Calender for floor film processing

By using a motor-driven transmission mechanism and a spring sliding mechanism in the calender, the problem of scraps stacking and extension deviation during the floor membrane extension process is solved, and a more efficient production process is achieved.

CN222495093UActive Publication Date: 2025-02-18SHANGHAI MUYANGSEN INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420852356.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-02-18
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

During the extension of the floor film of the existing calender, scraps are easily accumulated, resulting in the push of the retaining ring for adjusting the distance, causing the increase in scraps of the floor film and the extension and extrusion deviation, and reducing production efficiency.

Method used

A calender for floor membrane processing is designed, using a motor-driven transmission mechanism and a spring sliding mechanism to cut and collect scraps through the transmission mechanism. The spring sliding mechanism adjusts the extrusion pressure to avoid scraps stacking and extension deviations.

Benefits of technology

It effectively avoids the accumulation of scraps, avoids deviations in extended extrusion, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of calendering, particularly relates to a calender for floor film processing, and aims to solve the problems that leftover materials of a floor film are increased, deviation is caused by extension and extrusion of the floor film and the production efficiency is reduced due to the fact that leftover materials of an existing calender are piled up and a baffle ring for adjusting the distance is easy to push and extrude. The device comprises a frame, fixing columns are fixedly installed on the two sides of the inner wall of the top of the frame, first fixing rods are fixedly installed at the bottoms of the fixing columns, spring boxes are fixedly installed on the two sides of the bottoms of the first fixing rods, springs are fixedly installed in the spring boxes, and sliding mechanisms are installed at the bottoms of the springs. And a second rotating rod is rotationally mounted on the inner wall of the bottom of the frame. According to the utility model, the accumulation of leftover materials can be avoided, the deviation caused by extension and extrusion of the floor film is avoided, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of calendering, in particular to a calendering machine for processing floor membranes. Background Art

[0002] When decorating a house, in order to protect the floor, it is necessary to cover the floor with a layer of floor film. When producing the floor film, a calender is needed to extrude and stretch the blank material of the floor film. When stretching the floor film, as the floor film is stretched and extruded, the floor film blank is squeezed and will overflow from both sides of the roller. As the floor film is continuously stretched and produced, the scrap pile of the existing calender is prone to cause the retaining ring for adjusting the distance to be pushed, thereby increasing the scraps of the floor film, causing deviations in the stretching and extrusion of the floor film, and reducing the production efficiency.

[0003] Therefore, in view of the above problems, a calender for floor film processing is proposed. Utility Model Content

[0004] The utility model aims to solve the problem in the prior art that the pile of scraps of the calender is prone to cause the retaining ring for adjusting the distance to be pushed, thereby resulting in an increase in the scraps of the floor film, deviation in the extension and extrusion of the floor film, and reduced production efficiency, and proposes a calender for floor film processing.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A calender for processing floor membranes, comprising a frame, fixed columns are fixedly installed on both sides of the top inner wall of the frame, the same first fixed rod is fixedly installed on the bottom of the two fixed columns, spring boxes are fixedly installed on both sides of the bottom of the first fixed rod, a spring is fixedly installed inside the spring box, a sliding mechanism is installed at the bottom of the spring, a second rotating rod is rotatably installed on the bottom inner wall of the frame, a second rolling column is fixedly installed on the second rotating rod, a fixed block is fixedly installed on one side of the frame, a transmission mechanism is installed on the top of the fixed block, a second fixed rod is fixedly installed on one side of the fixed block, and a collection box is fixedly installed at the bottom of the frame.

[0007] Preferably, the sliding mechanism comprises a sliding plate, the bottom of the spring is fixedly connected to the sliding plate, both sides of the bottom of the sliding plate are provided with sliding grooves, and the same first rotating rod is movably connected in the two sliding grooves.

[0008] Preferably, a first rolling column is connected to the first rotating rod, and blades are fixedly mounted on both sides of the first rolling column.

[0009] Preferably, the transmission mechanism comprises a motor, the motor is fixedly mounted on the top of the fixed block, a third rotating rod is fixedly mounted on the output shaft of the motor, and one side of the third rotating rod is fixedly connected to the second rotating rod.

[0010] Preferably, the outer side of the third rotating rod is sleeved with a first sprocket, the first sprocket is meshed with a chain, the chain is meshed with a second sprocket, a fourth rotating rod is fixedly installed inside the second sprocket, and one side of the fourth rotating rod is rotatably installed on the second fixed rod.

[0011] Preferably, a first bevel gear is fixedly mounted on the other side of the fourth rotating rod, and the first bevel gear is meshed with a second bevel gear.

