame is fixedly installed in the middle of one side of the kneading barrel;
[0004] However, after reading the above patent documents, the following problem is found: when in use, there is no gap between the stirring blade and the spiral blade in the kneading cylinder. Therefore, the added material will inevitably directly enter the area of the extrusion cylinder during kneading, resulting in uneven mixing of the kneaded materials. Utility Model Content
[0005] The utility model aims to provide a silicone rubber kneading machine, which can not only separate the silicone rubber kneading tank from the extrusion bin but also clean the silicone rubber kneading tank.
[0006] The above technical purpose of the utility model is achieved through the following technical solutions: a silicone rubber kneading machine, including a bottom plate, a driving mechanism, a discharging mechanism and a separating mechanism;
[0007] Two brackets are provided on the bottom plate, and the same silicone rubber kneading tank is provided on the two brackets. A partition mechanism is provided in the silicone rubber kneading tank. The driving mechanism is provided on the silicone rubber kneading tank and is connected to the discharge mechanism and the partition mechanism. The discharge mechanism is provided between the two brackets and is connected to the silicone rubber kneading tank.
[0008] The separation mechanism includes a round rod, a fixed plate, a telescopic plate, a movable plate and a partition; the round rod is rotatably connected to the silicone rubber kneading tank; a sleeve is rotatably sleeved on the round rod; a bearing 1 is fixedly sleeved on the sleeve; a fixed plate is fixedly connected to the bearing 1 and the round rod; and through the coordinated design of the silicone rubber kneading tank, the driving mechanism, the separation mechanism, the discharge mechanism, the U-shaped plate and the sleeve, the effect of preventing the raw materials from entering the extrusion bin during the mixing and stirring of the raw materials can be achieved, thereby improving the mixing efficiency of the raw materials; and the effect of cleaning the raw materials adhered to the inner wall of the silicone rubber kneading tank can also be achieved, thereby improving convenience and practicality.
[0009] The utility model is further configured as follows: the two fixed plates are slidably connected with a telescopic plate, one end of the two telescopic plates is fixedly connected with the same movable plate, a partition is fixedly installed on the movable plate, the partition is slidably connected to the silicone rubber kneading tank, the sleeve is rotatably connected to the silicone rubber kneading tank, and is used to drive the partition, which is a detachable connection.
[0010] The utility model is further configured as follows: a discharge port is provided at the bottom of the silicone rubber kneading tank, the discharge port is matched with the partition plate, and a plurality of stirring rods are fixedly mounted on the sleeve to facilitate the discharge of the raw materials after the mixing and stirring is completed.
[0011] The utility model is further configured as follows: a U-shaped plate is fixedly connected to the round rod, one end of the U-shaped plate is fixedly connected to the bearing, a scraper is fixedly installed on the U-shaped plate, and the scraper is slidably connected to the silicone rubber kneading tank for the purpose of cleaning the inner wall of the silicone rubber kneading tank.
[0012] The utility model is further configured as follows: the driving mechanism includes a circular sleeve, a motor 1, a gear, a gear ring and a motor 2; the circular sleeve is fixedly connected to the silicone rubber kneading tank; the motor 2 is fixedly installed in the circular sleeve; the output end of the motor 2 is fixedly connected to the round rod, so as to drive the partition mechanism and the U-shaped plate.
[0013] The utility model is further configured as follows: the motor 1 is fixedly installed in the circular sleeve, the output end of the motor 1 is fixedly connected with a gear, the gear is meshingly connected with a gear ring, and the gear ring is fixedly sleeved on the sleeve to achieve the effect of stirring the raw materials.
[0014] The utility model is further configured as follows: the discharging mechanism includes a connecting plate, an extrusion bin, a screw rod and a motor; the two brackets are fixedly connected with a connecting plate; the same extrusion bin is fixedly connected between the two connecting plates; a feed port is provided on the top of the extrusion bin; the feed port corresponds to the discharging port, so as to facilitate the discharge of the raw materials after mixing and stirring.
[0015] The utility model is further configured as follows: a motor three is fixedly mounted on the extrusion bin, a screw rod is fixedly connected to the output end of the motor three, and the screw rod is rotationally connected to the extrusion bin for driving the screw rod.
[0016] The utility model is further configured as follows: a spring is fixedly installed at one end of each of the two telescopic plates, and one end of each of the two springs is fixedly connected to the two fixed plates respectively, so that the two telescopic plates are restored to their original states by the action force of the two springs, and the partition is engaged with the discharge port on the silicone rubber kneading tank, thereby achieving the effect of separating the silicone rubber kneading tank from the extrusion bin.
