Batching device for fabric dyeing

Abstract

The utility model relates to a batching device for fabric dyeing, which comprises a box body, and further comprises a mixing part and a stirring part which are sequentially arranged in the box body along the advancing direction of pigment, the mixing part comprises a plurality of pigment conveying ports formed in the top end of the box body, conveying branch pipes communicated with the pigment conveying ports, and adjusting valves mounted on the outer side of the box body and used for communicating the pigment conveying ports with the conveying branch pipes; the stirring part is provided with a stirring space communicated with the conveying branch pipe, and the stirring roller is mounted on the inner wall of the box body and extends into the stirring space for stirring. Compared with the prior art, pigment can be rapidly and quantitatively conveyed, manual direct contact with the pigment is not needed, safety is improved, and dye liquor mixing is more uniform.

Description

Technical Field

[0001] The utility model belongs to the technical field of textile production, in particular to a batching device for fabric dyeing. Background Art

[0002] The dyeing methods of textile fabrics can be divided into two types: dip dyeing (or exhaust dyeing) and pad dyeing. The dyeing of other textiles is no different from these two types. Dyeing is roughly divided into five stages, namely loose fiber dyeing, wool top dyeing, yarn dyeing, piece dyeing and garment dyeing. Dip dyeing is a dyeing method in which the textile is immersed in the dye solution and the dye is dyed on the fiber and fixed in the fiber after a certain period of time. Pad dyeing is a dyeing method in which the textile fabric is briefly immersed in the dye solution and then rolled with a roller to squeeze the dye solution into the gaps in the fabric tissue, and the excess dye solution is removed to make the dye evenly distributed on the fabric. The dyeing is (or mainly) completed in the subsequent steaming or baking process. In the prior art, the dye solution is often filled manually, which is harmful to the human body and is not accurate enough.

[0003] For example, CN213913609U discloses a quantitative dosing device for dyeing textile fabrics, including a dosing device body, the dosing device body includes a dosing barrel, and a plurality of raw material barrels are arranged inside the dosing barrel. The utility model realizes quantitative dosing of raw materials inside the raw material barrel by means of a feed hole opened on the surface of a rotating disk, and when the rotating disk is driven by a motor to rotate, the feed hole and the discharge port are rotated in an offset manner, without the need for the cooperation of an intelligent module. However, the quantitative dosing device for dyeing textile fabrics of the utility model cannot realize the quantitative dosing of a single barrel. When the motor is driven, the four material holes will be dislocated or connected at the same time, and then the four barrels will be discharged at the same time, which cannot meet the use requirements, cannot accurately configure the dye solution, and cannot mix the dye solution evenly. Utility Model Content

[0004] The purpose of the utility model is to provide a fabric dyeing batching device in order to overcome the defects of the above-mentioned prior art, which can quickly and quantitatively transport pigments without direct manual contact with the pigments, thereby improving safety and making the dye solution more evenly mixed.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A batching device for fabric dyeing, comprising a box, the batching device also comprising a mixing part and a stirring part sequentially arranged inside the box along the direction of pigment travel;

[0007] The mixing part includes a plurality of pigment delivery ports arranged at the top of the box body, a delivery branch pipe connected to the pigment delivery ports, and a regulating valve installed outside the box body and used to connect the pigment delivery ports and the delivery branch pipe;

[0008] The stirring portion comprises a stirring space which is communicated with the delivery branch pipe, and a stirring roller which is installed on the inner wall of the box body and extends into the stirring space for stirring.

[0009] Furthermore, the mixing section further comprises a mixing main pipe having one end connected to the delivery branch pipe and the other end connected to the stirring section.

[0010] Furthermore, the regulating valve comprises:

[0011] A fixing plate installed at the pigment delivery port and having a cavity inside;

[0012] a moving plate moving within the cavity of the fixed plate;

[0013] An elastic member installed at the bottom of the fixed plate cavity and connected to the movable plate;

[0014] A pull rope connected to the movable plate and passing through one end of the fixed plate;

[0015] And a knob connected to the pull rope and installed on the box body.

[0016] Furthermore, the movable plate has a first state and a second state;

[0017] When the movable plate is in the first state, the elastic member is in a natural state and the fixed plate and the movable plate cover the pigment delivery port;

[0018] When the movable plate is in the second state, the elastic member is in a compressed state and the movable plate moves to the movable cavity of the fixed plate to expose the pigment delivery port.

