Sludge pump structure capable of preventing sludge from entering pump body
By designing a sludge pump structure including pump body, circulation part, sewage inlet, sewage outlet, vertical pipe, ring, movable plate and cutting sheet, the blockage and pollution accumulation caused by sludge adhesion are solved, and the problem of sludge accumulation is achieved. It can improve work efficiency, reduce maintenance costs and extend service life.
Patent Information
- Application Number
- CN202421332524.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-12
AI Technical Summary
In the existing sludge pump structure, sludge is prone to adhere to the inside of the pump body, resulting in clogging and accumulation of pollution, affecting work efficiency, increasing maintenance costs, and shortening service life.
A sludge pump structure is designed, including the pump body, circulation part, sewage inlet, sewage outlet, vertical pipe, ring, movable plate and cutting sheet. Through the cooperation of these components, the sludge can be effectively prevented from adhering to the pump. Inside the body.
This structure effectively prevents sludge from adhesion, reduces clogging and accumulation problems inside the pump body, improves the working efficiency of the sludge pump, reduces maintenance costs, and extends the service life of the pump.
Smart Images

Figure CN222502088U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sludge pumps, and in particular relates to a sludge pump structure capable of preventing sludge from entering into a pump body. Background Art
[0002] The sludge pump is a conveying machine used to discharge sludge with high viscosity concentration. It is mainly used for conveying sludge before dehydration treatment and papermaking sludge. For sludge dehydrated by a filter press, a rotor pump is generally used for conveying. The working principle of the sludge pump mainly includes suction and transportation. The suction action sucks the sludge into the pump body by forming a negative pressure area, and then the mechanical parts in the pump produce a rotation action to push the sludge to the outlet end of the pump.
[0003] In the existing sludge pump structure, sludge adhesion to the inside of the pump body is a common problem. Due to the high viscosity and concentration of the sludge, it is easy to accumulate and clog the inside of the pump body, which not only affects the working efficiency of the sludge pump, but also increases the maintenance cost. Long-term sludge accumulation may also cause increased wear of parts inside the pump body and shorten the service life of the pump. Improvements are needed. For this purpose, a sludge pump structure that can prevent sludge from entering the pump body is proposed. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a sludge pump structure which can effectively prevent sludge from adhering to the inside of the pump body, reduce blockage and dirt accumulation problems inside the pump body, improve the working efficiency of the sludge pump, reduce maintenance costs, and extend the service life.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a sludge pump structure capable of preventing sludge from entering the inside of a pump body, comprising a pump body, a circulation portion being arranged on the pump body, the circulation portion being arranged as a column, a sewage inlet being arranged on the side of the circulation portion, a sewage outlet being arranged in the middle of the bottom surface of the circulation portion, a vertical pipe being fixedly installed in the circulation portion, the vertical pipe being connected with the sewage outlet, a circular ring being rotatably arranged on the vertical pipe, and movable plates evenly distributed are fixedly installed on the outer wall of the circular ring, and the sewage inlet and the sewage outlet are both arranged in an arc shape.
[0006] Preferably, the vertical tube and the annular side wall are both provided with evenly distributed openings one, and the movable plate is fixedly provided with evenly distributed openings two.
[0007] Preferably, a rubber strip is provided on one side of the movable plate close to the inner wall of the circulation portion, the rubber strip is in contact with the inner wall of the circulation portion, and the edge of the rubber strip is arranged as an arc edge.
[0008] Preferably, the movable plates are fixedly mounted with evenly distributed cutting blades, and the number of groups of the cutting blades is the same as the number of groups of the second openings.
[0009] Preferably, the circulation part, the vertical pipe, the circular ring, the movable plate and the cutting blade are all made of corrosion-resistant alloy material, and the surfaces of the circulation part, the vertical pipe, the circular ring, the movable plate and the cutting blade are sprayed with polytetrafluoroethylene.
[0010] Preferably, a sludge flow sensor is provided at the sewage outlet, and a controller is provided on the pump body, and the controller is electrically connected to the sludge flow sensor.
[0011] To sum up, compared with the prior art, the beneficial effects of the utility model are as follows: by setting the coordination between the pump body, the circulation part, the sewage inlet, the sewage inlet, the sewage outlet, the vertical pipe, the circular ring, the movable plate, the opening one, the opening two, the rubber strip and the cutting piece, it can effectively prevent sludge from adhering to the inside of the pump body, thereby reducing the blockage and dirt accumulation problems inside the pump body, improving the working efficiency of the sludge pump, reducing the maintenance cost, and extending the service life of the pump, and it is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0013] Figure 2 This is a cross-sectional structural diagram of the circulation part of the utility model;
[0014] Figure 3 This is a structural diagram of the vertical pipe, circular ring and movable plate of the utility model;
[0015] Figure 4 This is a structural diagram of the movable plate and rubber strip of the utility model.