[0017] The utility model is further configured as follows: a feed pipe is provided on the silicone rubber kneading tank, and a discharge pipe is provided on the extrusion bin, so as to facilitate the discharge of the raw materials after mixing.
[0018] The beneficial effects of the utility model are as follows: through the coordinated design of the silicone rubber kneading tank, the driving mechanism, the partitioning mechanism, the discharging mechanism, the U-shaped plate and the sleeve, the effect of preventing the raw materials from entering the extrusion bin during the mixing and stirring of the raw materials can be achieved, thereby improving the mixing efficiency of the raw materials; the effect of cleaning the raw materials adhered to the inner wall of the silicone rubber kneading tank can also be achieved, thereby improving convenience and practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 This is a three-dimensional structural schematic diagram of a silicone rubber kneading machine proposed by the utility model;
[0021] Figure 2 This is a schematic diagram of the main structure of a silicone rubber kneading machine proposed by the utility model;
[0022] Figure 3 This is a side structural anatomical schematic diagram of a silicone rubber kneading machine proposed by the utility model;
[0023] Figure 4 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0024] Figure 5 is a schematic diagram of the partition structure;
[0025] Figure 6 It is a schematic diagram of the structure of the fixed plate and the telescopic plate.
[0026] In the figure, 1, bottom plate; 2, bracket; 3, silicone rubber kneading tank; 4, round rod; 5, fixed plate; 6, telescopic plate; 7, movable plate; 8, partition; 9, U-shaped plate; 10, sleeve; 11, stirring rod; 12, round sleeve; 13, motor one; 14, gear; 15, gear ring; 16, motor two; 17, connecting plate; 18, extrusion bin; 19, screw rod; 20, motor three; 21, spring. DETAILED DESCRIPTION
[0027] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] Reference Figure 1-6 , a silicone rubber kneading machine, comprising a bottom plate 1, a driving mechanism, a discharging mechanism and a separating mechanism;
[0030] Two brackets 2 are provided on the bottom plate 1, and the same silicone rubber kneading tank 3 is provided on the two brackets 2. A partition mechanism is provided in the silicone rubber kneading tank 3. The driving mechanism is provided on the silicone rubber kneading tank 3 and is connected with the discharge mechanism and the partition mechanism. The discharge mechanism is provided between the two brackets 2 and is connected with the silicone rubber kneading tank 3.
[0031] The separation mechanism includes a round rod 4, a fixed plate 5, a telescopic plate 6, a movable plate 7 and a partition 8. The round rod 4 is rotatably connected to the silicone rubber kneading tank 3. A sleeve 10 is rotatably sleeved on the round rod 4. A bearing 1 is fixedly sleeved on the sleeve 10. The bearing 1 and the round rod 4 are both fixedly connected with a fixed plate 5. Through the coordinated design of the silicone rubber kneading tank 3, the driving mechanism, the separation mechanism, the discharge mechanism, the U-shaped plate 9 and the sleeve 10, the effect of preventing the raw materials from entering the extrusion bin 18 during the mixing and stirring of the raw materials can be achieved, thereby improving the mixing efficiency of the raw materials; the effect of cleaning the raw materials adhered to the inner wall of the silicone rubber kneading tank 3 can also be achieved, thereby improving convenience and practicality.
[0032] In this embodiment, the two fixed plates 5 are both slidably connected with a telescopic plate 6, one end of the two telescopic plates 6 is fixedly connected with the same movable plate 7, and a partition 8 is fixedly installed on the movable plate 7. The partition 8 is slidably connected to the silicone rubber kneading tank 3, and the sleeve 10 is rotatably connected to the silicone rubber kneading tank 3 for driving the partition 8, which is a detachable connection.
[0033] In this embodiment, a discharge port is provided at the bottom of the silicone rubber kneading tank 3, which is matched with the partition plate 8. A plurality of stirring rods 11 are fixedly mounted on the sleeve 10 to facilitate the discharge of the raw materials after mixing and stirring.
[0034] In this embodiment, a U-shaped plate 9 is fixedly connected to the round rod 4, one end of the U-shaped plate 9 is fixedly connected to a bearing, a scraper is fixedly installed on the U-shaped plate 9, and the scraper is slidably connected to the silicone rubber kneading tank 3 for the purpose of cleaning the inner wall of the silicone rubber kneading tank 3.