[0019] Furthermore, a plurality of paint storage boxes connected to the paint delivery port are arranged on the top of the box body, and the paint storage boxes are transparent in design and have a plurality of scale lines on their outer surfaces.

[0020] Furthermore, the stirring part also includes a motor installed on the side of the box and connected to the stirring roller.

[0021] Furthermore, the box body is provided with a plurality of steps extending to the bottom end of the box body, a stirring space is formed between the steps and the inner wall of the box body, and the stirring roller is arranged above the last step.

[0022] Furthermore, a discharge port communicating with the stirring space is provided at the bottom end of the box body.

[0023] Furthermore, a water injection portion communicating with the stirring space is provided on the side of the box body.

[0024] Furthermore, the water injection part includes a water injection pipeline communicated with the stirring space, a water injection box arranged beside the box body and connected to the water injection pipeline, and a water pump installed on the water injection pipeline.

[0025] Compared with the prior art, the utility model has the following beneficial effects:

[0026] 1. The regulating valve provided by the utility model controls the size of the pigment delivery port when different amounts of pigment are needed, thereby controlling the falling speed of the pigment. The falling speed of the pigment is within a controllable range. Workers only need to keep the knob rotating for a certain period of time to collect the corresponding pigment without direct contact with the pigment, thereby improving the safety of workers and the accuracy of pigment collection. Dyes can be collected quantitatively and at a constant speed, and the degree of automation is high.

[0027] 2. The bottom of the box provided by the utility model has steps, so that the water and the pigment are mixed more evenly, and slowly fall from the upper step to the lower step, and are fully mixed in the stirring space and then rotated and stirred by the stirring roller, so that the dye liquid is mixed more evenly. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the structure of the batching device in the embodiment.

[0029] Figure 2 It is a cross-sectional schematic diagram of the batching device in the embodiment.

[0030] Figure 3 It is a schematic diagram of the structure of the regulating valve of the batching device in the embodiment.

[0031] Figure 4 In the embodiment Figure 2 Schematic diagram of the structure at AA in the middle.

[0032] Numbers in the figure:

[0033] 1-box, 101-pigment storage box, 102-step, 103-discharging port;

[0034] 2-mixing part, 201-pigment delivery port, 202-regulating valve, 203-delivery branch pipe, 204-mixing main pipe, 205-fixed plate, 206-movable plate, 207-elastic member, 208-pull rope, 209-knob;

[0035] 3-stirring part, 301-stirring space, 302-motor, 303-stirring roller;

[0036] 4- water injection part, 401- water injection pipeline. DETAILED DESCRIPTION

[0037] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented based on the technical solution of the present invention, and provides a detailed implementation method and a specific operation process, but the protection scope of the present invention is not limited to the following embodiments.

[0038] Features such as component models, material names, connection structures, control methods, etc. that are not clearly stated in this technical solution shall be deemed as common technical features disclosed in the prior art.

[0039] In the description of the present invention, it should be understood that the terms "upper", "lower", "vertical", "horizontal", "top", "bottom", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0040] In the description of the present invention, "multiple" means two or more than two, unless otherwise specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a bolt connection or a welding connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0041] Example

[0042] like Figures 1 to 3 As shown, in order to make dye mixing more convenient and dye liquor mixing more uniform, the present embodiment provides a fabric dyeing batching device, comprising a housing 1, a mixing portion 2, and a stirring portion 3, wherein the mixing portion 2 and the stirring portion 3 are sequentially arranged inside the housing 1 along the direction of pigment travel.

[0043] See also Figure 2 and Figure 3The mixing part 2 includes a pigment delivery port 201, a regulating valve 202, a delivery branch pipe 203, and a mixing main pipe 204. The pigment delivery port 201 is provided with three in this embodiment. Correspondingly, the regulating valve 202 and the delivery branch pipe 203 are also provided with three. The regulating valve 202 is installed on the outside of the box body 1 and is used to connect the pigment delivery port 201 and the delivery branch pipe 203. The delivery branch pipe 203 is connected to the pigment delivery port 201. One end of the mixing main pipe 204 is connected to the delivery branch pipe 203 and the other end is connected to the stirring part 3. Three pigment storage boxes 101 connected to the pigment delivery port 201 are arranged on the top of the box body 1. The pigment storage box 101 is transparent and has scale lines on its outer surface. When the regulating valve 202 is opened, the pigment delivery port 201 is connected to the delivery branch pipe 203. The pigment delivery port 201 and the pigment storage box 101 fall into the pigment delivery port 201, then fall into the delivery branch pipe 203, and finally gather in the mixing main pipe 204.