[0016] Legend:
[0017] 1. Pump body; 2. Circulation part; 3. Sewage inlet; 4. Sewage outlet; 5. Vertical pipe; 6. Circular ring; 7. Movable plate; 8. Opening 1; 9. Opening 2; 10. Rubber strip; 11. Cutting disc. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-4 , the utility model provides a technical solution:
[0020] A sludge pump structure capable of preventing sludge from entering the inside of a pump body comprises a pump body 1, wherein a circulation portion 2 is arranged on the pump body 1, wherein the circulation portion 2 is arranged as a column, a sewage inlet 3 is arranged on the side of the circulation portion 2, a sewage outlet 4 is arranged in the middle of the bottom surface of the circulation portion 2, a vertical pipe 5 is fixedly installed in the circulation portion 2, the vertical pipe 5 is connected with the sewage outlet 4, a circular ring 6 is rotatably arranged on the vertical pipe 5, and movable plates 7 evenly distributed are fixedly installed on the outer wall of the circular ring 6, and the sewage inlet 3 and the sewage outlet 4 are both arranged in an arc shape.
[0021] The pump body 1 is the main body of the sludge pump, and the internal circulation part 2 is the main channel for the sludge to flow. The design of the sewage inlet 3 allows the sludge to enter the circulation part 2 smoothly, and the sewage outlet 4 ensures that the sludge can be discharged smoothly. The columnar shape of the circulation part 2 and the arc-shaped sewage inlet 3 and sewage outlet 4 help to reduce the resistance of the sludge during the flow process, thereby improving the working efficiency of the sludge pump;
[0022] When the sludge enters the circulation part 2, the sludge will impact on the movable plate 7, driving the multiple sets of movable plates 7 to rotate on the vertical pipe 5 through the ring 6. During the rotation of the movable plate 7, the sludge adhering to the inner wall of the circulation part 2 will be automatically scraped off, and the sludge will flow through the top opening of the vertical pipe 5 to the sewage outlet 4 for discharge;
[0023] The sludge pump structure can effectively prevent sludge from adhering to the inside of the pump body 1, thereby reducing blockage and dirt accumulation problems inside the pump body 1, improving the working efficiency of the sludge pump, reducing maintenance costs, and extending the service life of the pump, and is highly practical.
[0024] The vertical tube 5 and the side wall of the circular ring 6 are both provided with evenly distributed openings 8, and the movable plate 7 is fixedly provided with evenly distributed openings 9;
[0025] The vertical pipe 5 is the core component for sludge circulation and is connected to the sewage outlet 4 to ensure that the sludge can be discharged smoothly. The ring 6 and the movable plate 7 thereon rotate in the vertical pipe 5. The opening 9 on the movable plate 7 and the opening 8 on the vertical pipe 5 work together to form a dynamic circulation channel, which helps to prevent sludge from accumulating in the vertical pipe 5 and reduce the possibility of blockage.
[0026] A rubber strip 10 is arranged on one side of the movable plate 7 close to the inner wall of the circulation part 2, the rubber strip 10 is in contact with the inner wall of the circulation part 2, and the edge of the rubber strip 10 is arranged as an arc edge;
[0027] The rubber strip 10 disposed on one side of the movable plate 7 close to the inner wall of the circulation part 2 is tightly fitted to the inner wall of the circulation part 2. The presence of the rubber strip 10 can further scrape off the sludge adhered to the inner wall of the circulation part 2, thereby improving the cleaning effect.
[0028] The movable plates 7 are fixedly mounted with uniformly distributed cutting blades 11, and the number of groups of the cutting blades 11 is the same as the number of groups of the openings 9;
[0029] The cutting blade 11 is fixed on the movable plate 7 and works with the rotation of the movable plate 7. When the sludge passes through the circulation part 2, the cutting blade 11 can effectively break up the large particles and fibers in the sludge to prevent them from clogging the circulation channel, which not only improves the fluidity of the sludge, but also reduces the blockage and dirt accumulation problems inside the pump body 1.
[0030] The circulation part 2, the vertical tube 5, the ring 6, the movable plate 7 and the cutting blade 11 are all made of corrosion-resistant alloy material, and the surfaces of the circulation part 2, the vertical tube 5, the ring 6, the movable plate 7 and the cutting blade 11 are sprayed with polytetrafluoroethylene;
[0031] The circulation part 2, the vertical pipe 5, the ring 6, the movable plate 7 and the cutting blade 11 are all made of corrosion-resistant alloy material, have good corrosion resistance and wear resistance, and can resist the erosion of chemicals and particles in the sludge. At the same time, the polytetrafluoroethylene coating sprayed on their surfaces further enhances the anti-adhesion performance and reduces the accumulation and adhesion of sludge inside the pump body 1.
[0032] A sludge flow sensor is provided at the sewage outlet 4, and a controller is provided on the pump body 1, and the controller is electrically connected to the sludge flow sensor;
[0033] The sludge flow sensor arranged at the sewage outlet 4 can monitor the sludge flow in real time and feed the data back to the controller, so as to monitor and control the flow of the pump body 1 in real time.