[0035] In this embodiment, the driving mechanism includes a circular sleeve 12, a motor 13, a gear 14, a gear ring 15 and a motor 2 16. The circular sleeve 12 is fixedly connected to the silicone rubber kneading tank 3, and the motor 2 16 is fixedly installed in the circular sleeve 12. The output end of the motor 2 16 is fixedly connected to the round rod 4, which is used to drive the partition mechanism and the U-shaped plate 9.
[0036] In this embodiment, the motor 13 is fixedly installed in the circular sleeve 12, and the output end of the motor 13 is fixedly connected to the gear 14, and the gear 14 is meshed with a gear ring 15, and the gear ring 15 is fixedly sleeved on the sleeve 10 to achieve the effect of stirring the raw materials.
[0037] In this embodiment, the discharging mechanism includes a connecting plate 17, an extrusion bin 18, a screw rod 19 and a motor 20. The two brackets 2 are fixedly connected with a connecting plate 17, and the same extrusion bin 18 is fixedly connected between the two connecting plates 17. A feed port is opened on the top of the extrusion bin 18, and the feed port corresponds to the discharge port, so as to facilitate the discharge of the raw materials after mixing and stirring.
[0038] In this embodiment, a motor 3 20 is fixedly mounted on the extrusion bin 18 , and a screw rod 19 is fixedly connected to the output end of the motor 3 20 . The screw rod 19 is rotationally connected to the extrusion bin 18 for driving the screw rod 19 .
[0039] In this embodiment, springs 21 are fixedly installed at one end of the two telescopic plates 6, and one end of the two springs 21 is fixedly connected to the two fixed plates 5 respectively. The two telescopic plates 6 are restored to their original state by the action of the two springs 21, and the partition plate 8 is engaged with the discharge port on the silicone rubber kneading tank 3, thereby achieving the effect of separating the silicone rubber kneading tank 3 from the extrusion bin 18.
[0040] In this embodiment, the silicone rubber kneading tank 3 is provided with a feed pipe, and the extrusion bin 18 is provided with a discharge pipe, so as to facilitate the discharge of the raw materials after mixing.
[0041] Working principle: When in use, firstly, the raw materials are transported into the silicone rubber kneading tank 3 through the feed pipe on the silicone rubber kneading tank 3, and then the gear 14 is driven by the motor 13 to rotate and transmit with the gear ring 15, and at the same time, the gear ring 15 drives the multiple stirring rods 11 to rotate through the sleeve 10, so as to achieve the effect of mixing and stirring the raw materials;
[0042] After the raw material mixing is completed, the round rod 4 is driven by the second motor 16 to rotate a certain angle on the sleeve 10 and the silicone rubber kneading tank 3, and the round rod 4 drives the fixed plate 5 to rotate a certain angle synchronously. In this process, the fixed plate 5 drives the movable plate 7 to rotate a certain angle through the action of the telescopic plate 6, and the movable plate 7 drives the partition 8 to rotate and slide on the inner wall of the silicone rubber kneading tank 3, and the two springs 21 are compressed, so that the partition 8 is separated from the discharge port at the bottom of the silicone rubber kneading tank 3, and then the raw materials in the silicone rubber kneading tank 3 enter the extrusion bin 18. At the same time, the spiral rod 19 is driven by the third motor 20 to rotate in the extrusion bin 18, so that the raw materials are discharged through the discharge pipe on the extrusion bin 18, thereby achieving the effect of discharging;
[0043] Afterwards, the motor 2 16 continues to drive the round rod 4, so that the round rod 4 drives the fixed plate 5 and the U-shaped plate 9 to rotate synchronously, so that the scraper on the U-shaped plate 9 cleans the inner wall of the silicone rubber kneading tank 3, and at the same time, the corresponding fixed plate 5 drives the partition plate 8 to rotate through the transmission of the telescopic plate 6 and the movable plate 7, so as to further clean the inner wall of the silicone rubber kneading tank 3. In this process, when the scraper moves to the bottom of the silicone rubber kneading tank 3, the raw materials on the scraper pass through the discharge port and the feed port on the extrusion bin 18 under the action of centrifugal force and enter the extrusion bin 18, so as to discharge the scraped raw materials; when the partition plate 8 moves to the bottom of the silicone rubber kneading tank 3, the two telescopic plates 6 are restored to their original state by the action of the two springs 21, and at the same time, the partition plate 8 is engaged with the discharge port through the transmission of the movable plate 7, so as to achieve the effect of sealing the discharge port, so as to prevent the raw materials from entering the extrusion bin 18 during the stirring process.