[0044] In order to make the pigment fall more accurately, see Figure 2 and Figure 3 The regulating valve 202 includes a fixed plate 205, a movable plate 206, an elastic member 207, a pull rope 208, and a knob 209. The fixed plate 205 is installed at the pigment delivery port 201 and has a cavity inside. The movable plate 206 moves in the cavity of the fixed plate 205. The elastic member 207 is installed at the bottom of the cavity of the fixed plate 205 and is connected to the movable plate 206. The pull rope 208 is connected to the movable plate 206 and passes through one end of the fixed plate 205. The knob 209 is connected to the pull rope 208 and is installed on the box body 1. The movable plate 206 has a first state and a second state; when the movable plate 206 is in the first state, the elastic member 207 is in a natural state and the fixed plate 205 and the movable plate 206 cover the pigment delivery port 201; when the movable plate 206 is in the second state, the elastic member 207 is in a compressed state and the movable plate 206 moves to the fixed plate 205. The movable cavity is used to expose the pigment delivery port 201. Specifically, the knob 209 is rotated to pull the pull rope 208, and the pull rope 208 pulls the movable plate 206. The movable plate 206 moves in the cavity of the fixed plate 205 and compresses the elastic member 207 to connect the pigment delivery port 201 and the delivery branch pipe 203. In actual work, different gears are provided on the knob 209, corresponding to the compression degree of the elastic member 207. When the compression degree of the elastic member 207 is greater, the through groove exposed by the pigment delivery port 201 is larger, and the falling speed of the pigment is faster. When different amounts of pigment are needed, the size of the pigment delivery port 201 is controlled, and then the falling speed of the pigment is controlled, so that the falling speed of the pigment is within a controllable range. The worker only needs to keep the knob 209 in the rotating state for a certain time to collect the corresponding pigment without direct contact with the pigment, thereby improving the safety of the worker.

[0045] See also Figure 1 and Figure 2The stirring part 3 includes a stirring space 301, a motor 302, and a stirring roller 303. The stirring space 301 is connected to the mixing main pipe 204. The motor 302 is installed on the side of the box body 1. The stirring roller 303 is connected to the motor 302 and extends into the stirring space 301. For details, see Figure 4 A plurality of steps 102 extending to the bottom of the box body 1 are provided in the box body 1, a stirring space 301 is formed between the steps 102 and the inner wall of the box body 1, a stirring roller 303 is arranged above the last step 102, a water injection part 4 connected to the stirring space 301 is provided on the side of the box body 1, the water injection part 4 includes a water injection pipeline 401 connected to the stirring space 301, a water injection tank arranged beside the box body 1 and connected to the water injection pipeline 401, and a water pump installed on the water injection pipeline 401. During operation, the pigment continuously falls from the mixing main pipe 204 into the stirring space 301. At this time, the water pump controls the water injection tank to inject a proper amount of water into the stirring space 301 through the water injection pipe 401. The water and the pigment are mixed to form a dye solution. The motor controls the stirring roller 303 to rotate the dye solution. The bottom of the box body is provided with a step 102, so that the water and the pigment are mixed more evenly. The pigment slowly falls from the upper step to the lower step. After being fully mixed in the stirring space, the pigment is rotated and stirred by the stirring roller 303, so that the dye solution is mixed more evenly.

[0046] In addition, see Figure 1 The bottom end of the box body 1 is provided with a discharge port 103 which is connected to the stirring space 301 .