[0034] Working principle:
[0035] The pump body 1 is the main body of the sludge pump, and the internal circulation part 2 is the main channel for the sludge to flow. The design of the sewage inlet 3 allows the sludge to enter the circulation part 2 smoothly, and the sewage outlet 4 ensures that the sludge can be discharged smoothly. The columnar shape of the circulation part 2 and the arc-shaped sewage inlet 3 and sewage outlet 4 help to reduce the resistance of the sludge during the flow process, thereby improving the working efficiency of the sludge pump;
[0036] When the sludge enters the circulation part 2, the sludge will impact on the movable plate 7, driving the multiple sets of movable plates 7 to rotate on the vertical pipe 5 through the ring 6. During the rotation of the movable plate 7, the sludge adhering to the inner wall of the circulation part 2 will be automatically scraped off, and the sludge will flow through the top opening of the vertical pipe 5 to the sewage outlet 4 for discharge;
[0037] The sludge pump structure can effectively prevent sludge from adhering to the inside of the pump body 1, thereby reducing the blockage and dirt accumulation problems inside the pump body 1, improving the working efficiency of the sludge pump, reducing maintenance costs, and extending the service life of the pump, and has strong practicality;
[0038] The vertical pipe 5 is the core component for sludge circulation and is connected to the sewage outlet 4 to ensure that the sludge can be discharged smoothly. The ring 6 and the movable plate 7 thereon rotate in the vertical pipe 5. The opening 9 on the movable plate 7 and the opening 8 on the vertical pipe 5 work together to form a dynamic circulation channel, which helps to prevent sludge from accumulating in the vertical pipe 5 and reduce the possibility of blockage.
[0039] The rubber strip 10 disposed on one side of the movable plate 7 close to the inner wall of the circulation part 2 is closely attached to the inner wall of the circulation part 2. The existence of the rubber strip 10 can further scrape off the sludge adhered to the inner wall of the circulation part 2, thereby improving the cleaning effect;
[0040] The cutting blade 11 is fixed on the movable plate 7 and works with the rotation of the movable plate 7. When the sludge passes through the circulation part 2, the cutting blade 11 can effectively break up the large particles and fibers in the sludge to prevent them from blocking the circulation channel, which not only improves the fluidity of the sludge, but also reduces the blockage and dirt accumulation problems inside the pump body 1.
[0041] The circulation part 2, the vertical pipe 5, the ring 6, the movable plate 7 and the cutting blade 11 are all made of corrosion-resistant alloy material, which has good corrosion resistance and wear resistance and can resist the erosion of chemicals and particles in the sludge. At the same time, the polytetrafluoroethylene coating sprayed on their surfaces further enhances the anti-adhesion performance and reduces the accumulation and adhesion of sludge inside the pump body 1;
[0042] The sludge flow sensor arranged at the sewage outlet 4 can monitor the sludge flow in real time and feed the data back to the controller, so as to monitor and control the flow of the pump body 1 in real time.
[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A sludge pump structure capable of preventing sludge from entering the interior of a pump body, comprising a pump body (1), characterized in that: The pump body (1) is provided with a circulation portion (2), the circulation portion (2) is configured as a column, a sewage inlet (3) is provided on the side of the circulation portion (2), a sewage outlet (4) is provided in the middle of the bottom surface of the circulation portion (2), a vertical pipe (5) is fixedly installed in the circulation portion (2), the vertical pipe (5) is connected to the sewage outlet (4), a circular ring (6) is rotatably provided on the vertical pipe (5), and evenly distributed movable plates (7) are fixedly installed on the outer wall of the circular ring (6), and the sewage inlet (3) and the sewage outlet (4) are both configured in an arc shape.
2. A sludge pump structure capable of preventing sludge from entering the pump body according to claim 1, characterized in that: The vertical tube (5) and the side wall of the circular ring (6) are both provided with evenly distributed openings (8), and evenly distributed openings (9) are fixedly mounted on the movable plate (7).
3. A sludge pump structure capable of preventing sludge from entering the pump body according to claim 1, characterized in that: A rubber strip (10) is provided on one side of the movable plate (7) close to the inner wall of the circulation portion (2); the rubber strip (10) is in contact with the inner wall of the circulation portion (2), and the edge of the rubber strip (10) is arranged as an arc edge.
4. A sludge pump structure capable of preventing sludge from entering the pump body according to claim 1, characterized in that: The movable plates (7) are all fixedly mounted with evenly distributed cutting blades (11), and the number of groups of the cutting blades (11) is the same as the number of groups of the second openings (9).
5. A sludge pump structure capable of preventing sludge from entering the pump body according to claim 1, characterized in that: The circulation portion (2), the vertical pipe (5), the circular ring (6), the movable plate (7) and the cutting blade (11) are all made of corrosion-resistant alloy material, and polytetrafluoroethylene is sprayed on the surfaces of the circulation portion (2), the vertical pipe (5), the circular ring (6), the movable plate (7) and the cutting blade (11).
6. A sludge pump structure capable of preventing sludge from entering the pump body according to claim 1, characterized in that: A sludge flow sensor is provided at the sewage outlet (4), and a controller is provided on the pump body (1), and the controller is electrically connected to the sludge flow sensor.