[0044] The technical progress achieved by the utility model compared with the prior art is that: through the coordination of various components, the effect of preventing the raw materials from entering the extrusion bin 18 during the mixing and stirring of the raw materials can be achieved, thereby improving the mixing efficiency of the raw materials; the effect of cleaning the raw materials adhered to the inner wall of the silicone rubber kneading tank 3 can also be achieved, thereby improving convenience and practicality.
Claims
1. A silicone rubber kneading machine, characterized in that, It comprises a bottom plate (1), a driving mechanism, a discharging mechanism and a separating mechanism; Two brackets (2) are provided on the bottom plate (1), the two brackets (2) are provided with a same silicone rubber kneading tank (3), a partition mechanism is provided inside the silicone rubber kneading tank (3), the driving mechanism is provided on the silicone rubber kneading tank (3) and is connected to the discharge mechanism and the partition mechanism, and the discharge mechanism is provided between the two brackets (2) and is connected to the silicone rubber kneading tank (3); The partition mechanism comprises a round rod (4), a fixed plate (5), a telescopic plate (6), a movable plate (7) and a partition plate (8); the round rod (4) is rotatably connected to the silicone rubber kneading tank (3); a sleeve (10) is rotatably sleeved on the round rod (4); a bearing 1 is fixedly sleeved on the sleeve (10); and the bearing 1 and the round rod (4) are both fixedly connected to the fixed plate (5).
2. A silicone rubber kneading machine according to claim 1, characterized in that: The two fixed plates (5) are slidably connected to a telescopic plate (6), one end of the two telescopic plates (6) is fixedly connected to the same movable plate (7), a partition plate (8) is fixedly mounted on the movable plate (7), the partition plate (8) is slidably connected to the silicone rubber kneading tank (3), and the sleeve (10) is rotatably connected to the silicone rubber kneading tank (3).
3. A silicone rubber kneading machine according to claim 2, characterized in that: The bottom of the silicone rubber kneading tank (3) is provided with a discharge port, the discharge port is adapted to the partition plate (8), and a plurality of stirring rods (11) are fixedly mounted on the sleeve (10).
4. A silicone rubber kneading machine according to claim 1, characterized in that: A U-shaped plate (9) is fixedly connected to the round rod (4), one end of the U-shaped plate (9) is fixedly connected to the bearing 1, a scraper is fixedly mounted on the U-shaped plate (9), and the scraper is slidably connected to the silicone rubber kneading tank (3).
5. A silicone rubber kneading machine according to claim 1, characterized in that: The driving mechanism comprises a circular sleeve (12), a first motor (13), a gear (14), a gear ring (15) and a second motor (16); the circular sleeve (12) is fixedly connected to the silicone rubber kneading tank (3); the second motor (16) is fixedly installed in the circular sleeve (12); and the output end of the second motor (16) is fixedly connected to the round rod (4).
6. A silicone rubber kneading machine according to claim 5, characterized in that: The motor 1 (13) is fixedly mounted in the circular sleeve (12); the output end of the motor 1 (13) is fixedly connected to a gear (14); a gear ring (15) is meshingly connected to the gear (14); and the gear ring (15) is fixedly sleeved on the sleeve (10).
7. A silicone rubber kneading machine according to claim 3, characterized in that: The discharge mechanism comprises a connecting plate (17), a material extrusion bin (18), a screw rod (19) and a third motor (20); the two brackets (2) are fixedly connected to a connecting plate (17); the two connecting plates (17) are fixedly connected to a same material extrusion bin (18); a feed port is provided at the top of the material extrusion bin (18), and the feed port corresponds to the discharge port.
8. A silicone rubber kneading machine according to claim 7, characterized in that: A third motor (20) is fixedly mounted on the material extrusion bin (18), and a screw rod (19) is fixedly connected to the output end of the third motor (20), and the screw rod (19) is rotationally connected to the material extrusion bin (18).
9. A silicone rubber kneading machine according to claim 1, characterized in that: A spring (21) is fixedly mounted on one end of each of the two telescopic plates (6), and one end of each of the two springs (21) is fixedly connected to the two fixed plates (5), respectively.
10. A silicone rubber kneading machine according to claim 7, characterized in that: The silicone rubber kneading tank (3) is provided with a feeding pipe, and the extrusion bin (18) is provided with a discharging pipe.
Citation Information
Patent Citations
Screw extrusion kneader for rubber production
CN211221970U