[0047] The working principle of this embodiment is as follows:

[0048] Rotate the knob 209 and pull the pull rope 208. The pull rope 208 pulls the movable plate 206. The movable plate 206 moves in the cavity of the fixed plate 205 and compresses the elastic member 207 to connect the pigment delivery port 201 and the delivery branch pipe 203. When different amounts of pigment are needed, the size of the pigment delivery port 201 is controlled, and then the falling speed of the pigment is controlled, so that the falling speed of the pigment is within a controllable range. The worker only needs to keep the knob 209 in the rotating state for a certain period of time to collect the corresponding pigment without directly contacting the pigment, thereby improving the safety of the workers and the pigment. The water continuously falls into the stirring space 301 from the mixing main pipe 204. At this time, the water pump controls the water injection box to inject a proper amount of water into the stirring space 301 through the water injection pipe 401. The water and the pigment are mixed to form a dye liquid. The motor controls the stirring roller 303 to rotate the dye liquid. The bottom of the box body is provided with a step 102, so that the water and the pigment are mixed more evenly. The water slowly falls from the upper step to the lower step. After being fully mixed in the stirring space, the water is rotated and stirred by the stirring roller 303, so that the dye liquid is mixed more evenly. Finally, the evenly mixed dye liquid flows out from the discharge port 103.

[0049] The above description of the embodiments is to facilitate the understanding and use of the utility model by those skilled in the art. It is obvious that those familiar with the art can easily make various modifications to these embodiments and apply the general principles described herein to other embodiments without creative work. Therefore, the utility model is not limited to the above embodiments, and improvements and modifications made by those skilled in the art based on the disclosure of the utility model without departing from the scope of the utility model should be within the scope of protection of the utility model.

Claims

1. A batching device for fabric dyeing, characterized in that: The mixing device comprises a box (1), and the mixing device further comprises a mixing part (2) and a stirring part (3) which are sequentially arranged inside the box (1) along the direction of pigment travel; The mixing section (2) comprises a plurality of pigment delivery ports (201) arranged at the top end of the housing (1), a delivery branch pipe (203) connected to the pigment delivery ports (201), and a regulating valve (202) installed outside the housing (1) and used to connect the pigment delivery ports (201) and the delivery branch pipe (203); The stirring portion (3) is connected to a stirring space (301) of the conveying branch pipe (203), and a stirring roller (303) is installed on the inner wall of the box body (1) and extends into the stirring space (301) for stirring.

2. A fabric dyeing batching device according to claim 1, characterized in that: The mixing section (2) further comprises a mixing main pipe (204) having one end connected to the delivery branch pipe (203) and the other end connected to the stirring section (3).

3. A fabric dyeing batching device according to claim 1, characterized in that: The regulating valve (202) comprises: A fixing plate (205) installed at the pigment delivery port (201) and having a cavity inside; a moving plate (206) moving in the cavity of the fixed plate (205); An elastic member (207) installed at the bottom of the cavity of the fixed plate (205) and connected to the movable plate (206); a pull rope (208) connected to the movable plate (206) and passing through one end of the fixed plate (205); and a knob (209) connected to the pull rope (208) and mounted on the box body (1).

4. A fabric dyeing batching device according to claim 3, characterized in that: The movable plate (206) has a first state and a second state; When the movable plate (206) is in a first state, the elastic member (207) is in a natural state and the fixed plate (205) and the movable plate (206) cover the pigment delivery port (201); When the movable plate (206) is in the second state, the elastic member (207) is in a compressed state and the movable plate (206) moves to the movable cavity of the fixed plate (205) to expose the pigment delivery port (201).

5. A fabric dyeing batching device according to claim 1, characterized in that: A plurality of paint storage boxes (101) connected to the paint delivery port (201) are arranged on the top of the box body (1); the paint storage boxes (101) are transparent and have a plurality of scale lines on their outer surfaces.

6. A fabric dyeing batching device according to claim 1, characterized in that: The stirring portion (3) further comprises a motor (302) mounted on the side of the box body (1) and connected to the stirring roller (303).

7. A fabric dyeing batching device according to claim 6, characterized in that: The box body (1) is provided with a plurality of steps (102) extending to the bottom end of the box body (1), a stirring space (301) is formed between the steps (102) and the inner wall of the box body (1), and the stirring roller (303) is arranged above the last step (102).

8. A fabric dyeing batching device according to claim 1, characterized in that: The bottom end of the box body (1) is provided with a discharge port (103) which is in communication with the stirring space (301).

9. A fabric dyeing batching device according to claim 1, characterized in that: A water injection portion (4) communicating with the stirring space (301) is provided on the side of the box body (1).

10. A fabric dyeing batching device according to claim 9, characterized in that: The water injection part (4) comprises a water injection pipeline (401) communicating with the stirring space (301), a water injection box arranged beside the box body (1) and connected to the water injection pipeline (401), and a water pump installed on the water injection pipeline (401).

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