[0012] Preferably, a fifth rotating rod is fixedly mounted inside the second bevel gear, and one side of the fifth rotating rod is rotatably mounted on the top inner wall of the frame, and a fan blade is fixedly mounted on the other side of the fifth rotating rod.

[0013] In the utility model, the beneficial effects of the calender for floor film processing are:

[0014] Because a motor is provided, the motor drives the third rotating rod, the third rotating rod drives the second rolling column to rotate, and at the same time the third rotating rod drives the first sprocket, the first sprocket drives the second sprocket to rotate through the chain, the second sprocket drives the fourth rotating rod to rotate, the fourth rotating rod drives the first bevel gear to rotate, the first bevel gear drives the second bevel gear to rotate, the second bevel gear drives the fifth rotating rod to rotate, and the fifth rotating rod drives the fan blades to rotate, so that when the floor film is rolling cut, the fan blades can blow the cut scraps into the collection box to avoid the accumulation of scraps.

[0015] Due to the provision of a spring, when rolling floor films of different thicknesses, the first rolling column drives the first rotating rod to move, the first rotating rod drives the sliding plate to move through the sliding groove, and the sliding plate compresses the top spring, thereby avoiding deviation caused by the extension and extrusion of the floor film and improving production efficiency.

[0016] The utility model can avoid the accumulation of leftover materials, avoid the deviation caused by the extension and extrusion of the floor film, and improve the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of a calender for floor film processing proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of the transmission mechanism structure of a calender for floor film processing proposed by the utility model;

[0019] Figure 3The utility model is a schematic structural diagram of part A of a calender for processing floor membranes.

[0020] In the figure: 1. frame; 2. fixed column; 3. first fixed rod; 4. spring box; 5. spring; 6. sliding plate; 7. slide groove; 8. first rotating rod; 9. first rolling column; 10. blade; 11. second rotating rod; 12. second rolling column; 13. fixed block; 14. motor; 15. third rotating rod; 16. first sprocket; 17. chain; 18. second sprocket; 19. fourth rotating rod; 20. first bevel gear; 21. second bevel gear; 22. fifth rotating rod; 23. fan blade; 24. second fixed rod; 25. collection box. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Embodiment 1

[0023] Reference Figure 1-Figure 3 A calender for processing floor membranes comprises a frame 1, fixed columns 2 are fixedly installed on both sides of the top inner wall of the frame 1, the same first fixed rod 3 is fixedly installed at the bottom of the two fixed columns 2, spring boxes 4 are fixedly installed on both sides of the bottom of the first fixed rod 3, a spring 5 is fixedly installed inside the spring box 4, a sliding mechanism is installed at the bottom of the spring 5, a second rotating rod 11 is rotatably installed on the bottom inner wall of the frame 1, a second rolling column 12 is fixedly installed on the second rotating rod 11, a fixed block 13 is fixedly installed on one side of the frame 1, a transmission mechanism is installed on the top of the fixed block 13, a second fixed rod 24 is fixedly installed on one side of the fixed block 13, and a collecting box 25 is fixedly installed at the bottom of the frame 1.

[0024] In the utility model, the sliding mechanism comprises a sliding plate 6, the bottom of the spring 5 is fixedly connected with the sliding plate 6, both sides of the bottom of the sliding plate 6 are provided with sliding grooves 7, and the same first rotating rod 8 is movably connected in the two sliding grooves 7.

[0025] In the utility model, the first rotating rod 8 is connected to the first rolling column 9 , and blades 10 are fixedly installed on both sides of the first rolling column 9 .

[0026] In the utility model, the transmission mechanism includes a motor 14 . The motor 14 is fixedly mounted on the top of the fixed block 13 . A third rotating rod 15 is fixedly mounted on the output shaft of the motor 14 . One side of the third rotating rod 15 is fixedly connected to the second rotating rod 11 .

[0027] In the utility model, the outer side of the third rotating rod 15 is sleeved with a first sprocket 16, the first sprocket 16 is meshed with a chain 17, the chain 17 is meshed with a second sprocket 18, and the inside of the second sprocket 18 is fixedly installed with a fourth rotating rod 19, and one side of the fourth rotating rod 19 is rotatably installed on the second fixed rod 24.

[0028] In the utility model, a first bevel gear 20 is fixedly mounted on the other side of the fourth rotating rod 19 , and the first bevel gear 20 is meshed with a second bevel gear 21 .

[0029] In the present invention, a fifth rotating rod 22 is fixedly installed inside the second bevel gear 21 , and one side of the fifth rotating rod 22 is rotatably installed on the top inner wall of the frame 1 , and a fan blade 23 is fixedly installed on the other side of the fifth rotating rod 22 .

[0030] Working principle: start the motor 14, the motor 14 drives the third rotating rod 15 to rotate, the third rotating rod 15 drives the second rotating rod 11 to rotate, the second rotating rod 11 drives the second rolling column 12 to roll, and then the floor film enters between the second rolling column 12 and the first rolling column 9 for extrusion, the thickness of the floor film drives the first rolling column 9 to move upward, the first rolling column 9 drives the first rotating rod 8 to move, the first rotating rod 8 moves in the slide groove 7 to drive the sliding plate 6 to move, the sliding plate 6 compresses the top spring 5, and then during the extrusion process of the floor film, the blade 10 cuts its excess scraps, and then the third rotating rod 15 drives the second rotating rod 12 to roll, and then the second rotating rod 15 drives the second rolling column 9 ... The rod 15 drives the first sprocket 16 to rotate, the first sprocket 16 drives the second sprocket 18 to rotate through the chain 17, the second sprocket 18 drives the fourth rotating rod 19 to rotate, the fourth rotating rod 19 drives the first bevel gear 20 to rotate, the first bevel gear 20 drives the second bevel gear 21 to rotate, the second bevel gear 21 drives the fifth rotating rod 22 to rotate, the fifth rotating rod 22 drives the fan blade 23 to rotate, and the cut scraps are dropped downward by the wind of the fan blade 23 and fall into the collection box 25. After the floor film is calendered, the spring 5 pops out and drives the sliding plate 6 to move downward, so that the first rolling column 9 returns to its original position.

[0031] Embodiment 2

[0032] The difference between this embodiment and the first embodiment is that the spring 5 and the slide groove 7 are removed, a push rod motor is fixedly installed at the bottom of the first fixed rod 3, a push rod is fixedly installed on the output shaft of the push rod motor, and the bottom of the push rod is fixedly connected to the sliding plate 6 to make the extrusion more precise.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A calender for floor film processing, comprising a frame (1), characterized in that: Fixed columns (2) are fixedly mounted on both sides of the top inner wall of the frame (1); the bottom of the two fixed columns (2) is fixedly mounted with a first fixed rod (3); spring boxes (4) are fixedly mounted on both sides of the bottom of the first fixed rod (3); a spring (5) is fixedly mounted inside the spring box (4); a sliding mechanism is mounted at the bottom of the spring (5); a second rotating rod (11) is rotatably mounted on the bottom inner wall of the frame (1); a second rolling column (12) is fixedly mounted on the second rotating rod (11); a fixed block (13) is fixedly mounted on one side of the frame (1); a transmission mechanism is mounted on the top of the fixed block (13); a second fixed rod (24) is fixedly mounted on one side of the fixed block (13); and a collecting box (25) is fixedly mounted below the frame (1).

2. A calender for floor film processing according to claim 1, characterized in that: The sliding mechanism comprises a sliding plate (6), the bottom of the spring (5) is fixedly connected to the sliding plate (6), both sides of the bottom of the sliding plate (6) are provided with sliding grooves (7), and the same first rotating rod (8) is movably connected in the two sliding grooves (7).

3. A calender for floor film processing according to claim 2, characterized in that: The first rotating rod (8) is connected to a first rolling column (9), and blades (10) are fixedly mounted on both sides of the first rolling column (9).

4. A calender for floor film processing according to claim 3, characterized in that: The transmission mechanism comprises a motor (14), the motor (14) is fixedly mounted on the top of the fixed block (13), a third rotating rod (15) is fixedly mounted on the output shaft of the motor (14), and one side of the third rotating rod (15) is fixedly connected to the second rotating rod (11).

5. A calender for floor film processing according to claim 4, characterized in that: A first sprocket (16) is sleeved on the outer side of the third rotating rod (15), the first sprocket (16) is meshed with a chain (17), the chain (17) is meshed with a second sprocket (18), a fourth rotating rod (19) is fixedly mounted inside the second sprocket (18), and one side of the fourth rotating rod (19) is rotatably mounted on the second fixed rod (24).

6. A calender for floor film processing according to claim 5, characterized in that: A first bevel gear (20) is fixedly mounted on the other side of the fourth rotating rod (19), and the first bevel gear (20) is meshed with a second bevel gear (21).

7. A calender for floor film processing according to claim 6, characterized in that: A fifth rotating rod (22) is fixedly mounted inside the second bevel gear (21), and one side of the fifth rotating rod (22) is rotatably mounted on the top inner wall of the frame (1), and a fan blade (23) is fixedly mounted on the other side of the fifth rotating rod (22).